Hydra-Cell P300 Owner's manual

TM
Installation, Operation & Maintenance
P300-991-2400C
P300 Metering Pump
W0000B
1204 Chestnut Avenue, Minneapolis, MN 55403
Tel: [phone] Fax: [phone]
Toll-free fax [US only]: [phone]
www.hydra-cell.com/metering
email: [e-mail]

2P300-991-2400C
Diaphragms per Liquid End 3 (non Kel-Cell pistons)
Flow Control Electronic variable speed drive
Steady State Accuracy ±1%
Linearity ±3%
Repeatability ±3%
Maximum Pressure
Metallic Head: 2500 psi (173 bar)
Maximum Inlet Pressure 500 psi (35 bar)
Fluid Operating Temperatures*
Metallic Head: 250°F (121°C)
* Consult factory for correct component selection for
 temperaturesfrom160˚F(71˚C)to250˚F(121˚C).
Inlet Port 1/2 inch NPT or BSPT
Discharge Port 1/2 inch NPT or BSPT
Maximum Solids 500 microns
Shaft Rotation Bi-directional
Materials Used See Replacement Parts Kits Section
 forindividualpumpmaterials.
Oil Capacity 1.1USquart(1.05liters)
Weight MetallicHead: 54.5lbs(24.7kg)
P300 Contents
Page
Specications..........................................................................2
Dimensions.............................................................................4
Installation...............................................................................5
Calibration...............................................................................7
Maintenance............................................................................7
Fluid End
Service..................................................................................8
Parts List ............................................................................10
Hydraulic End Parts List........................................................11
Reducer Parts List.................................................................12
Troubleshooting.....................................................................14
Replacement Parts Kits........................................................15
Warranty................................................................................16
Component Identication
W0000B
Oil Fill Cap
ID Plate
Outlet
Reducer
Inlet
Pump Assembly
Fluid End
Pump Assembly
Hydraulic End
P300 SpecicationsP300 Operation
Hydra-Cell Metering Solutions Pumps are hydraulically-
actuated, hydraulically-balanced diaphragm metering pumps
that exceed API 675 performance standards of ±1% steady state
accuracy,±3%linearityand±3%repeatability.
Due to their multiple diaphragm design, the P Series
meteringpumps,withtheexceptionoftheP100,providevirtually
“pulse-free”linearow.Unlikeconventionalsinglediaphragm
meteringpumps,thislinearowreducestheneedforpulsation
dampeners and increases the reliability, performance, and
safetyofthemeteringpumpsystem.
Pump operation and plunger activation are accomplished
throughacrankshaft(P100,P200andP300)orwobbleplate
(P400,P500andP600).Horizontaldiskcheckvalvesallowfor
the pumping of particulates that ordinarily collect on vertical
ball check valves common to conventional metering pumps.
P Series pumps utilize speed to adjust ow rate through a
motorandvariable-frequencydrive(VFD),eliminatingtheneed
formechanicaladjustment.

3P300-991-2400C
P300 Specications (Cont’d)
Performance Maximum Flow at Designated Pressure - Imperial
Performance Maximum Flow at Designated Pressure - Metric
()RequiredMotorhp
Metallic Pump Heads (gph) Pump
rpm
Gear
Ratio
Motor
rpm
100 psi 500 psi 1500 psi 2500 psi
3.221(¼) 3.183(¼) 3.014(½) 2.741(½) 30 60:1
1800
3.895(¼) 3.849(¼) 3.655(½) 3.350(½) 36 50:1
4.939(¼) 4.882(¼) 4.607(½) 4.272(½) 45 40:1
6.639(¼) 6.548(¼) 6.194(½) 5.786(½) 60 30:1
7.999(¼) 7.881(¼) 7.463(½) 6.998(½) 72 25:1
10.04(¼) 9.880(¼) 9.368(½) 8.815(¾) 90 20:1
13.44(¼) 13.21(¼) 12.54(½) 11.84(¾) 120 15:1
20.24(¼) 19.88(¼) 18.89(¾) 17.90(1) 180 10:1
27.03(¼) 26.54(½) 25.24(¾) 23.96(1½) 240 7.5:1
40.63(¼) 39.87(½) 37.93(1) 36.08(1½) 360 5:1
54.23(¼) 53.20(¾) 50.63(1½) 48.19(1½) 480 7.5:1 3600
81.42(½) 79.85(1) 76.02(2) 72.43(3) 720 5:1
()RequiredMotorkW
Metallic Pump Heads (lph) Pump
rpm
Gear
Ratio
Motor
rpm
7 bar 34 bar 103 bar 172 bar
10.16(0.18) 10.04(0.18) 9.51(0.25) 8.648(0.55) 25 60:1
1500
12.29(0.18) 12.14(0.18) 11.53(0.25) 10.57(0.55) 30 50:1
15.58(0.18) 15.40(0.18) 14.53(0.37) 13.47(0.55) 37.5 40:1
20.94(0.18) 20.66(0.18) 19.54(0.37) 18.25(0.55) 50 30:1
25.23(0.18) 24.86(0.18) 23.54(0.37) 22.07(0.75) 60 25:1
31.66(0.18) 31.17(0.18) 29.55(0.37) 27.81(0.75) 75 20:1
42.39(0.18) 41.68(0.25) 39.56(0.55) 37.36(0.75) 100 15:1
63.83(0.18) 62.70(0.25) 59.59(0.55) 56.47(0.75) 150 10:1
85.28(0.18) 83.72(0.25) 79.61(0.55) 75.58(1.1) 200 7.5:1
128.2(0.18) 125.8(0.37) 119.7(0.75) 113.8(1.5) 300 5:1
171.1(0.55) 167.8(0.75) 159.7(1.1) 152.0(1.5) 400 7.5:1 3000
256.8(0.55) 251.9(0.75) 239.8(1.5) 228.5(1.5) 600 5:1

4P300-991-2400C
P300 Dimensions
P300 Models with Metallic Pumping Head
W0003A
1/2" NPT or
1/2" BSPT
1.37
(34.8)
4.47
(113.6)
5.81
(147.7)
8.63
(219.2)
9.63
(244.6)
14.50
(368.3)
12.50
(317.5)
Ø0.406
(10.3) 4X
G
D
C
E
A
B
H
1/2" NPT or
1/2" BSPT
F
9.46
(240.2)
11.95
(303.4)
Dimensions in Inches (Millimeters)
Input
Frame
Size
A B C D E F
G
(Square
Key)
H
NEMA 56C 15.79
(401.2)
14.70
(373.3)
Ø6.54
(Ø 166)
Ø4.50
(Ø114.3)
Ø0.62
(Ø15.7)
9.35
(237.4)
0.187
(4.75)
12.25
(311)
NEMA
143/145TC
15.79
(401.2)
14.70
(373.3)
Ø6.54
(Ø 166)
Ø4.50
(Ø114.3)
Ø0.62
(Ø15.7)
9.82
(249.4)
0.187
(4.75)
12.25
(311)
IEC 63 B5 15.28
(38 8.1)
14.19
(360.4)
Ø5.51
(Ø 140)
Ø3.74
(Ø95)
Ø0.43
(Ø 11)
9.17
(232.9)
0.157
(4)
11.73
(29 8.1)
IEC 71 B5 15.67
(398)
14.58
(370.3)
Ø6.30
(Ø 160)
Ø4.33
(Ø 110)
Ø0.55
(Ø 14)
9.17
(232.9)
0.196
(5)
12.13
(30 8.1)
IEC 80 B5 16.46
(418.1)
15.37
(390.4)
Ø7.87
(Ø 200)
Ø5.12
(Ø 130)
Ø0.75
(Ø19)
9.17
(232.9)
0.236
(6)
12.91
(32 7.9)

5P300-991-2400C
P300 Installation
Location
Locatethepumpasclosetothesupplysourceaspossible.
Installthepumpsysteminalightedcleanspacewhereitwillbe
easytoinspectandmaintain.
Motor and Controller
The P Series pump shaft can rotate in either direction,
thereforedirectionofmotorshaftrotationisnotcritical.
Flow rateisdeterminedbymotorspeed,whichiscontrolled
using aninverter duty constanttorque motorandVFD.Flow
ratefunctionscanalsobeeasilycontrolledusingtheHydra-Cell
ControlFreakandappropriatemotor.
Accessories
Consult installation drawing below for typical metering uid
system components. Contact Wanner Engineering or the
distributorinyourareaformoredetails.
Important Precautions
Adequate Fluid Supply. To avoid cavitation and
prematurepumpfailure,besurethatthepumpwillhave
anadequateuidsupplyandthattheinletlinewillnotbe
obstructed.SeeInlet Piping.
Positive Displacement. This is a positive-displacement
pump.Toavoidseveresystemdamageifthedischargeline
everbecomesblocked,installareliefvalvedownstream
fromthepump.SeeDischarge Piping.
Safety Guards.Followallcodesandregulationsregarding
installationandoperationofthepumpingsystem.
Shut-O󰀨 Valves.Never install shut-o󰀨valves between
thepumpandreliefvalve,orintheregulatorbypassline.
ConsulttheFactoryforthefollowingsituations:
• Extreme temperature applications (above 160°F or
below40°F)
• Pressurefeedingofpumps
• Viscousorabrasiveuidapplications
• Chemical compatibility problems
• Hot ambient temperatures (above 110°F)
W0323A
(To process)
Pulsation
Dampener
(Optional)
Relief
Valve
Flanges & Manifolds
Ball Valve
Y-Strainer
Isolating
Valve
Calibration
Cylinder
Pressure
Gauge
Back Pressure
Valve
P-Series
Metering Pump
Typical Metering Installation
Controllers
& Motors

6P300-991-2400C
P300 Installation (Cont’d)
Inlet Piping
Provide for permanent or temporary installation of a compound
pressure gauge to monitor the inlet pressure. To maintain
maximumow,thepumpinletshouldbeunderoodedsuction
conditionsatalltimes.Do not supply more than one pump
from the same inlet line.
Supply Tank
Useasupplytankthatislargeenoughtoprovidetimeforany
trappedairintheuidtoescape.Thetanksizeshouldbeat
leasttwicethemaximumpumpowrate.
Installaseparateinletlinefromthesupplytanktoeachpump.
Placeacoveroverthesupplytank,topreventforeignobjects
fromfallingintoit.
Hose Sizing and Routing
Tominimizeaccelerationheadand frictionallosses,sizethe
suctionlineatleastonesizelargerthanthepumpinlet,and
keepthesuctionlineasshortanddirectaspossible.
Recommendations:
• Keepinletlineslessthan3ft.(1m)long
• Useatleast5/8”(16mm)I.D.inlethose
• Minimizettings(elbows,valves,tees,etc.)
Supportthepumpandpipingindependently.
Inlet Piping (Pressure Feed)
Provide for permanent or temporary installation of a pressure
gaugetomonitortheinletpressure.Pressureatthepumpinlet
shouldnotexceed250psi(17.3bar).Forhigherpressuresinstall
apressurereducingvalve.Do not supply more than one pump
from the same inlet line.
Note: System back pressure must exceed the pump inlet
pressure by at least 15 psi (1 bar) in order to prevent ow
thru.
Discharge Piping
Hose and Routing
Usetheshortest,most-directrouteforthedischargeline.
Selectpipeorhosewithaworking pressure ratingofatleast
1.5timesthemaximumsystempressure.Example:Selecta
1500psi(103bar)W.P.ratedhoseforasystemtobeoperated
at1000psi(69bar)gaugepressure.
Supportthepumpandpipingindependently.
Pressure Regulation
Install a pressure relief valve in the discharge line. Bypass
pressuremustnotexceedthepressurelimitofthepump.
Sizethevalvesothat,whenfullyopen,itwillbelargeenough
torelievethefullcapacityofthepumpwithoutoverpressurizing
thesystem.
Locate the valve as close to the pump as possible and ahead
ofanyothervalves.
Adjustthepressurereliefvalvetonomorethan10%overthe
maximumworkingpressureofthesystem.Donotexceedthe
manufacturer’spressureratingforthepumporvalve.
Routethebypasslinetothesupplytank.
Caution: Never install shuto󰀨 valves in the bypass line or
between the pump and pressure regulator or relief valve.
Provide for permanent or temporary installation of a pressure
gaugetomonitorthedischargepressureatthepump.
Minimum Discharge Pressure
To ensure proper capacity control, a minimum discharge
pressureof50psi(3.5bar)isrecommended.
Safety Precautions
General remarks
These safety / installation instructions contain fundamental
informationandprecautionarynotesandmustbekeptavailable
toallassociatedwiththeoperationofthepump.Pleaseread
themthoroughlypriortoinstallation,electricalconnectionand
commissioningoftheunit.Itisimperativethatallotheroperating
instructionsrelatingtothecomponentsofindividualunitsare
followed.
These safety / installation instructions do not take local
regulationsintoaccount.Theoperatormustensurethatsuch
regulationsareobservedbyall,includingthepersonnelcarrying
outtheinstallation.
Each pump mustbelabeled bythe end usertowarnofany
hazardsthatthesystemprocessmayproduce;e.g.corrosive
chemicalsorhotprocessetc.
All personnel involved in the operation, maintenance, inspection
andinstallationofthepumpmustbefullyqualiedtocarryout
the work. The personnel’s responsibilities, competence and
supervisionmustbeclearlydenedbytheoperator.Totheextent
thatifthepersonnelinquestionisnotalreadyinpossession
oftherequisiteknowhow,appropriatetrainingandinstruction
mustbeprovided.Inaddition,theoperatorisresponsiblefor
ensuringthatthecontentsoftheoperatinginstructionsarefully
understoodbyalltheresponsiblepersonnel.
WheninstallingaHydra-Cellpumpinconjunctionwithamotor
ormotorandfrequencycontrollertherelevantmanualsmust
bereferredtoforelectromagneticcompatibility.Theinstallation
shouldconformtoEN61800andEN60204asapplicable.
All safety instructions in this manual and all relevant local health
andsafetyregulationsmustbefollowed.
Attention must be paid to the weight of the pump before
attemptingtolifteithermanuallyorselectingappropriatelifting
equipment.

7P300-991-2400C
Initial Start-Up Procedure
Before you start the pump, be sure that:
1. Allshut-o󰀨valvesareopen,andpumphasadequatesupply
ofuid.
2. Allconnectionsaretight.
3. The oil level is 1/4 inch (6 mm) above the cast surface in the
upperoilreservoir.
4. Openprimingvalveonsystembackpressurevalvesopump
starts under minimum pressure. See Typical Metering
Installationdrawing.
Turnonpowertopumpmotorand:
1. Checkinletpressureorvacuum.Tomaintainmaximumow,
pumpinletshouldbeunderoodedsuctionconditionsatall
times.Inletpressuremustnotexceed250psi(17.3bar).
2. Observeanyerraticnoiseorow.
3. Jogpumponando󰀨untiluidcomingfromprimingvalve
isair-free.
4. Closeprimingvalve.
5. Performpumpcalibration.SeeCalibrationProcedure.
Note: The numbers in parentheses are Reference Numbers
located in the Parts List exploded views of this manual.
Periodically
CAUTION: Do not turn the drive shaft while the oil reservoir
is empty.
CAUTION: Do not leave contaminated oil in the pump
housing or leave the housing empty. Remove contaminated
oil as soon as discovered and replace with clean oil.
1. Checkinletpressureperiodicallywithgauge.
2. Changeoilaccordingtohoursguidelinesintable.
3. Changeoilasfollows:
a.Removebrasscap(60),andallowoiland 
contaminantstodraincompletely.Catchoil 
anddisposeofproperly.
b.UsesuitableHydra-Oilfortheapplicationandpump
components.
P300 Maintenance
Pump Operation Hours Between Oil Changes at
Various Process Fluid Temperatures
<90°F <139°F <180°F
Pressure (32°C) (60°C) (82°C)
<1500 psi (104 bar) 6,000 4,000 2,000
<2500 psi (173 bar) 3,000 2,000 1,500
Note: Minimum oil viscosity for proper hydraulic end
lubrication is 16-20 cST (80-100 SSU). P- Series replacement
parts kits (complete kits and diaphragm kits) include
suitable oil for each P Series pump conguration.
CAUTION: If you are losing oil but don’t see any external
leakage, or if the oil becomes discolored and contaminated,
the diaphragm (17) may be damaged. Refer to the Fluid End
Service and Troubleshooting Sections. Do not operate the
pump with a damaged diaphragm.
Calibration
Note: Each metering pump or pump system must be calibrated
to determine the pump speed required for the desired ow rate.
Accurate calibration dependsonpumpdischargepressureand
systemconditions.Whencalibratingthepumporsystem,itis
usefultoplotcapacitycurvesforfuturereference.Observeon
thecurve,thatpumpcapacitydecreasesslightlyasdischarge
pressureincreases.
In order to achieve the best possible results, perform calibration
underactualprocessconditions.Followthesesteps:
1. Run pump for 20 minutes at actual process conditions.  If
processsystemcannotbeused,circulatebacktosupplytank
throughpressurereliefvalve(seeTypicalMeteringInstallation
drawing).Ifrequiredsystempressureislessthan50psi(3.5
bar)backpressurevalvemustbeinstalledandsettoproduce
minimumof50psi(3.5bar)pressureatpumphead.
2. Determine maximum pump speed required for all system
conditionsthatneedtobesatised.Measurepumpdelivery
atthismaximumspeedusingsystemcalibrationcylinder,ow
meter,orsimilarcontainer.Thisisthe“ratedcapacity”forpump.
3. Measurepumpdeliveryat100%,75%,50%,25%,and10%of
maximumspeedjustdetermined.Letpumprunfor5minutes
ateachspeedsettingbeforetakingcapacitymeasurement.
P300 Installation (Cont’d)

8P300-991-2400C
P300 Fluid End Service (Cont’d)
Note: The reference numbers in parentheses are shown
in the Fluid End Parts List.
Thissectionexplainshowtodisassembleandinspectalleasily-
serviceablepartsofthepumpuidend.
Caution: Disassembly of the hydraulic end of the pump
should be performed only by a qualied technician. For
assistance, contact Wanner Engineering (612-332-5681) or
the distributor in your area.
1. Remove Manifold (3) and
Valve Plate (12)
 a.Removeeightcapscrews(1)aroundmanifold(3). Use
8-mmhexAllenwrench.
 b. Removemanifold(3).
 c. Inspectmanifold(3forwarpingorweararoundinletand
outletports.Ifwearisexcessive,replacemanifold.
  Tocheckifmanifoldiswarped,removeO-rings(4)and
placeastraightedgeacrossit.Ifwarpedreplace.
 d.Removetwosocket-headcapscrews(14)thatholdvalve
plate(12)topumphousing(78).Usea5-mmhexAllen
wrench.
 e. Inspectthevalveplateasinstepc.Replaceifnecessary.
W0006A
Inlet Valves
Outlet Valves
Installing Inlet and Outlet Valves
0.82
(20.83)
0.92
(23.37)
Inches
(mm)
2. Inspect Valves (5-11)
The three inlet and three outlet valve assemblies are identical
andfaceoppositedirections.Inspecteachvalveasfollows:
 a.Checkspringretainer(10),andreplaceifworn.
 b. Checkvalvespring(8).Ifshorterthannewspring,replace
(donotstretcholdspring).
 c. Checkvalve(7).Ifwornexcessively,replace.
 d.Removevalveseat(6) and O-ring (5).Aseatpulleris
includedintheWannerToolKit.
Inspectvalveseatforwear,andreplaceifnecessary.A
newO-ring(5)shouldbeinstalled.
 e.Reinstallinletandoutletvalveassemblies:
  •Cleanvalveportsandshoulderswithemerycloth,and
lubricatewithlubricatinggelorpetroleumjelly.
  •InstallO-ring(5)onthevalveseat(6).
• Inlet Valves (3lowervalvesintheillustrationbelow).
Insert spring retainer (10) into valve plate (12), insert
spring(8),valve(7),andvalveseat(6).
• Outlet Valves (3 upper valves in the illustration).
I n s e r t  v a l v e  s e a t  ( 6 ) ,  v a l v e  ( 7 ) ,  s p r i n g  ( 8 ) ,  a n d  s p r i n g 
retainer(10).

9P300-991-2400C
3. Inspect and Replace
Diaphragms (17)
 a.Liftdiaphragm(17) byoneedge,andturnpumpshaft
(use the shaft rotator from the Wanner Tool Kit)
untildiaphragmmovesupto“topdeadcenter”.Thiswill
expose machined cross-holes in plunger shaft behind
diaphragm.
 b. Inser ttheplungerholdertoolthroughoneofthemachined
cross-holes,toholdthediaphragm(17)up.(Don’tremove
tooluntilnewdiaphragmisinstalledinstepfbelow.)
 c. Unscrewthediaphragm.Usea5/16 -in.(8 -mm)open- end
wrench,andturncounterclockwise.
 d.Inspect diaphragm carefully. A damaged diaphragm
generallyindicatesapumpingsystemproblem.Replacing
diaphragmonly,willnotsolvethelargerproblem.Inspect
diaphragmforthefollowing:
• Small puncture.Usuallycausedbysharpforeignobject
inuid.
• Diaphragm pulled away from metal insert. Usually
causedbyexcessiveinletvacuum,orbyoverpressurization
ofpumpinlet.
• Outer diaphragm bead extruded.Usuallycausedby
overpressurizationofpump.
• Diaphragm becoming stiff and losing flexibility.
Usuallycausedbypumpinguidthatisincompatiblewith
diaphragmmaterial.
• Cut diaphragm convolute. Usually caused by
excessiveinletvacuum.
CAUTION: If a diaphragm has ruptured and foreign
material or water has entered the oil reservoir, do
not operate the pump. Check all diaphragms, then
ush the reservoir completely (as outlined below)
and rell it with fresh oil. Never let the pump stand
with foreign material or water in the reservoir, or with
the reservoir empty.
 e.Cleanawayanyspilledoil.
 f. Installdiaphragm(17)andtightento10in-lbs(113N-cm).
 g.Repeat above inspection procedure with other two
diaphragms(17).Replaceifnecessary.
4. Flush Contaminant from
Hydraulic End
(only if a diaphragm has ruptured)
 a.Remove the brass cap (60) and allow all oil and
contaminatetodrainout.
 b. Fillreservoirwithcompatiblesolvent.Manuallyturnpump
shafttocirculatecompatiblesolventanddrain.Usethe
shaftrotatorprovidedinWannerToolKit(PartNo.A03-
175-1106).Disposeofcontaminateduidproperly.
CAUTION: If you have an EPDM diaphragm, or if food
grade oil is in the reservoir, do not use kerosene or
solvents. Instead, ush with the same lubricant that
is in the reservoir.
 c. Repeatstepbushingprocedure.
 d.Fillreservoirwithfreshoilandmanuallyturnpumpshaft
tocirculateoil.Drainoil.
Note: P Series replacement parts kits (complete kits
and diaphragm kits) include the correct oil for each
specic P Series pump conguration.
 e.Rellreservoirwithfreshoil.Ifoilappearsmilky,thereis
stillcontaminantinreservoir.Repeatstepscandduntil
oilappearsclean.
5. Prime Hydraulic Cells
 a.Ifnecessary,withpumphorizontal,llreservoirwiththe
correctHydraoilforapplication.
Note: P Series replacement parts kits (complete kits
and diaphragm kits) include the correct oil for each
specic P Series pump conguration.
 b.Airbehindthediaphragmmustbeforcedoutbyturning
shaftandpumpingpiston.Anyairinthehydraulicend
willcausethepumptohavelossinowandre-priming
willbenecessary.
 c. Turnshaf tuntilbubble-freeowofoilcomesfrombehind
diaphragm. Use the shaft rotator provided in Wanner
Tool Kit (Part No. A03-175-1106). Make sure oil level
inreservoirdoesn’tgettolow.Addoilasnecessary.If
oilgetstoolow,airwillbedrawnintohydraulicsideof
piston.
 d.Whenoilisbubble-free,refreshoilreservoir.
 c. Wipe excess oil from the diaphragm plate (18) and
diaphragms(17).
6. Reinstall Valve Plate (12) and
Manifold (3)
 a.Reinstallvalveplate(12),withvalveassembliesinstalled
as outlined above, onto diaphragm plate (18) and
alignmentpins(29).
  Tighten two socket-head capscrews (14) evenly and
snugly to compress outer diaphragm beads and hold
valveplate(12)inplace.
 b. ReinstallO-rings(4)onfrontsideofthevalveplate(12).
Use petroleum jelly or lubricating gel to hold them in
place.
 c. Reinstallmanifold(3)ontovalveplate(12).
 d. Insertallcapscrews(1),withwashers(2),aroundedgeof
themanifold,andalternatelytightenoppositeboltsuntil
allaresecure.Torqueto50ft-lbs(70N-m).
 e.Recheckallboltsfortightnessandpropertorque.
P300 Fluid End Service (Cont’d)

10 P300-991-2400C
W0005
P300 Fluid End Parts List
W0010
Bolt Torque Specications
Ref.No. AssemblyTorque
1 50 ft-lbs 70 N-m
17 10 in-lbs 110 N-cm
W0009
1 G10-024-2012 Screw,Cap,soc-hd,SST...................8
2 100-037 Washer, Flat, hardened, SST..............8
3 D03-004-1010 Manifold, Brass, NPT..........................1
D03-004-1034 Manifold, 304 SST, NPT.....................1
D03-004-1036 Manifold, 316 SST, NPT......................1
D03-004-1047 Manifold, Hastelloy C, NPT.................1
G03-004-1040 Manifold, Brass, BSPT........................1
G03-004-1034 Manifold, 304 SST, BSPT...................1
G03-004-1036 Manifold, 316 SST, BSPT....................1
G03-004-1047 Manifold, Hastelloy C, BSPT...............1
4 D03-073-2140 O-ring,Manifold,Buna-N....................2
 D03-073-2141 O-ring,Manifold,FKM.........................2
 D03-073-2143 O-ring,Manifold,EPDM......................2
 D03-073-2148 O-ring,Manifold,PTFE.......................2
5 D25-046-2110 O-ring,Valveseat,Buna-N.................6
 D25-046-2111 O-ring,Valveseat,FKM......................6
 D03-035-2113 O-ring,Valveseat,EPDM...................6
 D03-035-2118 O-ring,Valveseat,PTFE....................6
6 D15-020-2011 ValveSeat,Nitronic50........................6
 D15-020-1016 Valve,TungstenCarbide.....................6
 D15-020-2017 ValveSeat,HastelloyC.......................6
7 D03-021-1011 Valve,Nitronic50................................6
 D03-021-1016 Valve,TungstenCarbide.....................6
 D03-021-1017 Valve,HastelloyC...............................6
8 D03-022-3113 ValveSpring,HastelloyC....................6
 D03-022-3114 ValveSpring,Elgiloy...........................6
10 D03-023-1017 Retainer,Valvespring,HastelloyC.....6
12 D03-003-1030 ValvePlate,Brass...............................1
 D03-003-1034 ValvePlate,304SST..........................1
 D03-003-1036 ValvePlate,316SST...........................1
 D03-003-1047 ValvePlate,HastelloyC......................1
14 G10-088-2010 Screw,Cap,soc-hd............................2
16 G03-088-2010 Screw,Cap,soc-hd.............................2
17 D03-018-1240 Diaphragm,Buna-N............................3
 D03-018-1245 Diaphragm,FKM.................................3
 K03-018-1243 Diaphragm,EPDM..............................3
 K03-018-1248 Diaphragm,PTFE...............................3
18 D03-002-1012 DiaphragmPlate,Steel.......................1
19 D03-075-2110 O-ring,Diaphragmplate,Buna-N.......3
20 D03-014-1004 Piston..................................................3
21 D10-015-3010 Ball......................................................3
22 D03-043-1000 ValveCylinder.....................................3
23 D03-034-2110 O-ring,Valvecylinder,Buna-N...........3
24 D03-044-1000 ValvePlunger......................................3
25 D03-045-3110 Spring,Sleevevalve............................3
26 D03-049-1000 Washer................................................3
27 D03-048-2210 SnapRing............................................3
28 D03-014-1210 Piston Assembly (1).............................3
29 D03-026-2210 Pin.......................................................2
Ref Quantity/
No. Part Number Description Pump
Ref Quantity/
No. Part Number Description Pump
(1)PistonAssemblyincludes:items20through27.

11 P300-991-2400C
78
63
69
71
70
68
84
79
83
82
*
*
*
**
*
*
Note: * Item 78 includes:
69, 71, 79, 82, 83, and 84.
W0007A
Piston Assembly
(See Fluid End
for detail)
P300 Hydraulic End Parts Lists
50 G03-086-2010 Bolt,Hexange...................................4
51 D25-047-2110 O-ring,Backcoverscrews,Buna-N...4
52 D03-131-1000 BackCover..........................................1
53 D03-037-2110 O-ring,Backcover,Buna-N................1
54 D03-031-2110 Seal, Buna-N.......................................1
55 D03-011-2910 BackBearing.......................................1
56 D10-085-2210 Key, Shaft............................................1
57 D03-009-1040 (X)CrankShaft,Shaft-driven,
  7/8”O.D...............................................1
58 D03-133-1000 Pin.......................................................3
59 D03-132-1004 ConnectingRod,Aluminum-bronze....3
60 D10-078-2210 Cap, Brass, 1/8” NPT..........................1
61 D10-077-2210 Pipe, Brass, 1/8” NPT.........................1
62 D10-076-2210 Elbow,Brass,1/8”NPT.......................1
63 D03-039-1030 CapwithO-ring,Oilll........................1
Ref Quantity/
No. Part Number Description Pump
68 D03-010-2910 FrontBearing.......................................1
69 D03-087-2010 Screw,Cap,hex-hd(partof78).........4
70 D40-074-2110 O-ring,Frontcover,Buna-N................1
71 D03-130-1000 Front Cover (part of 78).......................1
78 G03-001-1033 PumpHousingAssy..........................1
79 D10-040-2420 Nameplate(partof78)........................1
82 G25-106-2318 Gasket,Cover(partof78)...................1
83 H25-105-1018 Cover,Housing(partof78).................1
84 G25-090-2010 Screw,Cap,hex-hd(partof78)..........6
Ref Quantity/
No. Part Number Description Pump
Hydraulic End Service
CAUTION: Disassembly of the hydraulic end of the pump
should be performed only by a qualied technician. For
assistance, contact Wanner Engineering (612-332-5681) or
the distributor in your area.

12 P300-991-2400C
6**
W0008B
17
1*
5
7
20
18 9
15
6**
6**
9
10
1*
1*
12
13
15
16
Notes: * Item consists of Pump Assembly and
mounting hardware.
1*
** Item consists of one Input Flange Kit
and attaching parts.
6**
18 2
4
11
3
16
19
15
14
15
14
6**
8
P300 Reducer Parts List (Cont’d)

13 P300-991-2400C
1 P3-M-PUMP P300PumpAssembly,BSPT..............
 P3-N-PUMP P300PumpAssembly,NPT.................
2 D10-085-2210 Key,0.187squarex1.0.......................1
3 112-581 Shaft, P300/P400................................1
4 D25-085-2210 Key,1/4”squarex1.40........................1
5 112-414 Reducer, 60:1 ratio .............................1
112-415 Reducer, 50:1 ratio .............................1
112-416 Reducer, 40:1 ratio .............................1
112-417 Reducer, 30:1 ratio .............................1
112-418 Reducer, 25:1 ratio .............................1
 112-419 Reducer,20:1ratio.............................1
112-420 Reducer, 15:1 ratio .............................1
112-421 Reducer, 10:1 ratio .............................1
 112-422 Reducer,7.5:1ratio............................1
112-423 Reducer, 5:1 ratio ...............................1
6 112-555 InputFlangeKit,NEMA56C...............1
 112-556 InputFlangeKit,NEMA143/145TC...1
 112-558 InputFlangeKit,IEC63B5.................1
 112-559 InputFlangeKit,IEC71B5.................1
 112-560 InputFlangeKit,IEC80B5.................1
 112-563 InputFlangeKit,IEC90B5................1
7 D03-100-1012 Adapter, P300.....................................1
8 D03-101-2017 Screw,5/16-18x1.5,HHCS,SST......4
9 100-938 Locknut................................................7
10 112-030 Washer,Flat,wide,typeA,5/16”.......4
Ref Quantity/
No. Part Number Description Pump
Ref Quantity/
No. Part Number Description Pump
P300 Reducer Parts List
11 D03-026-2211 DowelPin............................................2
12 101-749 Screw,3/8-16x1.5,FHSCS...............4
13 D25-048-2012 Lockwasher,.375,316SS...................4
14 100-063 Locknut,1/4-20,SST..........................5
15 100-663 Washer, Flat, 1/4”, SST.....................10
16 100-062 Screw,1/4-20UNC-2Ax.75,HHCS,SST...5
17 100-948 Screw,HHCS......................................3
18 100-915 Washer,Flat,special,5/16..................5
19 112-016 MeteringPumpBase,CarbonSteel,...
epoxy painted (1 of 2 piece base ..............
plate assembly)......................................1
 112-012 MeteringPumpBase,StainlessSteel..
(1 of 2 piece base plate assembly)...........1
20 112-017 Gear Box Base, Carbon Steel, .............
epoxy painted (1 of 2 piece base ..............
plate assembly)......................................1
112-013 Gear Box Base, Stainless Steel ...........
(1 of 2 piece base plate assembly)...........1

14 P300-991-2400C
P300 Troubleshooting
Problem Probable Cause Solution
Motor/Pump
Does Not
Operate:
Nopower. Supplycorrectpoweraccordingtomotorrequirements.
Blownfuse/trippedcircuit
breaker.
Replace/reset,eliminatecircuitoverload.
Shaftcouplingtopumpnotin
place.
Installpropercouplinghardware(seepartslist).
Currentoverload-motor. Motornotratedforpumpoperatingconditions-installpropermotor.
Thermaloverload-motor. Motornotratedforpumpand/orambientoperatingconditions-supply
coolingorinstallpropermotor.
Faultymotordrive/controller. Repair/replace.
Faultymotor. Repair/replace.
Lowliquidlevelinsupplytank
(iflow-levelshut-o󰀨isused).
Filltank.
No Delivery
Supplytankempty. Filltank.
Loss of prime Re-primeusingInitialStart-UpProcedure.
Inletlineorstrainerclogged. Cleardebrisandush,orreplace.
Inadequatesupplypressureat
pumpinlet.
Increasesupplypressurebyraisinguidlevelintank,raisingtank,or
pressurizingsuctiontank.
Inletlinetoorestrictive. Increaseinletlinediameterand/ordecreaseinletlinelength.
Fluidviscositytoohigh. Reduceviscosityifpossible(byheatorsomeothermeans).Increaseinlet
linediameterand/ordecreaseinletlinelength.Increasesupplypressure.
Vaporlock/cavitation. Increaseinletpressure.Decreaseuidtemperature.
Pump valves held open or
wornout.
Cleardebrisandush,orreplace(seeFluidEndService)
Systemreliefvalveactuating. Adjustreliefvalve,orrepair,clean,orreplacewithnewreliefvalve.
Delivery Too
Low and/or
Erratic
ReviewallProbableCausesandSolutionsinProblem2NoDeliveryabove.
Airleak(s)ininletline. Locateallleaksandrepair.
Systembackpressuretoolow. Adjustbackpressurevalvetohighersetting.Installbackpressurevalveif
noneinsystem.
Pumpeduidcharacteristics
changed.
Monitorsupplytanktemperaturetodetermineifuidistoohot(leadingto
cavitation)ortoocold(increasinguidviscosity).Stabilizetemperatureat
suitableleveltoresolveproblem.Checkforentrappedairintheuidsupply
system.
Inletsupplypressurechanged. Monitorinletsupplypressure(atthepump)todetermineifitistoolow,
causingastarvedcondition/cavitation.Stabilizepressureatsuitablelevel
toresolveproblem.
Pump OK - Calibration system
orowmetererror.
Evaluatecomponentsandrepair/correctproblem(s).
Oil condition in pump hydraulic
endchanged.
Checkoillevel-iflowevaluateforsourceofleakage.Consultfactoryfor
hydraulicendservice.
Changeoilperrecommendedguidelinesinmaintenancesection.
Delivery Too
High and/or
Erratic.
Systembackpressuretoolow. Adjustbackpressurevalvetohighersetting.Installbackpressurevalveif
noneinsystem.
Inletsupplypressurechanged. Monitorinletsupplypressure(atthepump)todetermineifitistoohigh,
causinga“ow-through”condition.Stabilizepressureatsuitablelevelto
resolveproblem.
Pump OK - Calibration system
orowmetererror.
Evaluatecomponentsandrepair/correctproblem(s).

15 P300-991-2400C
P300 Replacement Parts Kits
1-2 Pump Conguration
P3 For all P300 Pumps
3 Kit Designator
KComplete Fluid End Kit*
D DiaphragmKit*
V ValveKit(diaphragmnotincluded)
4-5 Pump Head Version
51 Standard
6 Spring Retainers (Dampening Washers)
B For brass pump head (Hastelloy C)
RFor 304 Stainless Steel pump head
(Hastelloy C)
SFor 316L Stainless Steel pump head
(Hastelloy C)
TFor Hastelloy C pump head (Hastelloy C)
X NotincludedinDiaphragmKit
7 Diaphragm & O-ring Material
EEPDM (EPDM Compatible oil)
GFKM (Standard oil)
SFKM (Food-contact oil)
XFKM (Synthetic oil)
JPTFE (Food-contact oil)
WPTFE (Synthetic oil)
T Buna-N (Standard oil)
F Buna-N (Food-contact oil)
Y Buna-N (Synthetic oil)
8-9 Check Valve Material
(Spring/ Valve Seat / Valve)
SS Elgiloy/Nitronic50/Nitronic50
TT Hastelloy C / Hastelloy C/ Hastelloy C
SD Elgiloy/TungstenCarbide/TungstenCarbide
TD HastelloyC/TungstenCarbide/
  TungstenCarbide
XX NotincludedinDiaphragmKit
6 953
2
184 7
Order
Digit Code Description
TOORDERREPLACEMENTPARTSKIT:AReplacementPartsKitcontains9digitscorrespondingtocustomer-specieddesignoptions.
* Includes hydraulic end oil
Kit Designator
Part Number† Description Qty K D V
D03-018-___ Diaphragm 3 ••
D25-073-___ O-ring,manifold 2 •••
D25-046-___ O-ring,valveseat 6 ••
D03-020-___ Valveseat 6 ••
D03-021-___ Valve 6 ••
D03-022-__ _ Valvespring 6 ••
D03-023-_ __ Retainer,valvespring 6 ••
A01-113-3400 Threadlocker 1 ••
 Hydraulicendoil (1.5qt) ••
† Last four digits of part numbers with –__ _ refer to specic
material of construction.
Kit Contents
1 A03-125-1020 Holder,Plunger...........................................1
2 A03-195-1200 Rotator,Shaft..............................................1
3 A03-124-1200 Lever Assembly .........................................1
4 A03-117-1000 Seat Puller .................................................1
5 A03-126-1500 Tool Box .....................................................1
P300 Tool Kit
TheP300ToolKit(PartNo.A03-175-1106)containsthetoolslisted
below.Thesetoolsareusedtoassistintherepairandmaintenance
oftheP300.Seethemaintenancesectionsofthismanualfor
specicapplication.

16
Limited Warranty
WannerEngineering,Inc.extendstotheoriginalpurchaser
ofequipmentmanufacturedbyitandbearingitsname,a
limitedone-yearwarrantyfromthedateofpurchaseagainst
defects in material or workmanship, provided that the
equipmentisinstalledandoperatedinaccordancewiththe
recommendationsandinstructionsofWannerEngineering,
Inc.WannerEngineering,Inc.willrepairorreplace,atits
option, defective parts without charge if such parts are
returned with transportation charges prepaid to Wanner
Engineering, Inc., 1204 Chestnut Avenue, Minneapolis,
Minnesota55403.
Thiswarrantydoesnotcover:
1. The electric motors (if any), which are covered by
the separate warranties of the manufacturers of these
components.
2. Normal wear and/or damage caused by or related to
abrasion, corrosion, abuse, negligence, accident, faulty
installationortamperinginamannerwhichimpairsnormal
operation.
3.Transportationcosts.
This limited warranty is exclusive, and is in lieu of any
other warranties (express or implied) including warranty
of merchantability or warranty of tness for a particular
purpose and of any non-contractual liabilities including
product liabilities based on negligence or strict liability.
Every form of liability for direct, special, incidental or
consequentialdamagesorlossisexpresslyexcludedand
denied.
P300-991-2400B8/2005,Revised3/2016
©2005WannerEngineering,Inc.PrintedinUSA
World Headquarters & Manufacturing
WannerEngineering,Inc
1204 Chestnut Avenue,
Minneapolis,MN55403USA
Phone:612-332-5681●Fax:612-332-6937
Toll-FreeFax(USA):800-332-6812
Email:[email protected]
www.Hydra-Cell.com
207USHighway281
WichitaFalls,TX76310USA
Phone:940-322-7111
Toll-Free Fax: [phone]
Email:[email protected]
www.Hydra-Cell.com
Latin American Ofce
SãoPaulo,Brazil
Phone:+55(11)4081-7098
Email:[email protected]
www.Hydra-Cell.com
Wanner Engineering, Inc.
Wanner International Ltd
Hampshire-UnitedKingdom
Phone: [phone]
Email:[email protected]om
www.Hydra-Cell.eu
Wanner International Ltd.
WannerPumpsLtd.
Kowloon-HongKong
Phone: [phone]
Email:[email protected]
www.WannerPumps.com
Shanghai-China
Phone: [phone]
Email:[email protected]
www.WannerPumps.com
Wanner Pumps Ltd.
P300 Warranty