Husqvarna 968999189/ ZTH6123KOLA User manual

Operators manual 968999185 / ZTH5225KAA
968999186 / ZTH6125KAA
968999189 / ZTH6123KOLA
968999224 / ZTH6127KOB
968999225 / ZTH7227KOB
Models:
Please read these instructions carefully and make
sure you understand them before using the machine.
MANUAL NO. 539109202 REV. IR (09/01/03)
For Serial No. 033600000 & Higher

2
©2003 Husqvarna. All rights reserved.
Beatrice, NE. Printed in U.S.A.

3
CONTENTS
INTRODUCTION .................................. 4-5
SYMBOLS & DECALS ......................... 6
SAFETY INSTRUCTIONS.................... 7
General use and safety rules...... 7-8
Driving on slopes........................ 9
Children safety............................ 10
Service safety............................. 10-12
Transportation ............................ 12
PRESENTATION................................... 13
SETUP AND ADJUSTMENTS.............. 14
Setup .......................................... 14
Cuttingheight ............................. 14
Mowerdeck leveling ................... 15
Throttle lever tension .................. 15
Reverse spring detent adj........... 15
Park brake adj............................. 16
Motioncontrol leveradj. .............. 16
OPERATING INSTRUCTIONS ............ 17
Starting andoperation................. 17
Controls...................................... 17-18
MAINTENANCE .................................... 19
Engineoil .................................... 19
Mowerblades ............................. 19
Safety interlock system .............. 19
Cutter housings .......................... 19
Hardware.................................... 20
Airfilter........................................ 20
Hydraulic system........................ 20
Deck belt .................................... 20
Pump belt ................................... 21
Lubrication.................................. 21
Tire pressure .............................. 21
Caster wheels ............................ 21
Fuelfilter..................................... 21
Winter storage............................ 21
TORQUE SPECIFICATIONS ............... 22
MAINTENANCE SCHEDULE ............... 23
TROUBLE SHOOTING........................ 24
WIRING DIAGRAMS ............................. 25-28

4
INTRODUCTION
Introduction
Congratulations
Thank you for purchasing a Husqvana ride-on mower. This machine is built for the greatest effi-
ciency and rapid mowing of large areas. Convenient controls and a hydrostatic transmission regu-
lated by steering levers also contribute to the machine’s performance.
This manual is a valuable document. Following the instructions (use, service, maintenance, etc.)
can considerably increase the life-span of your machine and even increase its resale value.
If you sell your machine, be sure to give the operator’s manual to the new owner.
The final chapter of this operator’s manual comprises a Service Journal. Ensure that service and
repair work is documented. A well kept service journal reduces service costs of the season-based
maintenance and affects the machine’s resale value. Take the operator’s manual along when the
machine is left at the service center for service.
General
In this operator’s manual, left and right, backward and forward are used in relation to the machine’s
normal driving direction.
Driving and Transport on Public Roads
Check applicable road traffic regulations before driving and transporting on public roads. If the
machine is transported, you should always use approved fastening equipment and ensure that the
machine is well anchored.
Operating
This machine is constructed only for mowing grass on lawns and other free and even ground with-
out obstacles such as stones, tree stubs, etc. The machine can also be used for other tasks when
equipped with special accessories provided by the manufacturer, for which the operating instruc-
tions are provided in conjunction with delivery.All other types of use are incorrect. The
manufacturer’s directions concerning operation, maintenance, and repairs must be carefully fol-
lowed.
The machine must only be operated, maintained, and repaired by persons that are familiar with the
machine’s special characteristics and who are well versed in the safety instructions.
Accident prevention regulations, other general safety regulations, occupational safety rules, and
traffic regulations must be followed without fail.
Unauthorized modifications to the design of the machine may absolve the manufacturer from liability
for any resulting personal injury or property damage.

5
INTRODUCTION
Good Service
Husqvarna’s products are sold all over the world and only in specialized retail stores with complete
service. This ensures that you as a customer receive only the best support and service. Before the
product is delivered, the machine has, for example, been inspected and adjusted by your retailer,
see the certificate in the Service Journal in this operator’s manual.
When you need spare parts or support in service questions, warranty issues, etc., please consult
the following professional:
This Operator’s Manual belongs to the
machine with manufacturing number: Engine Transmission
Manufacturing Number
The machine’s manufacturing number can be found on the printed decal affixed to the left side of the
frame under the seat.
•The machine’s type designation (I.D.).
•The manufacturer’s type number (Model).
•The machine’s serial number (Serial no.)
Please state the type designation and serial number when ordering spare parts.
The engine’s manufacturing number is stated on a decal. This is placed on the right side on the top
of the engine.
•The engine’s serial number (E/NO).
•The engine’s type designation (Code).
Please state these when ordering spare parts.
The hydraulic pump’s manufacturing number is stated on a barcode decal affixed to the left side of
the pump housing. The plate states:
•The pump’s type designation.
•The pump’s serial number.
The hydraulic motor’s manufacturing number is stated on a round metal plate. This is placed on the
gable inside the motor. The plate states:
•The hydraulic motor’s type designation and design version.
•The hydraulic motor’s serial number.

6
SYMBOLS AND DECALS
Symbols and Decals
These symbols are found on the machine and in the operator’s manual.
Study them carefully so that you know what they mean.
WARNING!
Xxxxxxx xxxx xxxxxxxx xxx x
Xxxxx xxxxxx xx.
xx xxxxxxxx xxxxx xxx xx.
Used in this publication to notify the reader of a risk of personal injury, particularly if the reader
should neglect to follow instructions given in the manual.
IMPORTANT INFORMATION
Xxxxxxx xxxx xxxxxxxx xxx xxx
xxxx xxxxxx xx.
Used in this publication to notify the reader of a risk of material damage, particularly if the reader
should neglect to follow instructions given in the manual. Used also when there is a potential for
misuse or misassembly.
R
N
Reverse Neutral Fast Slow Fuel
Ignition
Stop Run Start Warning
Danger
Caution
Parkingbrake
Donotstand here
Warning!Rotating
blades,keepawayfrom
thedischargedeck Do not touch rotating parts
Battery acid is corrosive,
explosive,and flammable
Useon a slope nogreater
than10°. No
passengers
Carefulgoing
forward,watch
forother people.
Carefulbacking
up,watchfor
otherpeople. Shut off engineandremove key before
performingany maintenace or repairwork.
Read
Operators
Manual.
Wholebody
exposureto
thrownobjects. Severingof fingers and toes.
Donot open
orremove
safety shields
whileengine
isrunning.
Keepasafe
distancefrom
themachine.

7
SAFETY INSTRUCTIONS
Safety Instructions
These instructions are for your safety. Read them carefully.
WARNING!
This symbol means that important safety instructions need to be emphasized. It
concerns your safety.
General Use
•Readall instructionsin thisoperator’smanual
and on the machine before starting it. Ensure
that you understand them and then abide by
them.
•Learn how to use the machine and its con-
trolssafely andlearn howto stopquickly.Also
learn to recognize the safety decals.
•Only allow the machine to be used by adults
who are familiar with its use.
•Make sure nobody else is in the vicinity of the
machine when you start the engine, engage
the drive, or run the machine.
•Makesureanimals andpeople maintainasafe
distance from the machine.
•Stop the machine if someone enters the work
area.
•Clearthe areaofobjects suchas stones,toys,
steel wire, etc. that may become caught in
the blades and thrown out.
•Bewareofthedischarge deckanddo notpoint
it at any one. Do not use the machine without
the discharge deck in place.
•Stop the engine and prevent it from starting
before you clean the discharge deck.
•Remember that the operator is responsible
for dangers or accidents.
•Never take passengers. The machine is only
intended for use by one person.
•Alwayslook downand behindbefore anddur-
ing reversing maneuvers. Keep a look out for
both large and small obstacles.
•Slow down before turning.
•Shut down the blades when not mowing.
8011-512
Read the operator’s manual before starting the machine.
8011-513
Clear the area of objects before mowing.
8011-520
Never take passengers.

8
SAFETY INSTRUCTIONS
•Becarefulwhen roundingfixed objects,so that
the blades do not hit them. Never drive over
foreign objects.
•Only use the machine in daylight or in other
well-lit conditions. Keep the machine a safe
distance from holes or other irregularities in
the ground. Pay attention to other possible
risks.
•Never use the machine if you are tired, if you
have consumed alcohol, or if you are taking
other drugs or medication that can affect your
vision, judgement, or coordination.
•Beware of traffic when working near or cross-
ing a road.
•Never leave the machine unsupervised with
the engine running. Always shut down the
blades, pull back the parking brake, stop the
engine, and remove the ignition key before
leaving the machine.
•Never allow children or other persons not
trained in the use of the machine to use or
service it. Local laws may regulate the age of
the user.
Engine exhaust and certain vehicle
components contain or emit chemi-
cals considered to cause cancer,
birth defects, or other reproductive
system damage. The engine ex-
haust contains carbon monoxide,
which is colorless, poisonous gas.
Do not use the machine in en-
closed spaces.
WARNING!
WARNING!
When using the machine, approved personal protective equipment shall be used.
Personal protective equipment cannot eliminate the risk of injury but it will reduce
thedegree ofinjury ifan accident doeshappen.Ask your retailer for helpin choosing
the right equipment.
•Make sure that you have first aid equipment
close at hand when using the machine.
•Neverusethe machinewhenbarefoot.Always
wearprotectiveshoes orboots, preferablywith
steel toecaps.
•Always wear approved protective glasses or
a full visor when assembling or driving.
•Neverwear looseclothing thatcan getcaught
in moving parts.
8011-292
Personal protective equipment.
8011-518
Keep children away from the work area.

9
6003-004
Mow up and down, not side-to-side.
Driving on Slopes SAFETY INSTRUCTIONS
Driving on slopes is one of the operations where
the risk is greatest that the driver will lose control
or the machine will tip over, which can result in
serious injury or death. All slopes require extra
caution. If you cannot reverse up a slope or if feel
unsure, do not mow the slope.
Do as follows:
•Remove obstacles such as stones, tree
branches, etc.
•Mow up and down, not side-to-side.
•Never drive the rider on terrain that slopes
more than 10°.
•Avoid starting or stopping on a slope, If the
tires begin to slip, shut down the blades and
drive slowly down the slope.
•Always drive evenly and slowly on slopes.
•Make no sudden changes in speed or direc-
tion.
•Avoid unnecessary turns on slopes, and if it
proves necessary, turn slowly and gradually
downward, if possible.
•Watch out for and avoid driving over furrows,
holes, and bumps. On uneven terrain, the
machine can tip more easily. Long grass can
hide obstacles.
•Drive slowly. Use small movements of the
steering controls.
•Be extra cautious with any additional equip-
ment, which can alter the machine’s stability.
•Do not mow near verges, ditches, or banks.
The machine can suddenly spin around if a
wheel goes over the edge of a drop or ditch,
or if an edge gives way.
•Do not mow wet grass. It is slippery, and the
tires can lose their grip, so that the machine
slides.
•Try not to stabilize the machine by putting a
foot on the ground.
•Whencleaningthe chassis,the machine may
never be driven near verges or ditches.
8011-519
Be extra cautious when driving on slopes.

10
SAFETY INSTRUCTIONS
Children:
•Serious accidents may occur if you fail to be
on guard for children in the vicinity of the ma-
chine. Children are often attracted to the ma-
chine and mowing work. Never assume that
childrenwill stayputwhere youlast sawthem.
•Keepchildrenaway fromthemowingareaand
under close supervision by another adult.
•Keep an eye out and shut off the machine if
children enter the work area.
•Beforeand duringa reversingmaneuver,look
backward and downward for small children.
•Never allow a child to ride with you. They can
fall off and injure themselves seriously or pre-
vent risk-free maneuvering of the machine.
•Never allow children to operate the machine.
•Beparticularly cautiousnearcorners,bushes,
trees, or other objects that block your view.
WARNING!
The engine must not be started when the driver’s floor plate or any protective
plate for the mower deck’s drive belt is removed.
•Stop theengine. Preventtheenginefrom start-
ing by removing the ignition key before mak-
ing any adjustments or performing mainte-
nance.
•Never fill the fuel tank indoors.
•Fuel and fuel fumes are poisonous and ex-
tremely flammable. Be especially cautious
when handling fuel, as carelessness can re-
sult in personal injury or fire.
•Only store fuel in containers approved for the
purpose.
•Never remove the fuel tank cap and never fill
the fuel tank while the engine is running.
Maintenance:
8011-517
Never allow children to operate the machine.
8011-516
Never fill the fuel tank indoors.