Hyundai i40 Saloon 2012 User manual

Hyundai i40 Saloon
Genuine Diesel
Servicing Guide
(Mar 2012 –Present)

Hyundai i40 Service Guide
Paul Nolan, Service Manager
Website: www.epmooney.ie
Call: 01 419 5800
Email: [e-mail]
We have compiled this i40 Diesel Servicing Guide to better help our customers understand
what goes into the servicing of their vehicle, breaking down the labour, parts &sundries which
are to be carried out on these vehicles.
Note: AGenuine Hyundai Service on diesel transmission vehicles is carried out every
30,000km / 2 years due to long-lasting parts that are used in the service.Owners should
remember that aVehicle Health Check (VHC) should be carried out every year or every
15,000km in between servicing, which ever occurs first.See the table below to find out what
service type your vehicle is due and when:
What is your i40 due? When is it due?
VHC 15,000km / 12 Months
1st Service 30,000km / 24 Months
VHC 45,000km / 36 Months
2nd Service 60,000km / 48 Months
VHC 75,000km / 60 Months
3rd Service 90,000km / 72 Months
VHC 105,000km /84 Months
4th Service 120,000km / 96 Months
VHC 135,000km / 108 Months
5th Service 150,000km / 120 Months
VHC 175,000km / 132 Months
6th Service 180,000km / 144 Month

Service Details
Parts Sundries
qFull Vehicle Health Check
qReplace engine oil & oil filter
qInspect & Clear out Air box
qReplace Fuel Filter Check fuel lines, hoses
& connections.
qInspect battery condition
qCheck brake lines, hoses & connections
qCheck operation of hand brake & adjust as
required
qInspect & Top Up brake & clutch fluid
qInspect Drive and Fan Belts Inspect brake
pads, callipers & discs
qInspect suspension & steering components
qInspect drive shafts including CV boots
qCheck all tyre pressures & check for wear
qInspect front suspension ball joints
qCheck exhausts system for security & leaks
qInspect air conditioning and heater systems
(if fitted)
qInspect & Clean Out Cabin Air/Pollen Filter
qInspect air conditioning refrigerant
qSoftware, Firmware & map updates as
required
qAdd Windscreen Washer Fluid
qComplimentary Wash & Hoover
qCarry out final inspection & Road Test
qGasket, Drain Plug
qService Kit, Oil Filter
qFuel Filter Cartridge
qEngine Oils.
qScreen Wash
qEngine Fluids
qBrake Fluid
qClutch Fluid (Dot 3 & 4)
qOil Disposal
qShop Supplies
qTop Up Fluids
qWindscreen Washer Additive
qEngine Oil (ACEA C3)
Serviced by Hyundai
Qualified Technicians using
Genuine Hyundai Parts.
Hyundai i40 (Diesel) – 1st 30,000km / 24 Months Service

Service Details
Parts Sundries
Hyundai i40 (Diesel) – 2nd 60,000km / 48 Months Service
qFull Vehicle Health Check
qReplace engine oil & oil filter
qInspect drive belts and adjust
qReplace air filter
qReplace Fuel Filter
qCheck vapour hose and fuel filler cap
qCheck fuel lines, hoses & connections
qCheck cooling system for leaks & degree of
freezing.....°C
qInspect battery condition
qCheck brake lines, hoses & connections
qCheck operation of hand brake & adjust as
required
qInspect brake & clutch fluid
qInspect brake pads, callipers & discs
qInspect suspension & steering components
qInspect drive shafts including CV boots
qCheck all tyre pressures & check for wear
qInspect front suspension ball joints
qCheck exhaust system for security & leaks
qInspect air conditioning and heater
systems (if fitted)
qInspect & fully clean out Cabin Air/Pollen
Filter
qSoftware, Firmware & map updates as
required
qAdd Windscreen Washer Fluid
qComplimentary Wash & Hoover
qCarry out final inspection & road test
Serviced by Hyundai
Qualified Technicians using
Genuine Hyundai Parts.
qBrake Fluid
qClutch Fluid (Dot 3 & 4)
qOil Disposal
qShop Supplies
qTop Up Fluids
qWindscreen Washer Additive
qEngine Oil (ACEA C3)
qGasket, Drain Plug
qService Kit, Oil Filter
qFuel Filter Cartridge
qEngine Oils.
qFilter, Air Cleaner
qScreen Wash
qEngine Fluids

Service Details
Parts Sundries
Hyundai i40 (Diesel) – 3rd 90,000km / 72 Months Service
qFull Vehicle Health Check
qReplace engine oil & oil filter
qInspect drive belts & adjust
qCheck air filter & clean out air box
qReplace Fuel Filter
qCheck fuel lines, hoses & connections
qCheck cooling system for leaks & degree of
freezing.....°C
qInspect battery condition
qCheck brake lines, hoses & connections
qCheck operation of hand brake & adjust as
required
qInspect brake & clutch fluid
qInspect brake pads, callipers & discs
qInspect suspension & steering components
qInspect drive shafts including CV boots
qCheck all tyre pressures & check for wear
qInspect front suspension ball joints
qCheck exhaust system for security & leaks
qInspect air conditioning and heater systems
(if fitted)
qInspect & Fully Clean out Cabin Air/Pollen
Filter
qSoftware, Firmware & map updates as
required
qComplimentary Wash & Hoover
qCarry out final inspection & Road Test
qGasket, Drain Plug
qService Kit, Oil Filter
qFuel Filter Cartridge
qEngine Oils.
qScreen Wash
qEngine Fluids
qBrake Fluid
qClutch Fluid (Dot 3 & 4)
qOil Disposal
qShop Supplies
qTop Up Fluids
qWindscreen Washer Additive
qEngine Oil (ACEA C3)
Serviced by Hyundai
Qualified Technicians using
Genuine Hyundai Parts.

Service Details
Parts Sundries
Hyundai i40 (Diesel) – 4th 120,000km / 96 Months Service
qFull Vehicle Health Check
qInspect air conditioning and heater
systems (if fitted).
qInspect battery condition.
qInspect brake lines, hoses & connections.
qInspect brake pads, callipers & discs.
qInspect cooling system.
qInspect drive belt/s.
qInspect drive shafts including CV boots.
qInspect exhaust system for signs of wear or
damage.
qInspect front suspension & ball joints.
qInspect fuel lines, hoses & connections.
qInspect manual transmission oil.
qInspect parking brake operation.
qInspect steering gear rack, linkage and
boots.
qInspect all tyre pressures & check for wear.
qReplace engine oil & oil filter.
qReplace air filter.
qReplace brake & clutch fluid.
qReplace cabin air/pollen filter.
qReplace fuel filter.
qComplimentary Wash & Hoover
qCarry out final inspection & Road Test.
Serviced by Hyundai
Qualified Technicians using
Genuine Hyundai Parts.
qGasket, Drain Plug
qService Kit, Oil Filter
qFuel Filter Cartridge
qFilter, Air Cleaner
qEngine Oils.
qScreen Wash
qEngine Fluids
qBrake Fluid
qClutch Fluid (Dot 3 & 4)
qOil Disposal
qShop Supplies
qTop Up Fluids
qWindscreen Washer Additive
qEngine Oil (ACEA C3)

Service Details
Parts Sundries
Hyundai i40 (Diesel) – 5th 150,000km / 120 Months Service
qFull Vehicle Health Check
qReplace engine oil & oil filter
qCheck air filter and clean out
qInspect drive belt
qReplace Fuel Filter
qCheck fuel lines, hoses & connections
qCheck cooling system for leaks & degree of
freezing.....°C
qInspect battery condition
qCheck brake lines, hoses & connections
qCheck operation of hand brake & adjust as
required
qInspect brake & clutch fluid Inspect brake
pads, callipers & discs
qInspect suspension & steering components
qInspect drive shafts including CV boots
qCheck all tyre pressures & check for wear
qInspect front suspension ball joints
qCheck exhaust system for security & leaks
qInspect air conditioning and heater
systems (if fitted)
qInspect & Fully Clean Cabin Air/Pollen Filter
qComplimentary Wash & Hoover
qCarry out final inspection & Road Test
Serviced by Hyundai
Qualified Technician using
Genuine Hyundai Parts.
qGasket, Drain Plug
qService Kit, Oil Filter
qFuel Filter Cartridge
qEngine Oils.
qScreen Wash
qEngine Fluids
qBrake Fluid
qClutch Fluid (Dot 3 & 4)
qOil Disposal
qShop Supplies
qTop Up Fluids
qWindscreen Washer Additive
qEngine Oil (ACEA C3)

Service Details
Parts Sundries
Hyundai i40 (Diesel) – 6th 180,000km / 144 Months Service
qFull Vehicle Health Check
qReplace engine oil & oil filter
qReplace air filter
qReplace Fuel Filter
qCheck vapour hose and fuel filler cap
qCheck fuel lines, hoses & connections
qCheck cooling system for leaks & degree of
freezing.....°C
qInspect battery condition
qCheck brake lines, hoses & connections
qCheck operation of hand brake & adjust as
required Inspect brake & clutch fluid
qInspect brake pads, callipers & discs
qInspect suspension & steering
components.
qInspect drive shafts including CV boots
qCheck all tyre pressures & check for wear
qInspect front suspension ball joints
qCheck exhaust system for security & leaks
qInspect air conditioning and heater
systems (if fitted)
qInspect & Fully Clean Cabin Air/Pollen Filter
qComplimentary Wash & Hoover
qCarry out final inspection & Road Test.
Serviced by Hyundai
Qualified Technician using
Genuine Hyundai Parts.
qGasket, Drain Plug
qService Kit, Oil Filter
qFuel Filter Cartridge
qEngine Oils.
qScreen Wash
qEngine Fluids
qBrake Fluid
qClutch Fluid (Dot 3 & 4)
qOil Disposal
qShop Supplies
qTop Up Fluids
qWindscreen Washer Additive
qEngine Oil (ACEA C3)