Huck Bouncer Maximus User manual

AAssembly Instructions
Bouncer Maximus 6 m, art.no 20.02.106
(Fallprotection panel 40 mm)
amp not included in standard delivery
Operator : _________________________________________________________
Site : _____________________________________________________________
1

evision history
Revision 0– 2018-01-22
First approved version
Revision 0– 2018-06-15
Fallschutzmatten 40 mm / neuer Sicherheits ereich FH
Maintenance instructions
All rights reserved.
© Copyright 2018 Spogg Sport-Güter Gm H
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Contents
AAssembly Instructions Bouncer Maximus 6 m, art.no 20.02.106..............................................1
1 Introduction Assembling.............................................................................................................. 4
2 Datasheet Bouncer Maximus 6 m, art.no. 20.02.106..................................................................5
3 Delivery contents (parts list with part numbers)........................................................................6
4 Assembly instructions................................................................................................................ 11
BMaintenance Instructions for Bouncer Maximus 6 m, art.no. 20.02.106................................25
5 Introduction Maintenance...........................................................................................................28
6 General maintenance information.............................................................................................29
7 Maintenance timetable................................................................................................................ 31
8 egular maintenance.................................................................................................................. 32
9 Monthly maintenance................................................................................................................. 34
10 Quarterly maintenance............................................................................................................... 34
11 Semi annual maintenance.......................................................................................................... 34
12 Annual maintenance................................................................................................................... 35
13 Maintenance printout.................................................................................................................. 37
14 Hand over document..................................................................................................................... 39
List of Tables
Ta le 3-1: Delivery contents, in words....................................................................................................6
Ta le 3-2: Delivery contents, in sym ols................................................................................................7
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1 Introduction Assembling
1.1 General information
This equipment should e installed, inspected, maintained and operated in
accordance with EN1176-7 guidelines.
Before installation work commences, please check that you have all of
the equipment and fixation components in the parts list provided (see
Tables 3-1 and 3-2).
Please consider that the installation has to be carried out only on even
terrain (max.slope up to 3%).
Any spare parts that may e required can e o tained directly from your
supplier.
Please do not hesitate to call your supplier if you have any pro lems during
installation or in case of any other questions.
Adress: Spogg Sport-Güter Gm H
Schulstr. 27
35614 Aßlar/Berghausen Germany
Tel. [phone]
Fax [phone]
Following installation, complete assem ly instructions, maintenance
instructions and maintenance record must e sent to the operator who
must confirm receipt in writing. See the last page of this document.
All nuts and olts are hot-dip galvanised or stainless steel.
One of the characteristics of stainless steel is that uncontrolled cold
welding may occur when the nuts are tightened. To prevent this, it is
necessary to spray the nuts and olts with Teflon spray or another similar
lu ricant.
We hereby confirm that this play equipment has been tested and
certified in accordance with the play equipment standard EN1176.
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2 Datasheet Bouncer Maximus 6 m, art.no. 20.02.106
1. Space requirement: 6,00 m x 1,64 m / including safety zone 9.35 m x 4.99 m.
Height of fall 1.0 m
2. Required fall protection:
3. Surface material Description
mm
Minimum
thickness of
layer
mm
Maximum
height of fall
mm
Topsoil grass <= 1000*
Chipped ark 20 – 80 grain size 300/400 <= 2000/3000
Wood chippings 5 – 30 grain size 300/400 <= 2000/3000
Sand 0.2 – 2 grain size 300/400 <= 2000/3000
Gravel 2 – 8 grain size 300/400 <= 2000/3000
Other ground
materials
As recommended y
manufacturer
4. Name and overall dimension of the largest component:
Bouncer(1 item) 6,00 m x 1,64 m,
5. Name and weight of the heaviest component:
Bouncer (1 item), ~194 kg
6. Intended age group: 3 and a ove
7. Please note that this equipment is to be installed in a pit.
Area to e excavated:
6,02 m x 1,66 m x 0,64 including 10 cm feet drainage layer.
Assem ly time, once foundations complete: 3 hours.
Required assistance: 8 people.
Drawings / Views
All optical drawings are showing only the measurements/dimensions and are not
technical views of the complete item.
We reserve the right to change technical details of our articles which are serving the
further development of our articles.
Measurement tolerances
Because of the properties and characteristics of the components, minor
measurement tolerances compared to the indication on the sketches are possi le.
This concerns all shown measurements except the foundation measurements and
measurements elow upper edge ground level / play area.
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3 Delivery contents (parts list with part numbers)
3.1 In words
Table 3-1: Delivery contents, in words
Pos. Quantity Element /
Description
Size
12 Frames 3000x320x500x9
0mm
21 Diagonal races 1616x50x50x3mm
312 Hexagon olts M10 x 35
412 Nuts M10
9184 Spring Ø 3,6 x 24 x 170
mm
10 1Bouncer mat
11 14 Ru er tiles 1000 x 325 x 40
mm
12 1Hally Gally Logo
13 1 Glue 2-Component (4,5Kg ucket + 0,5kg can)
14 1 Spring hook "small"
15 1 Spring hook “long“
17 4 Transport ropes Ø 16mm x 5000
mm
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3.2 In symbols
Table 3-2: Delivery contents, in symbols
Pos. Quantity Symbol Size
12
Frame
3000x320x500x90mm
312 M10 x 120 mm
412 M10
9184
10 1
11 14 1000x325x40mm
7

Pos. Quantity Symbol Size
12 1 Hally Gally Logo
Logo
PU
13 1 1000 x 325 x 30 mm
14 1/1
15 1
8

equired Tools
2 Allen Key
5mm + 3mm
2 Wrench
13mm + 8mm
1 Cutter Knife
1 Drill
1 Paint mixer
9

1 16 inch Square
1 Shovel
1 Notched Trowel
1 Backhoe
1 10 meter measuring
Tape
Provided y customer or installer!
Boards
10

Provided y customer or installer!
Weights
11

4 Assembly instructions
12

13

oll the spring mat Pos. 10 centered in the frame.
14

Connect all springs. While connecting springs you must
simultaneously connect adjacent from each other (left side
and then right side). After all springs have been connected,
asure that they are equally spaced and not rubbing on the
frame.
15

Connect all springs with the spring mat. We recommend a mounting of approx.
5-8 springs in opposite direction.
After all springs are connected check that all springs are hooked evenly and
nowhere on the frame.
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17

Turn the frame over to prepare for installing Pos.11 & 13
18

Clean the top surface of the frame.
19

If Tiles (Pos.11) become wet? They must be completely dry before
the glueing process begins?
20