HYOSUNG TE 100 User manual
This manual should be considered a permanent part of the vehicle and
should remain with the vehicle when resold or otherwise transferred to a
new owner or operator. The manual contains important safety information
and instructions which should be read carefully before operating the
vehicle.
IMPORTANT
WARNING/CAUTION/NOTE
Please read this manual and follow its
instructions carefully. To emphasize special
information the words
WARNING
,
CAUTIONand
NOTEhave special
meanings. Information following these
signal words should be carefully reviewed.
FOREWORD
This manual is an essential part of your
vehicle. Please read it carefully. It contains
important information on safety, operation
and maintenance. It is especially important
that this manual remain with the vehicle at
the time of resale. The next owner will need
this information also.
Your HYOSUNG
TE100 / 90
is built for
use by children, but this owner
s manual is
written for the adults who will be supervising
the children. HYOSUNG strongly reco-
mmends, therefore, that you review this
entire manual with your child and carefully
explain the instructions, requirements, and
warnings it contains so that your child can
understand them.
N O T E
This provides special information to
make maintenance easier or important
instructions clearer.
These instructions point out special
service procedures or precautions that
must be followed to avoid damaging the
machine.
CAUTION
The personal safety of the rider or
bystanders may be involved.
Disregarding this information could
result in personal injury.
WARNING
HYOSUNG MOTORS & MACHINERY INC.
COPYRIGHT HYOSUNG MOTORS & MACHINERY INC.
Noise Control System(muffler assembly)
TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED
Owners are warned that the law may prohibit :
(a) The removal or rendering inoperative by any person other than for the
purpose of maintenance, repair or replacement, of any device or
element of design incorporated into any new vehicle for the purpose of
noise control prior to its any sale or delivery to the ultimate purchaser or
while it is in use ; and
(b) The use of the vehicle after such device or element of design has been
removed or rendered inoperative by any person.
MAINTENANCE:
The exhaust system of this motorcycle requires no periodic maintenance.
The engine should be adjusted to the manufacture
s specifications and the
spark plug should be kept in good condition. Running the engine with
incorrectly operating spark plug or misadjusted carburetor may cause
permanent damage to the catalyst and to the noise control system.
WARNING
Even though the
TE100 /90
has
four wheels, it can tip over in any
direction. Improper turning techni-
ques, traversing hills, accelerating on
hills, and turning on hills can all lead
to vehicle tip over.
Learn proper riding techniques and
avoid riding situations which can lead
to tip over accidents.
The
TE100 /90
and other all-
terrain vehicles (ATVs) have unique
handling characteristics. ATVs
handle differently than motercycles.
Although ATVs have four(or three)
wheels, they handle differently than
automobiles, too.
ATVs require special riding techni-
ques suited to their handling
characteristics, so be sure that all
riders of the
TE100 /90
practice
and master the riding techniques
described in this owner
’
s manual
(Starting on page 24).
WARNING
Proper parental supervision and
instruction are necessary for safe and
proper operation of this
TE100 /90
by young riders.
WARNING
WARNING
IMPORTANT NOTICE
TO PARENTS
Read this owner
s manual carefully and
review its contents fully with your child. It is
YOUR RESPONSIBILITY to make sure
that your
TE100 / 90is properly and
safely ridden and maintained.
It is important that both you and your
child understand and observe the restric-
tions listed on the fender label of the
TE100 / 90
.
You must take special precautions to
reduce the chance of accidents and
injuries resulting from operation of this
vehicle. Some of the important safety
precautions you should take are :
Supervise operation of the
TE100
/90
AT ALL TIMES.
Constant supervision is necessary
so you can observe that the operator
is riding safely.
Never permit children under age 12 to
operate the
TE100 /90
. These
children, as well as some children
age 12 and older, may not be able to
operate this vehicle safely due
to physical or mental limitations.
Parents should carefully observe
their child
’
s first use of the vehicle.
Further use should be permitted only
if the parent can determine that the
child has the physical and mental
capabilities necessary to operate the
vehicle safely.
Before first use of the
TE100
/90
, read this owner
’
s manual
carefully to become familiar with the
TE100 /90
’
s features, and safety
and maintenance requirements.
Review all instructions, requirements
and warnings with the riders. Keep
the owner
’
s manual in the storage
compartment located under the seat.
Before the rider
’
s first use of the
TE100 /90
, make sure that
he/she is familiar with the location
and operation of all controls, and has
been instructed in the proper
operation of the vehicle.
For first use of the
TE100 /90
,
find a level, open area for the rider
to use to become familiar with the
operation of controls and the
operating and handling characteri-
stics of the
TE100 /90
.
Before each use, perform daily
inspections with the rider. Specific
items to check are listed in the
INSPECTION BEFORE RIDING
section on page 24 of this owner
’
s
manual.
Make sure the rider wears a helmet,
eye protection, and protective
clothing (gloves, leather or heavy
cloth pants, long sleeved shirt or
jacket, boots).
Beware of hazardous situations.
Instruct the rider to do Iikewise.
Do not permit the
TE100 /90
to
be used on public roads AT ANY
TIME.
This vehicle is designed and
manufactured for use ONLY off
public roads. It is not subject to
Federal Motor Vehicle Safety
Standards as it is not equipped or
approved for operation on public
streets, roads, or highways at any
time.
Do not permit the
TE100 /90
to
be operated on any paved surfaces.
The vehicle can be more difficult to
control when it is operated on
pavement.
Permit use only by a single rider.
This vehicle is designed for use only
by a single rider. Extra seat space is
provided so the rider can change
his/her body position to maneuver
the vehicle. This space should never
be used to carry a passenger.
Do not permit anyone to operate the
TE100 /90while under the
influence of alcohol or other drugs.
Make sure the combined weight of
the rider, protective gear and any
accessories or cargo does not
exceed the 68kg(150lbs)weight
limit. Exceeding this weight limit
may result in injury caused by
damage to the vehicle or altered
handling characteristics.
Observe periodic maintenance
requirements your authorized
HYOSUNG dealer is trained and
equipped to perform this service.
Never permit vehicle refueling by
anyone other than an adult.
Drain gasoline from the fuel tank and
carburetor prior to transporting the
TE100 /90
.
Caution the rider and others near the
TE100 /90
not to get close to or
touch any moving parts or any
heated areas such as the engine and
exhaust system.
Do not make any modifications to
the
TE100 /90
. Modifications
may make the vehicle unsafe or
illegal unsafe or illegal in your state.
Do not allow the
TE 90
to be
ridden at night. This vehicle is not
equipped with a head lamp. Unseen
obstacles could cause an accident
resulting in injury to the rider.
TE100
always come on the head
lamp and tail lamp when starting
engine.
1. SERIAL NUMBER LOCATION∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 8
2. FUEL AND OIL RECOMMENDATION ∙∙∙∙∙∙∙∙∙∙∙∙∙ 8
FUEL
ENGINE OIL
TRANSMISSION OIL
3. LOCATION OF PARTS
TE100
∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙9
4. LOCATION OF PARTS
TE90
∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙13
5. CONTROLS ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 17
IGNITION SWITCH
LEFT HANDLEBAR
RIGHT HANDLEBAR
FUEL COCK
6. EQUIPMENT AND ADJUSTMENTS ∙∙∙∙∙∙∙∙∙∙∙∙∙ 20
FUEL TANK CAP
REMOTE ENGINE STOP SWITCH
7. BREAK-IN (RUNNING-IN) ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙23
8. INSPECTION BEFORE RIDING ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙24
9. RIDING TIPS ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙24
10. INSTRUCTING THE YOUNG RIDER ∙∙∙∙∙∙∙∙∙∙∙∙∙29
11. INSTECTION AND MAINTENANCE ∙∙∙∙∙∙∙∙∙∙∙∙∙33
MAINTENANCE SCHEDULE
PERIODIC MAINTENANCE CHART
SEAT REMOVAL
TOOLS
TABLE OF CONTENTS
AIR CLEANER
SPARK PLUG
IDLE SPEED ADJUSTMENT
THROTTLE CABLE ADJUSTMENT
FUEL HOSE
TRANSMISSION OIL
ENGINE OIL LEVEL
BRAKE
TIRES
DRIVE CHAIN
FRONT AND REAR WHEEL REMOVAL
REPLACEMENT OF THE LAMP (FOR TE100
)
GENERAL LUBRICATION ( TE100
)
GENERAL LUBRICATION ( TE90
)
12. TROUBLESHOOTING∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 50
13. TRANSPORTING ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙51
14. CLEANING PROCEDURE ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 53
15. STORAGE PROCEDURE ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙54
16. LOCATION OF LABELS ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙56
17. SPECIFICATIONS ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙58
F U E L
ENGINE OIL
TRANSMISSION OIL
Frame No. :
Engine No. :
The frame number is stamped on the
front frame member as shown in the
illustration.
The engine serial number is stamped on
the right side of the crankcase assembly.
Please write down the serial numbers here
for your future reference.
The frame and/or engine serial numbers
are used to title the vehicle. They are also
used to assist your dealer when ordering
parts or referring to special service
information.
Gasoline used should be graded 85 ~ 95
octane or higher. An unleaded type gaso-
line is recommended. If engine pinging is
experienced, substitute another brand as
there are differences between brands.
Use HYOSUNG HYPOL OIL HS.
If they are not available, use a good quality
TWO-STROKE engine oil.
Use a good quality SAE 10W/30 or 10W/40
multi-grade motor oil.
SERIAL NUMBER LO C ATION
FUEL AND OIL
RECOMMENDATION
�
LO C ATION OF PA RT S『
TE100
』
Rear brake lever (Parking brake lever)
Parking brake knob
Front brake lever
Throttle lever
Fuel tank cap
Starter switch
Engine stop switch
Remote engine stop switch
Fuel cock
Head lamp
Battery & fuse
Muffler
Drive chain
N O T E
means the invisable parts.
Tail lamp
Tools
Engine oil tank
Air cleaner
N O T E
means the invisable parts.
Rear brake lever (Parking brake Iever)
Parking brake knob
Front brake lever
Throttle lever
Fuel tank cap
Starter switch
Engine stop switch
LO C ATION OF PA RT S『
TE90
』
Remote engine stop switch
Fuel cock
Battery & fuse
Muffler
Drive chain
N O T E
means the invisable parts.
Tools
Engine oil tank
Air cleaner
N O T E
means the invisable parts.
LEFT HANDLEBAR
①①Rear Brake Lever
Apply the rear brake by squeezing the rear
brake lever towards the grip.
②②Parking Brake Knob
This knob is used to set the parking brake,
which is used to prevent theATVfrom
moving when it is parked, being started, or
at idle. Set the parking brake by squeezing
the rear brake lever and pushing this knob
to lock the lever in the squeezed position.
③③Starter Switch
Push in the electric starter switch to rotate
the starting motor.
TE100 always come on the head
lamp and tail lamp when starting engine.
CAUTION
N O T E
If the front or rear brake lever is not
squeezed, the starter motor will not
rotate.
CONTROLS
IGNITION KEY
The ignition switch has two position :
◉◉(ON) POSITION
The ignition circuit is completed and the
engine can now be started. The key cannot
be removed from the ignition switch in this
position.
◉◉
“OFF”POSITION
All electrical circuits are cut off.
The engine will not start. The key can be
removed.
TE100 / 90
comes equipped with a pair
of identical ignition key.
Keep the spare key in a safe place.
ON KEY
IGNITION SWITCH
TE100 / 90is equipped with the throttle
limiter to restrict maximum engine power by
limiting throttle lever travel. The supervising
adult should adjust this limiter to limit
maximum vehicle speed according to the
rider
’
s skill and experience.
To adjust the throttle limiter :
1. Loosen the lock nut .
2. Turn the throttle limiter screw
clockwise to restrict maximum engine
power or counterclockwise to increase
maximum engine power.
3. Tighten the lock nut .
③③Throttle Limiter
When the starter motor doesn
’
t rotate
within 5 seconds after pushing the
switch, try again after 10 seconds to
prevent damage to the battery.
CAUTION
④④Engine Stop Switch
◉
““””
Position : The ignition circuit is
off.
The engine cannot start
or run.
◉
““””
Position : The ignition circuit is on
and the engine can
run.
RIGHT HANDLEBAR
①①Front Brake Lever
Apply the front brake by squeezing the front
brake lever towards the grip.
②②Throttle Lever
Engine speed is controlled by the position
of the throttle lever. Push it forward to
increase engine speed. Release it to
decrease engine speed.
This lever is operated by the rider
’
s thumb.
FUEL COCK
TE100 / 90is equipped with a manually
operated fuel cock.
There are three position :ON,OFF
andRES
◉◉““ON””
Position
The normal operating position for the fuel
cock lever is in theONposition.
◉◉““OFF””
Position
Turn the lever to theOFFposition
whenever stopping the engine for more
than a few minutes.
◉◉““RES””
(RESERVE) Position
If the fuel level in the tank is too low, turn
the lever to theRESposition to use the 1
of reserve fuel supply.
After switching the fuel cock lever to the
“RES”position, it is advisable that the
tank be refilled at the closest gas station.
After refueling be sure to move the fuel
cock to the“ON”position.
CAUTION
The
TE100 / 90
comes equipped with a
remote engine stop switch which may be
operated by pulling the leash-like lanyard
attached to the remote engine stop switch
cap. An adult supervising operation of the
vehicle can use the lanyard to stop the
engine from a short distance. The adult
who trains the young rider should always
use this lanyard until the rider develops
sufficient skills for safe operation of the
vehicle.
REMOTE ENGINE STOP SWITCH
Do not overfill the fuel tank. Stop adding
fuel when the fuel level reaches the
bottom of the filler neck as shown in the
illustration. If you fill the fuel tank
beyond this level, fuel may overflow
when it expands due to engine heat or
heating by the sun.
WARNING
Gasoline is extremely flammable and
toxic. Always observe the following
precautions when refueling your
TE100 /90
.
●●Never permit vehicle refueling by
anyone other than an adult.
●●Refuel in a well ventilated area.
●●Make sure the engine is off and avoid
spilling fuel on a hot engine.
●●Do not smoke, and make sure there
are no open flames or sparks in the
area.
●●Avoid prolonged contact with skin
and breathing of gasoline vapors.
●●Keep children and pets away during
refueling.
WARNING
To open the fuel tank cap, remove the end
of the vent tube from the hole in the vehicle
body and turn the fuel tank cap
counterclockwise. To close the fuel tank
cap, turn it clockwise and tighten it
securely. Be sure that the end of the vent
tube is reinstalled in the hole in the vehicle
body and routed properly as shown.
E QUIPMENT AND
ADJUSTMENTS
FUEL TANK CAP
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