Huck 4652 User manual
Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
\\CAD1\Standard\4652\Montageanleitung\Vogelnestbaum_Leimbinder_4652_SO_B_L_1_GBR.doc - 1 -
AAssembly instructions
Bird’s nest tree (EU-GSM)
Art. 4652
Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
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Revision history
Revision 0 –2006-02-13
The first allowed version
Assembly instruction
Revision 20 -2019-09-13 Einschraubanker statt Fundamenteisen PM
All rights reserver
© Copyright 2006 Huck Seiltechnik GmbH
Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
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Contents
AAssembly instructions Bird’s nest tree (EU-GSM) Art. 4652.....................................................1
1Introduction Assembling ...............................................................................................................4
2Datasheet Bird’s nest tree, article 4652........................................................................................6
3Delivery contents (parts list with part numbers).........................................................................8
4Abbreviations................................................................................................................................12
5Assembly instructions.................................................................................................................14
6Post installation checks...............................................................................................................27
BMaintenance instructions Bird’s nest tree (EU-GSM) Art. 4652..............................................29
7Introduction Maintenance............................................................................................................31
8General maintenance information ..............................................................................................32
9Maintenance timetable.................................................................................................................34
10 Regular maintenance ...................................................................................................................35
11 Monthly maintenance...................................................................................................................37
12 Quarterly maintenance.................................................................................................................37
13 Half yearly maintenance...............................................................................................................38
14 Annual maintenance.....................................................................................................................38
15 Maintenance printout ...................................................................................................................39
16 Hand over document....................................................................................................................41
List of Tables
Table 3-1: Delivery contents, in words.....................................................................................................8
Table 3-2: Delivery contents, in symbols .................................................................................................9
Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
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1 Introduction Assembling
1.1 General information
This equipment should be installed, inspected, maintained and operated in
accordance with EN1176-7 guidelines.
Before installation work commences, please check that you have all of
the equipment and fixation components in the parts list provided (see
Tables 3-1 and 3-2).
Please consider that the installation has to be carried out only on even
terrain (max.slope up to 3%).
Any spare parts that may be required can be obtained directly from your
supplier.
Please do not hesitate to call your supplier if you have any problems during
installation or in case of any other questions.
Following installation, complete assembly instructions, maintenance
instructions and a maintenance record must be sent to the operator who
must confirm receipt in writing. See the last page of this document.
All nuts and bolts are hot-dip galvanised or stainless steel.
One of the characteristics of stainless steel is that uncontrolled cold-
welding may occur when the nuts are tightened. To prevent this, it is
necessary to spray the nuts and bolts with Teflon spray or another similar
lubricant.
We hereby confirm that this play equipment has been tested and
certified in accordance with the play equipment standard EN 1176.
Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
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Drawings / Views
All optical drawings are showing only the measurements/dimensions and are no
mandatory technical views of the complete item.
We reserve the right to change technical details of our articles which are serving for
the further development of our articles and are reasonable for the customer.
Measurement tolerances
Because of the properties and characteristics of the components, minor
measurement tolerances compared to the indication on the sketches are possible.
This concerns all shown measurements except the foundation measurements resp.
measurements below upper edge ground level/play area.
Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
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2 Datasheet Bird’s nest tree, article 4652
1. Equipment space: Ø 8240 mm
safety zone: Ø 11000 mm
height of fall: 2800 mm
2. Required safety surface:
Surface material
Description
mm
Minimum
thickness of
layer
mm
Maximum
height of fall
mm
Topsoil grass
<= 1000*
Chipped bark
20 –80 grain size
400
<= 3000
Wood chippings
5 –30 grain size
400
<= 3000
Sand
0.2 –2 grain size
400
<= 3000
Gravel
2 –8 grain size
400
<= 3000
Other ground
materials
As recommended by
manufacturer
3. Name and overall dimension of the largest component:
Steel post (1 item) length 6.20 m, ø 193.7 mm
4. Name and weight of the heaviest component:
1 pallet steel post (1 piece) approx. 157 kg
5. Intended age group: 6 years and over
6. Please note that this equipment is set in concrete.
Concrete: C25/30
Required concrete: 3.2 m3
Foundations / area to be excavated:
Top edge of concrete 40 cm below ground level (see page 10 and 11)
13 x 0.40 m long x 0.40 m wide, total depth 1.00 m including 10 cm drainage
1 x 2.00 m long x 0.40 m wide, total depth 1.00 m including 10 cm drainage
1 x 0.40 m long x 0.58 m wide, total depth 1.00 m including 10 cm drainage
1 x 1.20 m long x 1.20 m wide, total depth 1.30 m including 10 cm drainage
Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
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Round off foundation edges (min.R = 100 mm)! Sizes of
fundations are “4-5” (natural ground).
Soil class 4: soft to medium plasticity, interleave bound, with minor
portion of stone (portion < 30% with bigger diameter of 63 mm grain
size).
Soil class 5 : ground with soil class 3 and 4 with big portion of stones
(portion > 30% with bigger diameter of 63 mm grain size).
In case of sandy and soft soils, the surface measure of foundations have
to be enlarged for about 50%!
7. Assembly time, once foundations complete: 20 hours.
Required assistance: 3 people.
8. Any spare parts which may be required can be obtained directly from
your supplier
9. We hereby confirm that this item of play equipment has been tested and
certified in accordance with the play equipment standard EN 1176.
Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
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3 Delivery contents (parts list with part numbers)
3.1 In words
Table 3-1: Delivery contents, in words
Pos.
Quantity
Element /
Description
Size
O.K.
Missing
01
1
Steel mast
Ø 193,7 mm /
6200 mm lg.
02
1
Play part (nets and bird’s nests)
/
03
1
Mast cap
Ø 219,1 mm /
1240 mm
04
8
Glue-laminated beam
Ø 139 mm /
1650 mm lg.
05
4
Top rope for glulam pole
(pre-assembled on Pos. 03)
1850 mm lg.
06
1
Flag / blue + threaded bolt +
2x nuts
M16
101
20
Bow shackle
M8 / VA
102
20
Ground screw anchor
365 mm lg.
103
17
nyloc nut + washer + black cap
M12
104
8
Ring nut (1x pre-assembled)
M12 / VA
105
8
Red post cap
Ø 139 mm
106
24
Fillister-head screw
3,5 x 25 mm
107
8
Threaded bolt + 2x acorn nut
+ 2x washer
M10 x 175 mm
108
2
Loctite
3 ml
109
8
hexagon socket screw
M12 x 25 mm
112
1
anchor plate
500 mm x 500 mm /
verz.
113
48
Washer (2x pre-assembled)
M12
KNR
1
PVC pipe
(Provided by customer)
Ø 400 mm /
850 mm lg.
Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
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3.2 In symbols
Table 3-2: Delivery contents, in symbols
Pos.
Quantity
Symbol
01
1
Ø 193,7 mm / 6200 mm lg.
02
1
03
1
Ø 219,1 mm / 1240 mm
04
8
Ø 139 mm / 1650 mm lg.
Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
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05
4
1850 mm lg.
(pre-assembled on Pos. 03)
06
1
M16
101
20
M8
102
20
365 mm lg.
103
17
M12
104
8
M12
(1x pre-assembled)
105
8
Ø 139 mm
106
24
3,5 x 25 mm
Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
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107
8
M10 x 175 mm
108
2
3 ml
109
8
M12 x 25 mm
112
1
500mm x 500mm
(Ring nut M16 pre-assembled)
113
48
M12
(2x pre-assembled)
KNR
1
Ø 400 mm / 850 mm lg.
Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
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4 Abbreviations
AB
Setting time min. 7-8 days
D
C25/30 concrete (for foundations)
Q.ty required: 3.2 m2
D.be.
Fill in around the central mast with concrete.
(between drainage tube and central mast)
DT
Detail
EDF
turn the ground anchor in to foundation / don’t press
F
Fall protection
FOU
Foundation
G
Drainage layer
HK.entf.!!
Remove wooden wedges after concrete work
KELA
Chains should be shortened during installation if necessary.
KNR
Drainage tube (e.g. concrete or PVC duct, Ø 400 mm /
lg. 850 mm on site)
MEb
Pay careful attention to mark when mounting the post.
MKe
Insert the mast into the drainage tube
MSE
After mounting the steel post and the glue-laminated beams, the ropes
must first be hooked in
O.K.
Top edge play level
O.K.F.
Top edge foundation
OAZ
The opening must be show outwards / not in tensile direction
PNU
Lay the net-part packet with the underside around the mast.
PS
Minimum safety area 95.5 m2
SSch
After putting on the post-cap, grease the hexagon-screw and tight up.
UEA!
Smooth out any unevenness in the foundation that occurs when
screwing in the ground anchor. Otherwise a water accumulation
develops
VO
Pre-assembled
Round off foundation edges (min.R = 100 mm)! Sizes of fundations
are “4-5” (natural ground).
Soil class 4: soft to medium plasticity, interleave bound, with minor
portion of stone (portion < 30% with bigger diameter of 63 mm grain
size) Soil class 5 : ground with soil class 3 and 4 with big portion of
stones (portion > 30% with bigger diameter of 63 mm grain size)
In case of sandy and soft soils, the surface measure of foundations
have to be enlarged for about 50%!
Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
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Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
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5 Assembly instructions
Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
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Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
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Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
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Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
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Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
\\CAD1\Standard\4652\Montageanleitung\Vogelnestbaum_Leimbinder_4652_SO_B_L_1_GBR.doc - 19 -
Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
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Table of contents
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