Huffy Green Machine User manual
[ In the US ]
PLEASE - BEFORE RETURNING TO STORE,
CONTACT HUFFY CUSTOMER SERVICE. WE
ARE GLAD TO ASSIST YOU WITH ANY PARTS
OR ASSEMBLY PROBLEMS YOU MIGHT
HAVE!
For Fast Customer Service, go to:
http://www.huybikes.com/contact
To Order Parts (US only), go to:
http://www.huybikes.com/parts
OR TEL: 1 800 872 2453 (US only)
For email, go to http://www.huybikes.com/contact
[ CANADA ]
VEUILLEZ NOTER : AVANT DE
RETOURNER AU MAGASIN,
COMMUNIQUEZ AVEC LE SERVICE
À LA CLIENTÈLE DE HUFFY. NOUS
VOUS AIDERONS VOLONTIERS AVEC
TOUT PROBLÈME CONCERNANT LES
PIÈCES OU LE MONTAGE!
Pour un Service à la clientèle rapide, allez sur le
site :
http://www.huybikes.com/contact
To Order Parts (CANADA only), go to:
http://www.huybikes.com/parts
OU appelez le 1 800 872 2453
(CANADA only)
Pour communiquer par courriel
huycanada@huy.com
[ MÉXICO ]
ANTES DE DEVOLVER EL
PRODUCTO A LA TIENDA,
COMUNÍQUESE CON SERVICIO
AL CLIENTE DE HUFFY. NOS
COMPLACE AYUDARLO CON
CUALQUIER PARTE O PROBLEMA
DE ENSAMBLADO QUE PUDIERA
TENER.
Para obtener Servicio al cliente rápido, visite:
http://www.huybikes.com/
O LLAME AL TEL: 01800 1483 391
(Mexico only)
Para comunicarse por correo electrónico:
servicio@huymex.com
H-Tri_STOP-Global_022217_i0388
Check http://www.huybikes.com/home/globalcontact
for the current contact information
http://www.huybikes.com/home/globalcontact
para obtener la información de contacto actual
Vérier http://www.huybikes.com/home/globalcontact
pour les informations de contact actuelles
See back page for Customer Service Information
Consulte el reverso para Servicio de Información al Cliente
Voir pages verso pour des renseignements le service à la Clientèle
© Copyright Huffy Corporation 2017
Please read and fully understand this manual
before operation.
Save this manual for future reference.
This manual contains important safety, assembly, operation and
maintenance information.
H-GM-MJ_Rideon_EN 111517 m0412
Date Code Label
Here
Battery Ride on
Owner’s Manual
BC
EN
2
Owner’sManualIndex
Safety
• User and Battery Warnings...............................................................................................3-4
• Radio Frequency ....................................................................................................................4
• Charging Drive Motor Warnings.......................................................................................5
Assembly
• Parts Assembly......................................................................................................................6-7
• Introduction to Assembly and Tools Needed ..............................................................8
• Charging Port Location........................................................................................................8
• Vehicle Assembly ...................................................................................... 9-13
• Connecting Drive Batteries ........................................................................................... 14-15
Operation
• How to Operate your Vehicle..............................................................................................16
• Charging the Drive Battery..................................................................................................17
• Riding and Handling Tips.....................................................................................................18
Maintenance Repair and Service
• General .....................................................................................................................................19
• Tires and Ination............................................................................................................. 20-21
• Replace Drive Battery..........................................................................................................22
• Battery Storage, Fuse, Replacement and Disposal ...................................................23
• Brake Adjustment............................................................................................................. 24-27
Troubleshooting .................................................................................................... 28-29
Warranty .............................................................................................................................30
Contact Information...................................................................................................... Back Cover
WARNING:CHOKING HAZARD:
• Small parts, adult assembly required.
• To reduce the risk of injury, adult supervision is required.
• Never use in roadways, near motor vehicles, on or near steep inclines or steps, swimming
pools or other bodies of water; always wear shoes, and never allow more than one rider.
• The user must be 8+ years, and weigh no more than 200 lbs (91kgs).
IMPORTANT! Before using the unit for the rst time the battery needs to
be charged for at least 8to 12 hours - no more than 20 hours. Only an adult
who has read and understands the safety warnings should handle, charge
or recharge of the battery (see Operation section).
NOTES
30
Limited Warranty
General:
• Part or model specications are subject to
change without notice.
• This Limited Warranty is the only warranty
for the product. There are no other express
warranties.
• The only uses for this product are described
in this manual.
• Warranty registration is not required.
• The Limited Warranty extends only to the
original consumer and is not transferable to
anyone else.
What does this Limited Warranty cover?
This Limited Warranty covers all parts of the
product except those indicated below as not
warranted.
What must you do to keep the Limited
Warranty in eect?
This Limited Warranty is eective only if:
• Product is completely and correctly
assembled.
• Product is used under normal conditions
for its intended purpose (see the following
section for excluded activities).
• Product receives all necessary maintenance
and adjustments.
• Product is used for general transportation
and recreational use only.
What is not covered by this Limited
Warranty?
This product is designed for recreational use only.
This Limited Warranty does not cover normal
wear and tear, normal maintenance items, or any
damage, failure, or loss that is caused by improper
assembly, maintenance, adjustment, storage, or
use of the product.
This Limited Warranty will be void if the
product is ever:
• Used in any competitive sport
• Used for stunt riding, jumping, aerobatics or
similar activity
• Modied in any way
• Modied with the addition of a motor
• Ridden by more than one person at a time
• Rented, sold, or given away
• Used in a manner contrary to the instructions
and warnings in this Owner’s Manual
Huy will not be liable for incidental or
consequential loss or damage due directly or
indirectly from use of this product. Some States do
not allow the exclusion or limitation of incidental
or consequential damages, so the above limitation
may not apply to you.
What will Huy do?
Huy will replace, without charge to you, any part,
or component found to be defective by Huy.
How do you get service?
Contact the Customer Service Department.
• See included list for Customer Contact
information or visit www.huybikes.com/
contact.
What rights do you have?
This warranty gives you specic legal rights. You
may also have other rights which vary from State
to State.
This product meets ASTM F963 and CPSIA
requirements for electric vehicles.
Warranty
How long does this Limited Warranty Last?
• Drive Battery - 30 days
• Electronics - 90 days
• All other Components - 6 months
• All parts are subject to the Conditions of
Warranty below.
3
• An adult must always supervise a child that is
using the vehicle.
• Before using the vehicle the user must
understand the controls and safety issues.
They must also demonstrate the capability to
handle the vehicle and operate its controls.
• Seat Models: Always sit in the seat when using
the vehicle. Do not stand on side boards.
• This product contains small parts that are
for adult assembly only. Keep small children
away when assembling. Remove and dispose
of all protective material and poly bags before
assembly. Be sure to remove all packaging
materials and parts from underneath the
vehicle body.
• Always use the vehicle in a safe, secure
environment with continuous adult
supervision.
• Body parts such as hands, legs, hair and
clothing can get caught in moving parts.
Never place a body part near a moving part or
wear loose clothing while using the vehicle.
Always wear shoes when using vehicle.
• Use on at, smooth paved surfaces only.
• Using the vehicle on or near streets, motor
vehicle, drop-os such as: steps, water
(swimming pools), sloped surfaces, hills, wet
areas, ammable vapors, in alleys, at night or
in the dark could result in an accident.
• Do not use the vehicle in unsafe conditions
such as snow, rain, loose dirt, mud sand or
ne gravel. This may result in unexpected
action such as tip over and skidding.
• Models with no brakes: Motor friction will
gradually stop the unit.
• Do not use the vehicle in an unsafe manner.
Examples include but are not limited to:
• Pulling the vehicle with another vehicle
or similar device.
• Allowing more than one rider.
• Pushing the vehicle.
• Traveling at an unsafe speed.
• There are additional hazards of using the
vehicle in areas other than private grounds.
• Not to be used in trac.
• The vehicle shall be used with caution since
skill is required to avoid falls or collisions.
• Do not overload the vehicle.
• Do not tow anything behind the vehicle.
• Do not drive up steep slopes.
• Do not drive into xed objects, which may
cause the wheels to spin, causing the motor
to overheat.
• Do not drive in very hot weather, components
may overheat.
• Do not allow water or other liquids to come
in contact with the battery or other electric
components.
• Do not tamper with the electrical system.
Doing so may create a short, causing the fuse
to trip or other damage including re.
• Do not stand on or in vehicle while moving.
• Child should always wear an approved helmet
when using this product.
• If equipped, child should always use properly
and securely attached Seat Belt.
• Only use authorised replacement parts.
• Operators shall adhere to all recommenda-
tions and instructions as well as comply with
all laws and ordinances.
WARNINGS
Here are basic, common sense safe riding practices you should read aloud to your child
and anyone who may use the vehicle.
It is the responsibility of the adult to educate the child, determine if they are t to
operate the vehicle, and supervise use.
Safety & Warnings
4
Safety & Warnings
CAUTION: Changes or modications
to this unit not expressly approved by the
party responsible for compliance could
void the user’s authority to operate the
equipment.
This device (charger/adapter) complies with
Part 15 of the FCC Rules. Operation is subject
to the following two conditions:
(1) this device may not cause harmful
interference, and
(2) this device must accept any interference
received, including interference that may
cause undesired operation.
NOTE: This equipment has been tested and
found to comply with the limits for a Class B
digital device, pursuant to Part 15 of the FCC
Rules. These limits are designed to provide
reasonable protection against harmful
interference in a residential installation. This
equipment generates, uses and can radiate
radio frequency energy and, if not installed
and used in accordance with the instructions,
may cause harmful interference to radio
communications.
However, there is no guarantee that
interference will not occur in a particular
installation. If this equipment does cause
harmful interference to radio or television
reception, which can be determined by
turning the equipment o and on, the user is
encouraged to try to correct the interference
by one or more of the following measures:
• Reorient or relocate the receiving
antenna.
• Increase the separation between the
equipment and receiver.
• Connect the equipment into an outlet on
a circuit dierent from that to which the
receiver is connected.
• Consult the dealer or an experienced
radio/TV technician for help.
Radio Frequency Information (charger/adapter)
WARNING:
ALWAYS WEAR YOUR
HELMET WHEN RIDING
THIS PRODUCT!
• Helmet should sit level on your head and low on your
forehead. Exposed forehead can result in serious injury.
• Adjust the strap sliders below the ear on both sides.
• Buckle the chin strap. Adjust strap until it is snug.
• No more than two ngers should t between the strap and
your chin.
• A proper tting helmet should be comfortable and not rock
forward/backward or side to side.
Helmet Warning Information
29
Troubleshooting Guide - continued
Vehicle will not
run when Switch is
pressed.
Poor contact of wires or
connectors
Check that the battery connectors
are rmly plugged into each other. If
wires are loose around the motor call
Customer Service.
“Dead Spot” on motor A dead spot means the electric power
is not being delivered to the terminal
connection and the vehicle needs
repair. Call Customer Service.
Loud grinding or
clicking noises
coming from motor
or gear box
Motor or gears are dam-
aged
Call Customer Service.
Drive Wheel is partially
engaged
Check drive wheel - to motor engage-
ment.
Battery will not
recharge
Battery connector or
adapter connector is
loose
Check that the battery connectors are
rmly plugged into each other.
Charger not plugged in
Charger is not working Check that the battery charger is
plugged into a working wall outlet.
Battery is dead Replace battery.
Charger feels warm
when recharging
This is normal and not a
cause for concern
If excessively hot, unplug and replace.
Problem Possible Cause Solution
Troubleshooting
28
Troubleshooting Guide
Problem Possible Cause Solution
Vehicle does not
run
Battery low on power Recharge battery (see Battery: Re-
charge interval and time)
Thermal fuse has tripped Let Fuse reset
Battery connector or
wires are loose
Check that the battery connectors
are rmly plugged into each other. If
wires are loose around the motor call
Customer Service.
Battery is dead Replace battery (see Battery: Replace-
ment and Disposal)
Electrical system or
motor is damaged
Call Customer Service.
Vehicle does not
run very long
Battery is undercharged. Check that the battery connectors are
rmly plugged into each other when
recharging (see Battery: Recharge
interval and Time)
Battery is old and cannot
be fully charged
Replace battery (see Battery: Replace-
ment and Disposal)
Vehicle runs
sluggishly
Battery low on power Recharge battery (see Battery: Replace-
ment and Disposal)
Battery is old and cannot
be fully charged
Replace battery (see Battery: Replace-
ment and Disposal)
Vehicle is overloaded Reduce weight on vehicle (see user
requirements and Safety Warnings)
Vehicle is being used in
harsh conditions
Avoid using vehicle in harsh conditions
(see User Requirements and Safety
Warnings)
Vehicle makes loud
noise when in use
Chain is dry (on chain
drive models)
Lubricate chain with light oil.
The following are examples of potential problems. Completely read through this manual and
the troubleshooting guide table before calling. If you still need help resolving the problem
please contact Customer Service.
NOTE: Vehicle should be turned o and fully changed before doing troubleshooting.
continued >>
Troubleshooting
5
WARNING - Charging the Drive Motor Battery
The following safety hazards may result in serious injury or death to the user of the vehicle:
• Use of a battery or charger other than the supplied rechargeable
battery and charger may cause a re or explosion. Only use the supplied
rechargeable battery (or suitable replacement) and charger with the
vehicle.
• Using the rechargeable battery and charger for any other product may
result in overheating, re or explosion. Never use the rechargeable
battery and charger with another product.
• Explosion. Gases are created during charging. Charge the battery in a
well ventilated area. Do not charge the battery near heat or ammable
materials.
• Contact between the positive and negative terminals may result in re
or explosion. Avoid direct contact between the terminals. Picking up the
battery by the wires or charger can cause damage to the battery and
may result in a re. Always pick up the battery by its case or handles.
• Battery must be handled by adults only. Liquids on the battery may
cause re or electric shock. Always keep all liquids away from the
battery and keep the battery dry.
• Contact or exposure to battery leakage (lead acid) may cause serious
injury. If contact or exposure occurs immediately call your physician. If
the chemical is on the skin or in the eyes, ush with cool water for 15
minutes. If the chemical was swallowed, immediately give the person
water or milk. Do not give water or milk if the patient is vomiting or has
a decreased level of alertness. Do not induce vomiting.
• Battery Posts, terminals and related accessories contain lead and lead
compounds (acid), chemicals known to cause cancer, reproductive harm
and are toxic and corrosive. Never open the battery.
• Tampering or modifying the electric circuit system may case a shock,
re or explosion and permanently damage the system. Exposed wiring
and circuitry in the charger may cause electric shock. Always keep the
charger housing closed.
Important! Before using the unit for the rst time the battery needs to be charged for 8 to
12 hours - never longer than 20 hours, Only an adult who has read and understands the
safety warnings should handle, charge or recharge of the battery (see Maintenance).
NOTE: It is not necessary to remove the battery from the vehicle for charging.
Safety & Warnings
6
Parts View
Parts View
19
1 2123452223
26 25 28
29
30 6
2427
7
8 9 10 11
12 13 14 15
20
18
17
16
NOTE: All features, components
and accessories are not included
on all models.
27
Maintenance
Re-installing Left Front Cowling
A
BE
C
D
D
STEPS:
1. Using Phillips screwdriver, position Cowling Side Cin place and install 4 side Screws
and 1 bottom Screw Dsecurely. Do Not overtighten.
NOTE: Screw Dis underneath the cowling towards the top.
2. Using Phillips screwdriver, position Front Cowling Bin place and install 1 Screw
securely. - NOTE: Fit Cover Tabs EUNDER Left Wheel Cowling.
3. Do Not overtighten.
4. Using two 5mm Allen wrenches, install Left Foot Peg Asecurely as shown in
Assembly section.
26
Wheel Brake Adjustments
Maintenance
STEPS:
1. Loosen Locknut
A.
2. Turn Adjust Screw Bout until Hand Brake does not touch Hand Grip when squeezed
hard enough to safely stop vehicle.
3. Tighten Locknut
A- Do Not overtighten.
NOTE: If Adjust Screw cannot be adjusted for proper brake function proceed to next steps:
4. Loosen Cable Locknut C.
5. Squeeze Wheel Brake Lever against Cable Bracket Dwhile pulling on Brake Cable E.
6. Tighten Cable Locknut Csecurely.
7. Test function of Handbrake again for proper operation. Repeat adjustment steps as
necessary for proper and safe brake function.
A
B
C
E
D
NOTE: If Brakes cannot be fully adjusted from Hand Brake Adjustment, the Wheel Brake must
be adjusted. Adjust the Wheel Brake so that the Hand Brake does not touch the Hand Grip
when squeezed hard enough to safely stop the vehicle.
7
Parts List
Parts List
# Description # Description
1 Side Cowling (LH & RH) w/ Hardware 17 Drive Chain
2 Control Panel Cowling w/ Hardware 18 Drive Sprocket
3 Clamp Bolt and Hardware (x2 sets) 19 Wheel Assembly (Tire, Tube, Rim)
4 Main Frame 20 Left and Right Wheel Cowling
5 Seat Knob w/ Hardware • Left Air Filler Valve Access Cowling
6 Seat 21 Foot Pegs and Hardware (x2)
7 Power & Fast/Slow Switches (each) 22 Steering Linkage (LH & RH) and Hardware
8 * Steering Levers (x2) 23 Center Wheel Bushing - Internal (1 set each wheel)
9 * Grips (LH and RH) (with lever) 24 Wheel Bearing (2 each wheel)
10 * Throttle Button (with lever) RH 25 Locknut (1 each wheel - comes with Axle Bolt)
11 * Brake Lever & Cable (with lever) LH 26 Rear Wheel (x2)
12 Battery (x2) 27 Wheel Axle Bolt (1 each wheel) with Hardware
13 Battery Hold Down Strap 28 Rear Axle Frame
14 Top Cowling Battery Cover with Hardware 28a Rear Axle Frame Pivot Bolt Hardware
15 Drive Motor 29 Rear Axle Cowling and Hardware
16 Chain Tensioner 30 Charger
31 Front Wheel Brake Linkage (not shown)
32 Front Wheel Brake Assembly (not shown)
* Left Steering Lever w/ Grip Brake Handle
* Right Steering Lever w/ Grip and Throttle Button.
8
Assembly
Introduction to Notes:
This Owner’s Manual may be made for several dierent style products.
• Some illustrations may vary slightly from the actual product.
• Follow instructions completely.
• If the product has any parts that are not described in this manual, look for separate
“Special Instructions” that are supplied with the unit.
• All features, components and accessories are not included on all models.
• Use the Index page to locate specic sections of this manual.
• Please read through this entire manual before beginning assembly or maintenance.
• If you are not condent with assembling this unit, contact customer service.
WARNING: Keep small parts away from children during assembly.
NOTE: All of the directions (right, left, front, rear, etc.) in this manual are as seen by the
rider while seated.
Do not dispose of the carton and packaging until you complete the assembly of the
product. This can prevent accidentally discarding parts of the unit.
CHARGING PORT LOCATION:
NOTE: Charging Port Ais located on the Control Panel.
• See detailed charging instructions in Operation
section.
WARNING: Check front tire pressure before riding! See Maintenance section.
A
Tools Needed
Wrenches (10-13mm supplied) Allen/Phillips Wrenches (supplied)
25
Brake Adjustment - Remove Left Front Cowling
Maintenance
A
BE
C
D
D
STEPS:
1. Using two 5mm Allen wrenches, remove Left Foot Peg A.
2. Using Phillips screwdriver, remove 1 Screw and Front Cowling B.
3. Using Phillips screwdriver, remove 4 side Screws Cand 1 bottom Screw D, then
remove Cowling Side.
NOTE: Screw Dis underneath the cowling towards the top.
4. Proceed to next step.
NOTE: If Brakes cannot be fully adjusted from Hand Brake Adjustment, the Front Cowling
must be removed to gain access for Wheel Brake Adjustments:
24
Brake Adjustment - Hand Brake
Maintenance
STEPS:
1. Loosen Barrel Lock Nut B.
2. Turn Adjust Barrel C
counter-clockwise until the
Brake Lever Adoes not
touch the Hand Grip when
squeezed hard enough to
stop the vehicle safely.
3. Tighten Barrel Lock Nut B
against Hand Brake Lever -
Do Not overtighten.
NOTE: If the vehicle will not
stop in a safe distance, or the
Brake Lever Atouches the
Hand Grip, the Brake must be
adjusted.
NOTE: If Brakes cannot be fully adjusted from Hand Brake Adjustment, the Front Wheel Brake
must be also adjusted. Proceed to next steps.
C
B
A
9
Assembly
Assemble Front Frame to Rear Frame
C
A
F
G
D
1 2
E
6mm
A
B
STEPS:
CAUTION: Ensure Frame Cis facing UP with rear Axle Mount tilting BACK G.
NOTE: Mounting Screws Aand Locknuts Bmay be pre installed at the factory.
1. Begin by loosening Screws Aand Locknuts Bslightly.
2. Make sure rear section of Frame Cis right side UP G.
3. Insert Rear Frame Tubes fully and evenly into front Frame Tubes D.
WARNING:Ensure both Lock Buttons Eon the Rear Frame sections are fully
engaged with the Locking Hole Stops Fin the end of the front Frame Tube. Failure to fully
engage the lock button can result in personal injury.
4. Tighten Screws
Aand Locknuts Bevenly and securely.
UP!
10
Assembly
Installing the Rear Wheels:
B
A
G
F
D
E
C
10-13
mm
STEPS:
NOTE: Wheels are shipped with inner Bushing Aand both Roller Bearings Bin place in
Wheel C. Ensure these are in place before beginning assembly.
1. Insert Axle Bolt Dthrough Wheel C(with wheel graphic OUTWARD) by guiding
it through Inner Bushing Aand through both Roller Bearings B. - Ensure Roller
Bearings remain fully in place.
2. Insert one Bushing Fonto Axle Bolt.
3. Insert this assembly through Axle Frame Efully.
4. Install Washer and Locknut Gonto Axle Bolt. Tighten securely making sure threads are
fully engaged in Locknut.
23
Maintenance
Battery Fuse
Drive Motor Battery
Only an adult who has read and understands the safety warnings should handle, charge or
recharge the battery. Failure to comply with all safety warnings may result in serious injury
or death.
The drive motor circuit features a thermal fuse that will automatically trip and cut all power
to the vehicle if the motor, electric system or battery is overloaded. The fuse will reset and
power will be restored after a short time. If the thermal fuse trips repeatedly during normal
use, the vehicle may need repair.
WARNING:DO NOT BYPASS THE FUSE - RISK OF FIRE. This may overload
and damage the electrical system.
Battery Storage and Disposal
The drive battery should be charged when
depleted, or if not used regularly, once a
month. Failure to charge the battery as
directed will cause permanent damage to the
battery and will void the warranty.
Follow these guidelines if the battery is
removed:
• Do not store battery in extreme hot or cold
temperatures.
• Wipe the battery clean with a dry cloth
prior to storage. Wash cloth separate from
other clothes.
BATTERY DISPOSAL:
• The sealed lead-acid battery must be re-
cycled or disposed of in an environmentally
sound manner.
• Do not dispose of battery in a re. The bat-
tery may explode or leak acid.
• Do not dispose of the battery in house-
hold trash. The incineration, land lling or
mixing of sealed lead-acid batteries with
household trash is prohibited by law.
• Return an exhausted battery to a federal or
state approved lead-acid battery recycler,
such as a local seller of automotive bat-
teries (check local battery disposal regula-
tions).
22
Maintenance
Replace Drive Battery
STEPS:
1. Turn Power OFF and disconnect
any battery charger.
2. Remove Cowling
Aand set aside.
3. Remove Battery Bracket Bfor
access to Batteries C.
4. Disconnect the two Battery
Connectors D.
5. Carefully remove the batteries.
6. Place the old batteries in a plastic
bag.
7. Install replacement batteries
(same as original equipment)
8. Reconnect the two Battery
Connectors Dmaking sure Red
goes to Red and Black goes to
Black.
9. Replace the Battery Bracket and
screw B- tting Bracket UNDER
all wires as shown.
10. Reinstall Cowling.
11. Wipe the battery with a dry cloth
prior to storage. Wash cloth
separately from other clothes.
D
A
B
C
11
Assembly
Assemble Rear Steering Axle
STEPS:
NOTE: Bolt styles may vary.
1. Position Rear Axle in the UP position.
2. Place the Forward Frame Ainto the Pivot Bracket Bso the mounting holes line up.
3. Install Pivot Bolt Cdown though Washer D, Pivot Bracket and Rear Frame pivot
end.
4. Install Locknut
D.
5. Tighten Locknut
Dsecurely.
WARNING: Periodically check Pivot Bolt for tightness. If the Pivot Bolt comes
lose, damage to the product or rider injury may occur.
A
D
D
C
B
1
2
UP
10-13
mm
6mm
12
Assembly
Attaching Steering Linkage:
Install Rear Axle Cowling:
STEP 1 (Note: Steering Rods are marked Rand L):
1. Insert FRONT End Aof Right Steering Rod Rinto right Steering Rod Handle End
Bas shown on right side of unit.
2. Make sure Rods are on the OUTSIDE of the Steering Rods (as shown) and the back of
Rods are pointing UP C.
3. Insert Threaded Steering Rod End Cup into rear axle Steering Plate D.
4. Install Washer
Eand Locknut F. Tighten securely making sure threads are fully
engaged in Locknut.
5. Repeat for opposite side.
STEPS:
1. Install each Foot Peg Aby inserting into Frame
Mount Bas shown until mounting holes line up.
2. Insert Shoulder Screw Cfrom TOP.
3. Install threaded Screw Dfrom bottom.
4. Tighten securely.
5. Repeat for opposite side.
FORWARD
A
R
L
B
F
E
D
C
A
C
B
5mm
21
Maintenance
C A B
D
Steps to access Filler Valve:
• Remove Cover
Aby removing Screw Bto access Filler Valve C.
• When Tire is properly inated, replace Cover and Screw - NOTE: Fit Cover Tabs D
UNDER Left Wheel Cowling.
Tires: Accessing the Filler Valve
20
Tires
Maintenance:
• Frequently check the tire ination pressure because all tires lose air slowly over time. For
extended storage, keep the weight of the o the tires.
• Do not use unregulated air hoses to inate the tire/tubes. An unregulated hose can sud-
denly over inate tires and cause them to burst.
• Replace worn tires.
WARNING:Do not ride or sit on the unit if a tire is under inated. This can dam-
age the tire, inner tube and rim.
Inating the Tires:
• Use a hand or a foot pump to inate the tires.
• Service station meter-regulated air hoses are also acceptable.
• The maximum ination pressure is shown on the tire sidewall.
• If two ination pressures are on the tire sidewall, use the higher pressure for on-road riding
and the lower pressure for o-road riding.
• The lower pressure will provide better tire traction and a more comfortable ride.
Before adding air to any tire, make sure the edge of the tire (the bead) is the same distance
from the rim, all around the rim, on both sides of the tire. If the tire does not appear to be
seated correctly, release air from the inner tube until you can push the bead of the tire into
the rim where necessary. Add air slowly and stop frequently to check the tire seating and the
pressure, until you reach the correct ination pressure.
Maintenance
13
Assembly
Installing Seat
SEAT:
1. Place Seat
Aover Frame Seat Holes
B(adjust Seat position for proper
t).
2. Insert Washer
Cand Seat Bolt D
through Seat as shown.
3. Attach Adjustment Knob Eto Seat
Bolt Dfrom underneath.
4. Tighten Adjustment Knob securely.
Do not over tighten. This can dam-
age the Seat.
NOTES:
• Seat styles may vary.
• Retain tools for later adjustment.
WARNING: Adjust Seat
so that rider can fully use the Brake
safely.
A
B
C
D
E
5mm
Install Foot Pegs:
STEPS:
1. Install each Foot Peg Aby inserting into
Frame Mount Bas shown. Peg Flange is ta-
pered, so start with end opposite holes, then
rotate into position.
2. Insert Shoulder Screw Cfrom TOP.
3. Install threaded Screw Dfrom bottom.
4. Tighten securely.
5. Repeat for opposite side.
A
B
C
D
5mm
14
Assembly
Connecting the Drive Batteries:
STEP 2 - Connect Batteries:
• Attach RED wire Battery Connectors Crmly and completely.
• The BLACK wire Battery Connectors Dare factory connected.
WARNING RISK OF FIRE. Do not bypass. Replace only with 30 Amp Fuse: E.
A
1
B
STEP 1 - Remove Cowling:
• Remove Screw
Aand set aside.
• Lift REAR of Cowling BUP until it loosens. Some force may be necessary. Slide back
towards control arms and lift o.
C
E
D
2
19
Maintenance Repair and Service
General: The vehicle should be checked for
damage, missing or badly worn parts before
each use. If any part of the product does not
operate properly – discontinue use.
• Check the tightness of the fasteners before
each use. Replace any fasteners that are dam-
aged.
• Inspect the product frequently. Failure to in-
spect the product and to make repairs or ad-
justments, as necessary, can result in injury to
the rider or to others. Make sure all parts are
correctly assembled and adjusted as written
in this manual and any“Special Instructions”.
• Immediately replace any damaged, missing,
or badly worn parts.
• Make sure all fasteners are correctly tightened
as written in this manual and any“Special
Instructions”. Parts that are not tight enough
can be lost or operate poorly. Over tight-
ened parts can be damaged. Make sure any
replacement fasteners are the correct size and
type.
• Check the tightness of the wheels:
Note: If the drive wheel is not tight, it will not
engage the gears and the vehicle will not run.
• Ensure the battery bracket is securely in place
before use.
• Store the vehicle indoors. Keep it away from
sources of heat, such as stoves and heaters.
• Keep the product clean and free of dirt, dust
and water. This will prolong the useful life of
the product.
• Clean the vehicle with a soft, dry cloth. To
restore shine to plastic parts, use a non-wax
furniture polish. Do not use automotive wax,
abrasive cleaners or wash the vehicle with
soap and water.
WARNING:Water will damage
the motor, electrical system and battery.
NOTE: If the instructions in this manual or any
“Special Instructions” are not sucient for
you, please contact customer service.
Maintenance
Suggested Handling Method:
18
Operation
Operation: Steering your Green Machine
Steering Function:
• Pulling back on the left lever,
and pushing forward on
the right lever will turn the
product towards the left.
• Pulling back on the right
lever, and pushing forward
on the left lever will turn the
product towards the right.
• Steering this product takes
some practice. Ensure the
rider can properly steer the
product. Practice in an open
area.
WARNING: Failure
to lean in the direction of the
turn as shown can result in the
unit rolling over.
Lean INTO a LEFT
Turn
Lean INTO a
RIGHT Turn
Operation: Leaning into a Turn
15
Assembly
Connecting the Drive Batteries - Replace Cowling:
3D
C
AB
STEP 3 - Replace Cowling:
• Position FRONT end of Cowl down so that Hooks Aline up with Slots.
• While pushing back, lower back end of Cowl down Bso that Tabs Cinsert
into Slots.
• With Cowl fully in place, install Screw Dsecurely.
16
Operation
How to Operate the Unit
OPERATION (make sure rider understands these instructions):
• Press the Power Switch button Ato turn unit ON (lighted).
• Press the Speed Switch Bto select riding speed: HI or LOW.
• Press the Red Throttle Button Cto engage power.
• Release the Red Throttle Button Cto disengage power.
• Apply Brake
Dto disengage power and stop unit.
NOTE: Charging Port E.
THERMAL CUTOFF FUSE:
If unit over-heats, a Thermal Fuse will cut o power for a short time. If fuses cuts o power,
turn power o, wait at least 20 seconds and then turn power back on.
D
A
B
BA
E
C
HI
LOW
OFF
ON
17
Operation
IMPORTANT! Before using the unit for the first time the battery
needs to be charged for at least 8to 12 hours - no more than 20 hours.
Once battery is depleted, recharge for 8to 12 hours - no more than 20
hours.
Charging the Drive Battery:
IMPORTANT!
Check the drive battery and charger (supply cord,
connector) for wear and damage before charging.
Do not charge the battery if damage has occurred.
Only replace with the same type and voltage
rechargeable battery and charger supplied by the
manufacturer.
• Only use the rechargeable battery (or equivalent
replacement) and charger supplied with your
vehicle.
• Do not short circuit the battery: Do NOT connect
red and black wires together or connect positive
and negative terminals on the battery together.
• Always turn power o and charge battery after
riding.
STEPS:
1. Turn power switch OFF.
2. Locate Charging Port A.
3. Plug Charger plug into unit Charging Port.
4. Plug Charger into Wall outlet.
5. When battery is fully charged, un-plug charger from the wall outlet and disconnect from
charger port.
The drive battery should be charged when depleted, or if not used regularly, once a month.
Failure to charge the battery as directed will cause permanent damage to the battery and
will void the warranty.
A
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6
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