Ideal-Tridon Strapbinder Instruction Manual

STRAPBINDER by IDEAL-TRIDON !8100 TRIDON DRIVE !SMYRNA, TN 37167
GRIPCLAMP
FOR USE WITH METAL HOSE CLAMPS
NOTE: Fully charge battery before first use of tool.

READ THESE INSTRUCTIONS CAREFULLY.
FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SERIOUS PERSONAL INJURY.
1. CLAMP BREAKAGE HAZARD
Improper operation of the tool can result in clamp breakage during tensioning, which could
result in the following:
!A sudden loss of balance causing you to fall.
!Both tool and clamp flying violently towards your face.
Failure to place the clamp properly around the hose or an unstable hose could result in a
sudden loss of clamp tension when tensioning. This could result in a sudden loss of balance
causing you to fall.
Read the tool's operating instructions. Place the clamp correctly around a properly positioned
hose.
!Positioning yourself in-line with the clamp, during tensioning and sealing, can result in
severe personal injury from flying clamp or tool. When tensioning or sealing, position
yourself to one side of the clamp and keep all bystanders away.
!Using clamps not recommended for this tensioner can result in clamp breakage during
sealing. Use the correct Strapbinder products for your application.
2. TOOL CARE
Take good care of the tool. Inspect and clean it daily, lubricate it weekly and adjust when
necessary. Replace any worn or broken parts.
3. WORK AREA
Keep work areas uncluttered and well lighted. Never allow visitors to contact tool or electrical
extension cords. Keep visitors away from work areas.
4. FALL HAZARD
Maintaining improper footing and/or balance when operating the tool can cause you to fall. Do
not use the tool when you are in an awkward position.
5. CLAMPS
Several types of clamps can be used with this tool. Use the correct Strapbinder products for
your application. If you need help contact your Strapbinder Representative.
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READ THESE INSTRUCTIONS CAREFULLY.
FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SERIOUS PERSONAL INJURY.
6. CUTTING TENSIONED CLAMPS
Use only cutters designed for cutting clamps; never use claw hammers, crowbars, chisels,
axes or similar tools. Such tools will cause the clamp to fly apart with hazardous force.
Before using any Strapbinder product, read its Operation and Safety Manual.
7. GUARD AGAINST ELECTRIC SHOCK
8. CONSIDER WORK AREA ENVIRONMENT
!Prevent body contact with grounded surfaces, such as pipes, radiators, ranges,
refrigerator enclosures.
!When tool and charger are used outdoors, use only extension cords intended for outdoors
and so marked.
!Wear protective gloves and non-skid footwear when working outdoors.
!Never expose power tools to moisture.
!Never operate tool in presence of gases or flammable liquids.
9. DO NOT ABUSE TOOL
!Keep handle dry, clean and free from oil and grease.
!Always keep all cords from heat, oil and sharp edges.
!Always store idle tool in dry, high or locked-up place.
!Always remove battery from tool when not in use or before servicing.
!To avoid unintentional starting, never carry plugged-in tool with finger on switch.
10. MAINTAIN TOOL WITH CARE
Check tool for damaged parts. Check for alignment of moving parts, binding of moving parts,
breakage of parts, mounting, and any other condition that may affect its operation. A guard or
other part that is damaged must be replaced by an authorized service center unless otherwise
indicated elsewhere in this instruction manual. Have damaged switches replaced by
authorized service center. Do not use tool if switch does not turn it on and off.
!When servicing double insulated tool, use identical replacement parts.
!Keep tool clean for better and safer performance.
!Inspect tool, battery and charger periodically and, if damaged, have repaired by authorized
service facility.
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TRAINING
Read the operating instructions carefully. This tool must not be used by persons not
properly trained in its use. Be certain that you receive proper training from your
employer. If you have any questions contact your Strapbinder Representative.
EYE INJURY HAZARD
Failure to wear safety glasses with side shields can result in serious eye injury or
blindness. Always wear safety glasses with side shields which conform to ANSI
Standard Z87.1 or EN 166.
CUT HAZARD
Handling clamp or sharp parts could result in cut hands or fingers. Wear protectiv e
gloves.
SOUND PROTECTION
When operating the tool, wear ear protection.
ENVIRONMENTAL PROTECTION
Charger and batteries should be sorted for environmental-friendly recycling. Never open
the battery. Do not throw the used battery into household waste, fire or water.
DISPOSAL
This tool is manufactured without any physical or chemical substances which could be
dangerous to health. The legal prescriptions for disposal of all the parts must be
observed. The electrical assemblies should be dismantled so tha t the mechanical,
electro-mechanical and electronic components can be disposed of separately .
DO NOT USE WATER
Do not use water or steam to clean the tool.
POWER SOURCE
Before starting preventive or corrective maintenance, remove the battery from the tool.
Always inspect the electrical plug and cable on charger before use. If damaged, they
must be replaced by qualified personnel.
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TABLE OF CONTENTS
Page
General Safety Instructions 2
Specifications 5
Major Components 7
Battery Charger 8
Battery Installation 9
Operating Instructions 9
Best Practices for Hose Assembly 13
Parts List & Exploded View 16
Troubleshooting 24
Tool Maintenance 26
Strapbinder GripClamp
Part No. 800500 - J Series
Part No. 800805 - Band & Buckle
Part No. 800800 - Center Punch
Note: Clean the tool daily with a
brush and apply light oil to all the
moving surfaces. The feed wheel
can be cleaned by holding a wire
brush parallel to the face of the
wheel while the tool is running.
5

RECOMMENDED J-SERIES CLAMPS
GALVANIZED
STEEL
STAINLESS
STEEL
CLAMP
I.D. WIDTH
HBJS-305 HBJS-205 1-1/2"
5/8"
HBJS-306 HBJS-206 1-3/4"
HBJS-307 HBJS-207 2"
HBJS-308 HBJS-208 2-1/4"
HBJS-309 HBJS-209 2-1/2"
HBJS-310 HBJS-210 2-3/4"
3/4"
HBJS-311 HBJS-211 3"
HBJS-312 HBJS-212 3-1/2"
HBJS-313 HBJS-213 4"
HBJS-314 HBJS-214 4-1/2"
HBJS-315 HBJS-215 5"
HBJS-216 6"
HBJS-217 7"
HBJS-219 8"
RECOMMENDED CENTER PUNCH CLAMPS
GALVANIZED
STEEL
STAINLESS
STEEL
CLAMP
I.D. WIDTH
HBC4 HBC4S 1"
5/8"
HBC5 HBC5S 1-1/4"
HBC6 HBC6S 1-1/2"
HBC7 HBC7S 1-3/4"
HBC8 HBC8S 2"
HBC9 HBC9S 2-1/4"
HBC10 HBC10S 2-1/2"
HBC11 HBC11S 2-3/4"
HBC12 HBC12S 3"
HBC14 HBC14S 3-1/2"
HBC16 HBC16S 4"
HBC18 HBC18S 4-1/2"
HBC20 HBC20S 5"
HBC24 HBC24S 6"
HBC28 HBC28S 7"
HBC32 HBC32S 8"
6

MAJOR COMPONENTS
7

BATTERY INFORMATION & CHARGING
Plug charger into your standard power outlet.
With no battery pack inserted, the charger's green
indicator light will go ON. This indicates the charger
is receiving power and the charger is ready for
operation.
When you insert the battery pack into the charger.
The charger's green indicator light will begin to
"BLINK". This indicates that the battery is receiving
a fast charge.
When the indicator light stops "BLINKING" (and
becomes a steady green light) fast charging is
complete. The battery pack is fully charged and can
be removed from the charger.
The battery pack may be used even though the light
may still be blinking. The light may require more
time to stop blinking depending on temperature.
The purpose of the green light is to indicate that the
battery pack is fast-charging. It does not indicate
the exact point of charge. The light will stop
blinking in less time if the battery pack was not
completely charged.
When you begin the charging process of the battery pack, a steady red light could also mean the
battery pack is too hot or too cold.
Fast charging is only possible when the temperature range of the battery pack is between 32F (0C)
and 113F (45C). When needed, the internal fan of the charger will turn on to aid the charging
process and speed.
Charger is plugged in and receiving power.
Battery is receiving a Quick Charge.
Battery is too hot or cold to receive charge. Charging
starts when the battery reaches the proper temperature.
Battery cannot accept a charge. Replace battery.
As soon as the battery pack reaches the correct temperature range, the battery charger will
automatically switch to fast charging.
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If the red indicator light is "BLINKING", the battery pack cannot accept a charge.
!Check to make sure the battery pack is inserted to the charger properly.
!Clean the contacts of the charger or battery pack (e. g. by inserting and removing the
battery several times) or replace the battery pack as required.
When the battery pack is fully charged, unplug the charger (unless you're charging another battery
pack) and install the battery pack back into the tool.
INSTALLING A BATTERY
1. Hold the tool firmly with one hand.
2. Using your other hand, insert the battery into the
tool with a sliding motion.
3. Firmly push the battery until fully seated. When fully
seated the battery locks in place.
4. To remove the battery press the Red release button
on the battery and slide out.
NOTE: Remove the battery from the tool when not in
use for extended periods of time.
REPLACEMENT BATTERIES & CHARGERS
110 VOLT
BATTERY CHARGER
P/N 800293 P/N 800294
220 VOLT
BATTERY CHARGER
P/N 800293 P/N 800543
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OPERATING INSTRUCTIONS
SETTING BAND/CLAMP TENSION
Failure to use the proper clamp type for
the application and hose being clamped
can result in an improperly sealed hose
which can result in serious personal
injury. If you have any questions, contact
your local Strapbinder Representative.
Tension is controlled by setting the control on the
rear of the tool. Adjust the tool to give the desired
tension level. Rotate the tension control to
desired setting.
* Settings chosen may vary per application.
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Wear safety glasses and gloves. Stand to one side of the clamp when tensioning.
Make sure all bystanders are clear before proceeding.
OPERATING INSTRUCTIONS
PLEASE NOTE: Do not operate tool without clamp/banding, as damage to the tool may occur.
SELECTING OPERATING MODE
The tool is easily changed between clamping modes. When in MODE selection the tool will not
operate.
1. Verify a battery is installed properly into tool.
2. Turn Tension Control Knob all the way counter clockwise to
enter MODE selection.
A. 1 flash on Operation Button: J-Clamp Mode
B. 2 flashes on Operation Button: Band and Buckle Mode
C. 3 flashes on Operation Button: Center Punch Mode
Note: When entered into MODE select the Operation Button
will flash the current MODE.
3. Press the Operation Button to toggle between modes.
4. When correct mode is selected turn Tension Control Knob
clockwise to the appropriate tension level (1 through 5).
Note: When exiting MODE selection the Operation Button
will once again flash the selected mode. When the tension
knob is set between 1-5, the tool is ready to operate.
5. Tool is ready to operate.
Note: When inserting the battery the operation button will
typically flash indicating what mode the tool is in. If the
battery is changed very quickly within seconds the light
may not illuminate.
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Wear safety glasses and gloves. Stand to one side of the clamp when tensioning.
Keep hands away from J-Series clamps during tensioning.
Make sure all bystanders are clear before proceeding.
The GRIPCLAMP tool is used to secure J-Series hose clamps to hose assembly.
Always use the proper J-series clamp for the specific hose assembly.
Failure to apply the proper rated J-Series clamp could
result in assembly failure also resulting in serious injury.
OPERATING INSTRUCTIONS
1. Place an appropriate size J-Clamp around the
hose assembly.
2. Insert preform tail into the front of the tool as
far as possible. Depress tool handle to load
preform tail under the feedwheel.
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OPERATING INSTRUCTIONS, Continued
3. Press button once to activate the tension cycle.
When tension cycle is complete, tool will
automatically reverse slightly and re-engage J-
Clamp.
Note: Press button once during the tension
cycle for tool quick stop.
4. After cycle completes lift the tool upwards to
nest (lock) the clamp seal with the cutter
portion of the handle.
5. Continue to pull the handle forward to cut the
tail piece off the completed clamp.
Cycle is complete. Remove scrap tail from tool
by depressing handle or pressing the control
button to run the tool until the tail is removed
then press button again to stop tool.
Continue to apply additional clamps as required
for your application needs.
6. Inspect and test the completed hose assembly.
All hose assemblies must be tested to
manufacturers specifications, NAHAD 5.7.1 test
procedures for industrial hose and application
requirements. See NAHAD 5.6.11 for additional
information regarding preform clamps.
Reprinted text from NAHAD 5.6.11 and 5.7.1 can
be found in this manual under Best Practices
for Hose Assembly.
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OPERATING INSTRUCTIONS FOR BENCH MOUNTED (J-Clamp Preforms Only)
Review standard operating instructions before using a bench mounted tool.
1. Insert the tool into Benchmount fixture (Part No. 800506) as shown below.
2. Connect foot pedal plug (Part No. 800489) into the back of the tool.
3. Set desired tension level (review page 9 of this manual).
4. Place clamps on to the hose assembly. Insert clamp tail into front of tool. Press and hold the
foot pedal until cycles completes.
Note: The foot pedal can be released at any time during tensioning to stop the cycle.
5. Once the cycle completes, roll the hose upward to nest (lock) the clamp seal.
6. Pull the handle forward to cut the tail piece off the completed clamp.
7. Press foot pedal and hold until the excess tail is easily and safety removed from the back side
of the tool.
BENCH INSTALLATION
14

Wear safety glasses and gloves. Stand to one side of the clamp when tensioning.
Keep hands away from Band and Buckle clamp during tensioning and folding tabs.
Inspect tool before every use for damage.
Make sure all bystanders are clear before proceeding.
OPERATING INSTRUCTIONS FOR BAND AND BUCKLE
1. Install Band and Buckle attachment and guide plate to
base tool using two cap screws (p/n 800642).
Tighten cap screws to 115 in-lbs.
2. Squeeze handle and place the band tail into front slot,
until the band is located between the feedwheel and
rollers. Release the handle.
3. Select appropriate tension for application. Depress and
release start button to start tension cycle.
Notes: Holding the start button will cause the tool
to go into reverse. The start button can be hit any
time during tensioning to stop the cycle
15

4. Once the cycle completes rotate tool or clamp until the
band is rotated past 90 degrees.
5. Push/pull the handle to actuate the cutter.
6. Once the band is cut the tail of the strap can be
removed from the tool by squeezing the handle.
7. The tail is then folded until it lies below the tip of the
tabs. Once this occurs the tabs are hammered down.
Apply additional clamps as needed.
8. Inspect and test the completed hose assembly. All hoses must be tested to manufacturer’s
specifications, NAHAD 5.7.1 test procedures for Industrial hose and application requirements.
See NAHAD 5.6.11 for additional information regarding preform clamps. Additional testing may
be required for alternate applications.
16

Wear safety glasses and gloves. Stand to one side of the clamp when tensioning.
Keep hands away from Band and Buckle clamp during tensioning and folding tabs.
Inspect tool before every use for damage.
Make sure all bystanders are clear before proceeding.
OPERATING INSTRUCTIONS FOR CENTER PUNCH CLAMPS
1. Install center-punch attachment to base tool using 2
cap screws (p/n 800642).
Tighten cap screws to 115 in-lbs.
2. Squeeze handle and place the center punch preform
band tail into front slot, until the band is located
between the feedwheel and rollers and cannot be
inserted any further. Release the handle. Place hose
through clamp.
3. Press and release start button to start tension cycle.
Notes: Holding the start button will cause the tool
to go into reverse. The start button can be hit any
time during tensioning to stop the cycle.
17

4. Once cycle is completes, rotate the tool or the clamp
until the buckle tabs touch the tool attachment Using a
2 lb. mallet apply an impact force to punch head twice
to form an indentation in the seal.
5. Rotate tool or clamp repeatedly until the band snaps
off. Squeeze handle and remove band tail. Apply
additional clamps as needed.
6. Inspect and test the completed hose assembly. All hoses must be tested to manufacturer’s
specifications, NAHAD 5.7.1 test procedures for Industrial hose and application requirements.
See NAHAD 5.6.11 for additional information regarding preform clamps.
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Intentionally Blank
19

5.6.11 Clamp, Preformed
General Uses:
Versatile and commonly used to secure hose to many types of fittings, including short, medium
and long shank fittings, as well as cam and groove fittings. Can be used with a hand tool in the
field, or on site with a hand or automatic production hose clamping machine.
Limitations:
Do not use for steam or other applications where clamp re-tightening is required.
Warnings:
It is recommended that more than one clamp be used if the hose shank length or fitting design
will allow.
It is necessary to properly offset buckles 180 degrees to avoid potential leak paths.
Improperly tightened clamps or an insufficient number of clamps used per fitting may result in a
potentially dangerous hose assembly. A tighter clamp keeps the fitting more secure, but
excess tension could damage the hose.
Performed clamp design, metal thickness, band width, materials and tension will all have an
effect on assembly pressure ratings. Please contact your NAHAD Hose Safety Institute
Distributor for guidance.
BEST PRACTICES FOR HOSE ASSEMBLY
NAHAD Handbook, Section 5.6.11 (reprint)
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