HYOSUNG TE450 - User manual

TE 450
ATV (Rapier 450)
ServiceManual
Max MC Import AB
Mjölnarevägen 8
330 15 Bor
Sverige
Tel.: [phone]
Telefax 0370-658370
Org.nr. 556626-8198
www.maxmc.se
[email protected]
www.hyosung.dk/se

ELECTRICAL SYSTEM
COOLING SYSTEM
GROUP INDEX
GENERAL INFORMATION 1
PERIODIC MAINTENANCE 2
ENGINE 3
FUEL SYSTEM 4
5
6
CHASSIS 7
SERVICING INFORMATION 8
COPYRIGHT HYOSUNG MOTORS & MACHINERY INC. 2007.
FOREWORD
This manual contains an introductory description on
HYOSUNG and procedures for its
inspection/service and overhaul of its main compo-
nents.
Other information considered as generally nown is
not included.
Read GENERAL INFORMATION section to familiar-
ize yourself with outline of the vehicle and MAINTE-
NANCE and other sections to use as a guide for
proper inspection and service.
This manual will help you now the vehicle better so
that you can assure your customers of your optimum
and quic service.
WARNING
This manual is intended for those who have
enough knowledge and skills for servicing
HYOS NG vehicles. Without such knowledge and
skills, you should not attempt servicing by relying
on this manual only.
Instead, please contact your nearby authorized
HYOS NG motorcycle dealer.
This manual has been prepared on the basis of
the latest specification at the time of publication.
If modification has been made since then,
difference may exist between the content of this
manual and the actual vehicle.
Illustrations in this manual are used to show the
basic principles of operation and work proce-
dures.
They may not represent the actual vehicle exact-
ly in detail.

HOW TO SE THIS MAN AL
TO LOCATE WHAT YO ARE LOOKING FOR :
1. The text of this m nu l is divided into sections.
2. As the title of these sections is listed on the previous p ge s
GROUP INDEX, select the section where you re looking for.
3. Holding the m nu l s shown t the right will llow you to find
the first p ge of the section e sily.
4. On the first p ge of e ch section, its contents re listed. Find
the item nd p ge you need.
COMPONENT PARTS
Example : Front wheel

SYMBOL
Listed in the t ble below re the symbols indic ting instructions nd other inform tion necess ry for servicing nd
me ning ssoci ted with them respectively.
Apply THREAD LOCK 1324.
Apply or use br ke fluid.
Me sure in volt ge r nge.
Me sure in resist nce r nge.
Me sure in current r nge.
Use speci l tool.
Use engine cool nt.
Torque control required.
D t beside it indic tes specified torque.
Apply oil.
Use engine oil unless otherwise specified.
Apply SUPER GREASE A.
Apply SILICONE GREASE.
Apply MOLY PASTE.
Apply BOND 1215.
Use fork oil.
DEFINITIONSYMBOL DEFINITIONSYMBOL
Apply SUPER GREASE C.

NOTE
Di erence between photographs and actual vehicles depends on the markets.