Husqvarna DS160C User manual

DS160C
Asia Pacific
Manuel d’utilisation et d’entretien Manuale di Istruzioni
Foreuse de chantier Trapanatrice da cantiere
Manual de Instrucciones Operating Instructions
Taladradora de obra Drilling Machine
Betriebs-und Wartungsanleitung Gebruiksaanwijzing
Baustellen-Bohrmaschine Verplaatsbare Boormachine
Manual de Instrucoes Bruksanvisning och Underhallsmanual
Perfuradora de obra Borrmaskin
113

114

WARNING
Some dust created by power sanding, sawing, grinding, drilling and other
construction activities contains chemicals known to cause cancer, birth defects
or other reproductive harm. Some examples of these chemicals are:
·Lead from lead-base paints,
·Crystalline silica from bricks and cement and other masonry
products and
·Arsenic and Chromium from chemically treated lumber.
Your risk from these exposure varies, depending on how often you do this type
of work. To reduce your exposure to these chemicals: work in a well ventilated
area and work with approved safety equipment, such as those dust masks that
are specially designed to filter out microscopic particles.
·REFER TO MANUAL·
115

PREFACE TO THE MANUAL
These operating instructions apply exclusively to drill stand, type DS 160 C. Please also read
the operating instructions that accompany your drill motor to verify their compatibility and
not to exceed the limitations of the DS 160 C drill stand.
Usage to the Intended Purpose
The drill stand is designed exclusively for core drilling in concrete, asphalt, brickwork or similar
building materials. Details of the maximum permissible drill bit diameter can be found under
“Technical Specifications”. Any use above and beyond the intended purpose endangers both
user and machine and is not permitted.
Before commencing drilling, always ensure that;
there is no danger of drilling through electric cables, gas, oil or other pipes,
the drilled holes do not undermine the stability of the structure,
you do not drill into or through any steel girders,
when drilling through walls, you cannot cause any damage at the drill exit point.
Strict care must be taken when drilling in areas where people or general public
are present. Local codes dictate proper protocol and must be observed.
Improper Usage
The drill stand must not be used for any kind of stirring, e.g. paint or similar;
drilling holes in soil, e.g. to drill holes for posts.
The drill stand must be mounted via anchor bolt or vacuum, do not attempt to
drill hand held or standing on base plate.
This drill stand incorporates the expertise of decades of experience in the field of concrete
drilling.
Before leaving our factory every machine passes an inspection program in which everything is
checked completely.
Following the instructions will ensure that your machine gives long service, in normal
operating conditions.
The user advice and spare parts mentioned in this document are given as an indication and
do not constitute an undertaking. No warranty will be granted in the event of errors or
omissions or for damage occurring during delivery or caused by the design or use of this
machine. We are very concerned about the quality of our products and we serve the right to
make any technical modifications to improve them without warning.
This document will assist the user particularly in:
·Information about the machine
·Information about its possible uses
116

·Prevent accidents due to unsuitable use, by an untrained person, during maintenance,
repairs, overhauls, handling or transport
·Improve the reliability and durability of the machine
·Ensuring correct use, regular maintenance and rapid repair in order to reduce stoppage
times and repair cost.
The manual should always be available at the place of work.
It should be read and used by any person installing or using the machine.
The obligatory technical regulations in force in the county where the machine is used
must also be adhered to for maximum safety.
GENERAL SAFETY INSTRUCTIONS
The use of symbols on the drill stands and in the manual identify advice concerning your
safety.
This symbol indicates that the machine is in conformance with the applicable European
directive.
WARNING
MANDATORY
PROHIBITED
INFORMATION
These signs give advice concerning your safety.
SPECIAL INSTRUCTIONS
·The drill stand is designed to provide safe and reliable service in operating conditions
corresponding with the instructions, but it can present dangers for the user and risks of
damage, consequently regular on site inspection is necessary to ensure:
·Perfect technical condition (use for the purpose for which it is intended and taking into
account any risks and correction of any malfunction detrimental to safety).
·Use of a diamond core bit for water lubricated cutting of concrete, asphalt, marble, stone,
granite, brick and facings (porcelain, glazed tiles, ceramics, etc). The use of any other core
bit is forbidden (abrasive, saw, etc).
117

·Competent staff (qualifications, age, training) who have read and understood the
manual in detail before starting work: any electrical, mechanical or other problem should
be investigated by a qualified maintenance engineer (electrician, maintenance manager,
approved dealer, etc).
·That the warnings and instructions marked on the machine are followed (adequate
personal protection, correct use, general safety instructions, etc).
·That no modification, transformation or addition is detrimental to safety and that it is
carried out without prior authorization from the manufacturer.
MOTORS:
DIMAS: DM 225D with motor support collar WEKA: DK 12 with motor support collar
DM 225 with motor support collar DK 13 with motor support collar
DK 14 with motor support collar
CARDI: Talpa T0 with motor support collar
Talpa T1 with motor support collar
Motor characteristics: see the manufacturer’s manual supplied with the motor.
Please contact us regarding any other frame/motor combination.
1. Delivery
On delivery, carry out an immediate visual check for signs of physical damage and that no
components are missing.
The contents of the package should include:
Drill Stand - Base, Column, Carriage, Crank, Wheel Assembly, Vacuum Cap Plate, Vacuum
Gasket and Back Support, Operating Instructions and Ordered Accessories.
2. Technical Specifications
Base length 15.50 in / 394 mm
Base width 9.50 in / 241 mm
Height 32 in / 813 mm
Weight 30 lbs / 14 kg
Motor rating up to max. 3.5 hp / 2.4 kW
Drill bit diameter up to max. 6 in / 152 mm
Impact anchor; minimum tensile force 5.7 kN with M12 Fastener
118

3. Assembly
Align holes on the wheel assembly (1) with the tapped
holes on rear of the base plate (2). Insert bolts (3)
through lockwashers (4), then insert bolts through wheel
assembly and screw onto base plate.
4. Description and Features of the Drill Stand
Tapered roller carriage.
Sealed ball bearing design.
Plumb and leveling guides.
Left and right crank handle drive with incorporated
adjustment tool. This adjustment tool adjusts column
angle, leveling screws and column angle lock.
Angle column capability.
Anchor base with incorporated vacuum capability.
Detachable wheel assembly.
Replaceable wear items.
Incorporated carrying handle.
Column angle and drill depth indicator decal.
Rigid drill collar motor mount.
Brass inserts for leveling bolts.
Precision rack and pinion drive.
5. Handling - Transport
Remove the diamond core bit from the drill motor.
Remove the motor from the carriage assembly.
Lower the carriage to the base and lock the brake.
The transport wheels enable the drill stand to be moved easily.
Tilt the drill stand backwards and hold the handle at the top of the column.
To avoid damaging the motor shaft, the motor must not be carried or moved by the shaft,
whether or not it is fitted with a drill or extension.
If the base is to be used as a vacuum mount, do not move the drill stand laterally or damage
and tearing away the vacuum seal may result. To avoid deforming the seal, remove the seal
when vacuum is not in use.
6. Inspection Before Starting Up
Please read the instructions for use prior to operating the machine for the first time.
The working area must be completely cleared, well lit and all safety hazards removed (no
water or dangerous objects in the vicinity).
The use of ear protection is mandatory.
1 3
2
4
119

The operator must wear protective clothing appropriate to the work he is doing. We
recommend that this includes both eye and ear protection.
Any person not involved in the work should leave the working area.
Use core bits which are suitable for the work to be done.
7. Fitting and Removing the Motor
Unplug the motor from the outlet.
Always remove the core bit before fitting or removing the motor.
Engage the carriage brake. The motor is mounted on the frame by means of a support collar.
8. Electrical Connection
ELECTRICAL SAFETY:
Operate this machine only on a supply equipped with a 30 mA grounded current-
limiting circuit breaker.
The Ground Fault Circuit Interrupter (GFCI) must be used correctly, including testing it
regularly. For tools supplied with an integral GFCI in the cable or in the main plug, if
the cable or plug has been damaged, repairs must be carried out by the manufactur-
er, one of his agents or by a qualified repair workshop to avoid any risks resulting
from errors.
Use single phase 2 pole plus grounded sockets for the appropriate voltage.
Make sure that the main voltage is the same as that on the manufacturer’s plate.
Extension cables, type HO7 RNF, should have an adequate cross section for the power:
3 x 2.5 mm2up to 50 m or double for longer cables.
9. Mounting Methods
There are three options available for fastening the base plate of your drill stand. Fastening
with threaded rod and heavy-duty anchor, expanding anchor or vacuum.
120

10. Designation of the Components
Carrying Handle
Feed Handle
Back Support
Carriage
Level and Plum Indicator
Carriage Brake
Drill Motor Mount
Gear Rack
Depth and Angle Scale
Angle Column Lock Screw
Leveling Screws
Wheel Assembly
(Removable)
Vacuum Cap
(Removable)
Base Plate w/ Integrated
Vacuum
Vacuum Quick Disconnect
121

11. Operation Positions
The drill stand can be used for drilling ceilings, floors and walls. Individual safety instructions
for each area of applications as described in the following chapters must be observed and
complied with.
The three main drilling directions (area of application) are:
Floor position: The feed direction is vertical and downward.
Wall position: The feed direction is horizontal.
Overhead position:The feed direction is vertical and upwards.
Floor Positions
A falling core can cause serious injury. The danger zone underneath the drilling area must be
sealed off and the core must be supported.
Wall Position
Before drilling into a wall, the operator must ensure that there are no obstructions at the exit
point and that there is no risk of injury.
Overhead Drilling
It is not permitted to secure the drill by means of the vacuum plate when carrying out
overhead drilling. Follow local codes for anchoring overhead. Overhead drilling may only be
carried out if a water collector and vacuum collection system is used. During overhead drilling,
only use impact anchors suitable for zones subject to tensile force.
Angle Drilling
When angle drilling, always work at low drilling pressure until the drill bit is completely
engaged.
12. Fastening the Drill Stand (Base Plate)
There are three options available for fastening the base plate;
Fastening with threaded rod and heavy-duty anchor or impact anchor;
Fastening by means of a threaded rod and locking nut with washer;
Fastening by means of a vacuum plate and vacuum pump.
Fastening by means of a ThreadedRod and Heavy-DutyAnchor or Impact Anchor
Fastening the drill stand base plate should be carried out without the drill motor installed.
To ensure that the device is securely fastened, only use heavy-duty anchors or impact anchors
approved by the building inspection authorities which may vary by country, providence, county
or city. When working overhead, only use anchors suitable for zones subject to tensile force.
For details of minimum tensile force, see, “Technical Specifications”.
122