Ice NP800R User manual

Installation guide
NP800R Issue : a File: A662A
Print : 23/08/2012 Date : 12/2011
This document is the sole property of ICE. No duplication nor release to third party is allowed without prior authorization
INSTALLATION GUIDE
NP800R
ICE - 11, rue Marcel Sembat - 94146 ALFORTVILLE CEDEX - France
TEL. : [phone] - FAX : [phone] – E-MAIL : conta[email protected]
SITE WEB : www.groupeice.com

This document is the sole property of
ICE. No duplication nor release to third
party is allowed without prior
authorization
Installation guide
NP800R Date : 01/2012
Print :23/08/2012 Sheet : 1
Issue : a
FOREWORD
The aim of this guide is to provide to the user the useful information’s for the installation of NP800R
instead of CEE relay of the series 7000 or 700.
We advise you to read it attentively, in order to take note of available functionalities and, to proceed
to connection and power of the product, in accordance with the provided recommendations.
Before any use, we recommend you to read the safety instructions of this installation guide.
This guide complements others document relating to the NP800R:
The “Application guide”, which details the case of application of different protections and
explicit their functions and settings.
The “First handling guide” which describes the data required for the commissioning and the
operation, as well as their connection mode, and a series of recommended tests.
The “User‘s guide”, which presents the automatism and protection functions and the use of
local Human Machine Interface.
The “Setting software user guide” which describes the use of PC setting software.
Wiring diagram of each relay.
Dimensions and mounting diagram.

This document is the sole property of
ICE. No duplication nor release to third
party is allowed without prior
authorization
Installation guide
NP800R Date : 01/2012
Print :23/08/2012 Sheet : 2
Issue : a
CONTENTS
1 Generalities.............................................................................................................................. 3
1.1 Safety instructions..................................................................................................................................3
1.2 Removal .................................................................................................................................................3
1.3 Destruction of relays and recycling of packaging...................................................................................3
1.4 Relay failure ...........................................................................................................................................3
2 General presentation............................................................................................................... 4
2.1 Type of equipment..................................................................................................................................4
2.2 Condition of transport and storage.........................................................................................................5
2.2.1 Transport.........................................................................................................................................5
2.2.2 Storage............................................................................................................................................5
2.3 Unpacking ..............................................................................................................................................5
2.4 Packaging...............................................................................................................................................5
2.5 Climatic conditions .................................................................................................................................5
2.6 Auxiliary supply ......................................................................................................................................6
2.7 Measurement circuits.............................................................................................................................6
2.8 Digital Inputs...........................................................................................................................................6
2.9 Digital Outputs........................................................................................................................................6
3 NP800R case............................................................................................................................ 7
3.1 Flush rear connection case....................................................................................................................7
3.1.1 Mechanical characteristics..............................................................................................................7
3.1.2 Mounting and fixing - Flush rear connection...................................................................................8
3.1.3 Operation of replacement and connection - Flush rear connection................................................8
3.1.3.1 Removal of relay 7000 or 700 - Flush rear connection...................................................................8
3.1.3.2 Replacement of the base - Flush rear connection..........................................................................9
3.1.3.3 Connection - Flush rear connection................................................................................................9
3.1.3.4 Put in place the protective relay - Flush rear connection................................................................9
3.2 Projecting rear connection case...........................................................................................................10
3.2.1 Mounting and fixing - Projecting rear connection case.................................................................11
3.2.2 Operation of replacement and connection - Projecting rear connection case..............................12
3.2.2.1 Removal of relay 7000 or 700 – Projecting rear connection case................................................12
3.2.2.2 Replacement of the base - Projecting rear connection case........................................................12
3.2.2.3 Connection NP800R – Projecting rear connection case ..............................................................12
3.2.2.4 Put in place the protective relay – Projecting rear connection case.............................................13
3.3 Projecting front connection case..........................................................................................................14
3.3.1 Mounting and fixing - Projecting front connection case................................................................15
3.3.2 Operation of replacement and connection – Projecting front connection case............................15
3.3.2.1 Removal of relay 7000 or 700 – Projecting front connection case...............................................15
3.3.2.2 Replacement of the base - Projecting front connection case.......................................................16
3.3.2.3 Connection NP800R - Projecting front connection case ..............................................................16
3.3.2.4 Put in place the protective relay – Projecting front connection case............................................16
3.1 Connection...........................................................................................................................................17
3.2 Annex ...................................................................................................................................................17

This document is the sole property of
ICE. No duplication nor release to third
party is allowed without prior
authorization
Installation guide
NP800R Date : 01/2012
Print :23/08/2012 Sheet : 3
Issue : a
1 Generalities
For your safety, we recommend you to read the following information’s carefully. They have the aim to specify
the essential precautions to the good installation and the correct operation of the devices.
Safety instructions 1.1
The terminal blocks of the devices are studied to ensure the safety of the people during the operation of the
devices.
During installation, commissioning or maintenance, they can however present high voltages and possibly a
thermal heating. Consequently, the following precautions must be followed:
♦ Connection of the terminal blocks at installation must be carried out after having ensured of the
absence of any voltage
♦ Their access during operation must be carried out through adequate means ensuring as well electric
as thermal insulation
♦ The connection of the earth (terminal T1-1) must imperatively be done with mean of a 2.5 mm² wire.
Before powering the devices, it will be necessary to check in particular:
♦ The value of the voltage rating of the auxiliary supply and its polarization
♦ The good realization of connections
♦ Integrity of the connection to the earth.
Removal 1.2
It is formally misadvised to withdraw the connectors with voltage or on load.
The protective relay should never be open by the user.
At their removal, it should completely isolate the protection of any external polarity and discharge capacitors
by connecting the external terminals to ground.
Destruction of relays and recycling of packaging 1.3
If necessary, the destruction of the relays will have to be carried out in accordance with the legislation in force,
in particular in compliance with the environment and safety requirements.
Ensure to re-use the cardboard box or otherwise insert it in a recycling circuit. The holds of transport in low
density polyethylene are recyclable and should be valued by an appropriate circuit.
Relay failure 1.4
The NP800R should in no case be opened by the User for repairs. In case of effective failure, the device must
be shipped to the After Sales Dept. of ICE with all available information related to the detected fault.

This document is the sole property of
ICE. No duplication nor release to third
party is allowed without prior
authorization
Installation guide
NP800R Date : 01/2012
Print :23/08/2012 Sheet : 4
Issue : a
2 General presentation
Type of equipment 2.1
In order to improve the performance of former protection systems and benefit from the most recent
technological advances, ICE has developed the new NP800R range of digital protection relays to seamlessly
replace the CEE 7000 and 700 series in modular cases.
The cases are identical to the CEE 7000 and 700 series avoiding cut-out modifications.
Mechanical mounting:
- Flush rear connection
- Projecting rear connection
- Projecting front connection
Manufacturer: Industrielle de Contrôle et d’Equipement
11, rue Marcel Sembat
F - 94146 Alfortville Cedex
Tel: [phone]
Fax: [phone]
Mail: [e-mail]

This document is the sole property of
ICE. No duplication nor release to third
party is allowed without prior
authorization
Installation guide
NP800R Date : 01/2012
Print :23/08/2012 Sheet : 5
Issue : a
Condition of transport and storage 2.2
The protective relay is delivered in a cardboard.
Unpacking requires no special remarks.
We should beware however to avoid too important shocks on the device.
Transport 2.2.1
NP800R is delivered in rigid cardboard packaging with dampers in Polyethylene low Density able to absorb
shocks due to transport.
Storage 2.2.2
Storage Temperature: - 25°C to + 70°C.
Unpacking 2.3
During extraction of NP800R of the box, be careful to avoid shocks and not to distort the case.
Conduct an audit of the general appearance of the product before installation.
Consider making eliminate packaging through an appropriate recycling circuit.
Packaging 2.4
For packaging, put the protective relay front face up in the shipping container.
Ensure that the front face is not in contact with a material able to scratch it.
Climatic conditions 2.5
The numerical protection NP800R is intended to operate indoor.
Temperature:
•Nominal operating: -10°C to +55°C.
Relative humidity at +40°C / 56 days: 93%

This document is the sole property of
ICE. No duplication nor release to third
party is allowed without prior
authorization
Installation guide
NP800R Date : 01/2012
Print :23/08/2012 Sheet : 6
Issue : a
Auxiliary supply 2.6
•19-70Vdc or 85-255Vdc (Choice to specify during order)
•Typical burden of NP800 : 6W (DC) 6VA (AC)
The value of auxiliary supply of the device is indicated on the characteristics label on the front face of the
NP800R.
Example of label:
Measurement circuits 2.7
For the measurement of currents and voltages:
•Voltage(s) rated value: 33V to 120V adjustable by the user
•Phase current(s) rated value: 1A or 5A
•Earth current rated value: 1A or 5A, or link to a CBCT 0,2A
Digital Inputs 2.8
NP800R is fitted with 4 digital inputs in case R2 or 8 digital inputs in case R3.
Polarization voltage of digital inputs:
- 20Vdc to 70Vdc for the auxiliary voltage range: 19V to 70V
- 37Vdc to 140Vdc for the auxiliary voltage range: 85V to 255V
Digital Outputs 2.9
NP800R is fitted with 3 outputs units + 1 output unit WD in case R2 or 7 outputs units + 1 output unit WD in
case R3.
Diagram
number
Relay
type
ANSI codes of
the relay Electrical
characteristics

This document is the sole property of
ICE. No duplication nor release to third
party is allowed without prior
authorization
Installation guide
NP800R Date : 01/2012
Print :23/08/2012 Sheet : 7
Issue : a
3 NP800R case
Flush rear connection case 3.1
Mechanical characteristics 3.1.1
R3 case R2 case
Case Dimensions
Width: 125 mm Width: 83 mm
Height: 172 mm Height: 172 mm
Depth: 222 mm Depth: 222mm
Front Dimensions
Width: 140 mm Width: 98 mm
Height: 217 mm Height: 217 mm

Weight
Mass 4.5 kg Mass 3.5 kg

This document is the sole property of
ICE. No duplication nor release to third
party is allowed without prior
authorization
Installation guide
NP800R Date : 01/2012
Print :23/08/2012 Sheet : 8
Issue : a
Mounting and fixing - Flush rear connection 3.1.2
NP800R with Flush rear connection case is dedicated to the revamping of CEE relays series 7000 and 700
with Flush Rear connection case.
The set-up of relay series 7000 and 700 may be different from one equivalent NP800R, (Ex IMM 7990 relay
size R3 with a NPM800R in size R2) to hide the empty space a blank cover R1 is available. (Kit
« NP800RCACHE.R1 »
The protective relays NP800R are multifunctional and can replace many analogue relays. In order to hide the
location of old relays, shutters in size R1, R2 and R3 are available; « KIT/OBTU.R1 » ; « KIT/OBTU.R2 » ;
« KIT/OBTU.R3 ».
The package includes the base kit (a new base, 4 mounting - cradle + screws), additional connectors and the
protective relay NP800R.
For details of size and mounting see the diagram 40037
Operation of replacement and connection - Flush rear connection 3.1.3
3.1.3.1 Removal of relay 7000 or 700 - Flush rear connection
Put out of service the electrical system in compliance with safety
Unscrew the four fixing rods and pull out the 7000 or 700 relay
Identify and disconnect the wires of the terminals
Remove the mounting - cradle and the base
Mounting
cradle(x 4)
Fixing rod (x 4)
Base

This document is the sole property of
ICE. No duplication nor release to third
party is allowed without prior
authorization
Installation guide
NP800R Date : 01/2012
Print :23/08/2012 Sheet : 9
Issue : a
3.1.3.2 Replacement of the base - Flush rear connection
Code pins to NP800R being different to relay 7000 and 700, the bases must be changed.
Check with the label (Item 1) the good conformity between the base and the relay.
3.1.3.3 Connection - Flush rear connection
Use the connection diagram; see the references in annex and the “User guide” of the relevant protective relay.
For the section of the wires to use, see the User’s guide of the relevant relay.
3.1.3.4 Put in place the protective relay - Flush rear connection
Depending the type of protection, place the strands of additional connectors out of the cutting of the
base, in order to not damage them during the insertion of the relay
Insert the protective relay carefully in the mounting - cradle up to plug it into the base
Tighten the four fixing rods with a flathead screwdriver (3.5 mm)
Connect the additional connectors and lock them with their screws.
3
2
Install the new mounting - cradles
Install the new base
Take care of mounting (Item 2)
Install the springs and single ended nut (Item 3)
Tighten the screws
1
2

This document is the sole property of
ICE. No duplication nor release to third
party is allowed without prior
authorization
Installation guide
NP800R Date : 01/2012
Print :23/08/2012 Sheet : 10
Issue : a
Projecting rear connection case 3.2
R3 case R2 case
Case dimension
Width: 125 mm Width: 83 mm
Height: 172 mm Height: 172 mm
Depth: 227 mm Depth: 227mm
Front dimension
Width: 125 mm Width: 83 mm
Height: 172 mm Height: 172 mm

Weight
Mass 4.5 kg Mass 3.5 kg

This document is the sole property of
ICE. No duplication nor release to third
party is allowed without prior
authorization
Installation guide
NP800R Date : 01/2012
Print :23/08/2012 Sheet : 11
Issue : a
Mounting and fixing - Projecting rear connection case 3.2.1
NP800R with Projecting rear connection case is dedicated to the revamping of CEE relays series 7000 and
700 with projecting rear connection case. (Example: mounting in CEE rack type 7010)
The package includes the base kit (a new base + screws), additional connectors and the protective relay
NP800R.
The protective relays NP800R are multifunctional and can replace many analogue relays. In order to hide the
location of old relays, blank covers in size R1, R2 and R3 are available.
Blank cover with mounting on the old base (fixing short version):
-R1 : See drawing 801658
-R2 : See drawing 801659
-R3 : See drawing 801660
Blank cover with mounting in replacement of the old base (fixing long version):
-R1 : See drawing 801661
-R2 : See drawing 801662
-R3 : See drawing 801663
For dimension and fixing details see the drawing: 40037
Fixation rod (x 4)

This document is the sole property of
ICE. No duplication nor release to third
party is allowed without prior
authorization
Installation guide
NP800R Date : 01/2012
Print :23/08/2012 Sheet : 12
Issue : a
Operation of replacement and connection - Projecting rear connection case 3.2.2
3.2.2.1 Removal of relay 7000 or 700 – Projecting rear connection case
Put out of service the electrical system in compliance with safety
Unscrew the four fixing rods and pull out the 7000 or 700 relay
Identify and disconnect the wires of the terminals
Remove the base
3.2.2.2 Replacement of the base - Projecting rear connection case
Code pins to NP800R being different to relay 7000 and 700, the bases must be changed.
Check with the label (Item 1) the good conformity between the base and the relay.
3.2.2.3 Connection NP800R – Projecting rear connection case
Use the connection diagram; see the references in annex and the “User guide” of the relevant protective relay.
For the section of the wires to use, see the User’s guide of the relevant relay.
Install the new base
Install the lock washers and the nuts (Item 2)

Tighten the
nuts
2
2
1

This document is the sole property of
ICE. No duplication nor release to third
party is allowed without prior
authorization
Installation guide
NP800R Date : 01/2012
Print :23/08/2012 Sheet : 13
Issue : a
3.2.2.4 Put in place the protective relay – Projecting rear connection case
Depending the type of protection, place the strands of additional connectors out of the cutting of the
base, as not to damage them during the insertion of the relay
Insert the protective relay carefully and plug it into the base
Tighten the four fixing rods with a flathead screwdriver (3.5 mm)
Connect the additional connectors and block them with their screws.

This document is the sole property of
ICE. No duplication nor release to third
party is allowed without prior
authorization
Installation guide
NP800R Date : 01/2012
Print :23/08/2012 Sheet : 14
Issue : a
Projecting front connection case 3.3
R3 case R2 case
Case dimension
Width: 125 mm Width: 83 mm
Height: 172 mm Height: 172 mm
Depth: 227 mm Depth: 227mm
Front dimension
Width: 125 mm Width: 83 mm
Height: 172 mm Height: 172 mm
 Weight
Mass 4.5 kg Mass 3.5kg

This document is the sole property of
ICE. No duplication nor release to third
party is allowed without prior
authorization
Installation guide
NP800R Date : 01/2012
Print :23/08/2012 Sheet : 15
Issue : a
Mounting and fixing - Projecting front connection case 3.3.1
NP800R with Projecting front connection case is dedicated to the revamping of CEE relays series 7000 and
700 with projecting front connection case.
The package includes the base kit (a new base + screws), additional connectors and the protective relay
NP800R.
For dimension and fixing details see the drawing: 40037
Operation of replacement and connection – Projecting front connection case 3.3.2
3.3.2.1 Removal of relay 7000 or 700 – Projecting front connection case
Put out of service the electrical system in compliance with safety
Unscrew the four fixing rods and pull out the 7000 or 700 relay
Identify and disconnect the wires of the terminals
Remove the base
Tige de fixation
(x 4)

This document is the sole property of
ICE. No duplication nor release to third
party is allowed without prior
authorization
Installation guide
NP800R Date : 01/2012
Print :23/08/2012 Sheet : 16
Issue : a
3.3.2.2 Replacement of the base - Projecting front connection case
Code pins to NP800R being different to relay 7000 and 700, the bases must be replaced.
Check with the label (Item 1) the good conformity between the base and the relay.
3.3.2.3 Connection NP800R - Projecting front connection case
Use the connection diagram; see the references in annex and the “User guide” of the relevant protective relay.
For the section of the wires to use, see the User’s guide of the relevant relay.
3.3.2.4 Put in place the protective relay – Projecting front connection case
If rear clearance and depending the type of protection, place the strands of additional connectors out of
the cutting of the base, in order to not damage them during the insertion of the relay
If no rear clearance, use the space (Item 3) between the two terminals T1.
Insert the protective relay carefully and plug it into the base
Tighten the four fixing rods with a flathead screwdriver (3.5 mm)
Connect the additional connectors and block them with their screws.
Install the new base
Use the 4 holes (Item 2) for fixing
1
2
3

This document is the sole property of
ICE. No duplication nor release to third
party is allowed without prior
authorization
Installation guide
NP800R Date : 01/2012
Print :23/08/2012 Sheet : 17
Issue : a
Connection 3.1
Use the connection diagram; see the references in annex and the “User guide” of the relevant protective relay.
Annex 3.2
Reference of the connection diagram NP800R
Type of protection Reference of diagram
NPU800R S 39968
NPU800RE S 39973
NPUH800R S 39969
NPI800R S 39962
NPIH800R S 39964
NPID800R S 39963
NPIHD800R S 39965
NPG800R S 39961
NPW800R S 39970
NPM800R S 39966
NPM800RE S 39971
NPSC800R S 39967
NPM800RE S 39972
NP800R dimension and mounting diagram
NP800 D 40037
BA800 dimension and mounting diagram
BA800 D 38766
Matrix choice and dimension of C.B.C.T.
Ring C.T. 142941