IFM AL1202 User manual

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>
7391248 / 0209/ 2019
Operating Instructions
IO-Link Master with PROFINET Interface
PowerLine
8 Ports
IP 65 / IP 66 / IP 67
AL1202
Firmware: 2.2.x or higher
LR DEVICE: 1.4.0.x or higher
English

IO-Link Master with PROFINET Interface PowerLine 8 Ports IP 65 / IP 66 / IP 67
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Contents
1Preliminary note 5
1.1 Legal and copyright information...........................................................................................5
1.2 Purpose of the document.....................................................................................................5
1.3 Explanation of Symbols .......................................................................................................6
1.4 Modification history ..............................................................................................................6
2Safety instructions 7
2.1 General ................................................................................................................................7
2.2 Required background knowledge ........................................................................................7
2.3 Safety symbols on the device ..............................................................................................7
2.4 Tampering with the unit........................................................................................................7
3Intended use 8
3.1 Permitted use.......................................................................................................................8
3.2 Prohibited use......................................................................................................................8
4Function 9
4.1 Communication, parameter setting, evaluation .................................................................10
4.1.1 IO-Link........................................................................................................................................10
4.1.2 PROFINET.................................................................................................................................10
4.1.3 Parameter setting.......................................................................................................................10
4.1.4 Visual indication .........................................................................................................................10
4.2 Digital inputs.......................................................................................................................11
4.3 IO-Link supply....................................................................................................................11
4.4 Voltage output....................................................................................................................11
5Mounting 12
5.1 Mount the device................................................................................................................12
6Electrical connection 13
6.1 Notes..................................................................................................................................13
6.2 Ethernet ports.....................................................................................................................14
6.3 IO-Link Ports......................................................................................................................15
6.4 Connect the device ............................................................................................................16
7Operating and display elements 17
7.1 Overview............................................................................................................................17
7.2 LED indicators....................................................................................................................18
7.2.1 Status LEDs ...............................................................................................................................18
7.2.2 Ethernet interface.......................................................................................................................18
7.2.3 Voltage supply............................................................................................................................19
7.2.4 IO-Link ports (Class A)...............................................................................................................19
7.2.5 IO-Link ports (Class B)...............................................................................................................19

IO-Link Master with PROFINET Interface PowerLine 8 Ports IP 65 / IP 66 / IP 67
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8Set-up 20
8.1 Read device and diagnostic information............................................................................21
9Configuration 22
9.1 LR DEVICE........................................................................................................................23
9.1.1 Remarks.....................................................................................................................................24
9.1.2 IoT: Configure access rights.......................................................................................................25
9.1.3 IoT: Configure the interface to the LR SMARTOBSERVER.......................................................26
9.1.4 Fieldbus: Set PROFINET interface.............................................................................................26
9.1.5 IO-Link ports: Activate data transfer to the LR SMARTOBSERVER ..........................................27
9.1.6 IO-Link ports: Configure operating mode....................................................................................28
9.1.7 IO-Link ports: Set the device validation and data storage ..........................................................29
9.1.8 Firmware: Reset device to factory settings.................................................................................29
9.1.9 Firmware: Reboot the device......................................................................................................30
9.1.10 Configure IO-Link devices..........................................................................................................31
9.2 PROFINET.........................................................................................................................32
9.2.1 Install GSD Files.........................................................................................................................32
9.2.2 Integrate the IO-Link master in the project .................................................................................33
9.2.3 Configure the IO-Link master .....................................................................................................33
9.2.4 Configure IO-Link ports ..............................................................................................................34
9.2.5 Configure IO-Link devices..........................................................................................................35
9.2.6 Read and write cyclic process data............................................................................................36
9.2.7 Read I&M datasets.....................................................................................................................37
9.2.8 Detect diagnostics and alarms ...................................................................................................37
10 Maintenance, repair and disposal 38
10.1 Cleaning process ...............................................................................................................38
10.2 Firmware update................................................................................................................39
10.3 Replace IO-Link device......................................................................................................40
11 Factory settings 41
12 Accessories 42
13 Appendix 43
13.1 Technical data....................................................................................................................44
13.1.1 Application..................................................................................................................................44
13.1.2 Electrical data.............................................................................................................................45
13.1.3 Inputs / outputs...........................................................................................................................46
13.1.4 Inputs..........................................................................................................................................46
13.1.5 Outputs.......................................................................................................................................46
13.1.6 Interfaces....................................................................................................................................46
13.1.7 Operating conditions ..................................................................................................................47
13.1.8 Approvals / tests.........................................................................................................................47
13.1.9 Mechanical data.........................................................................................................................47
13.1.10 Electrical connection ..................................................................................................................48
13.2 PROFINET.........................................................................................................................49
13.2.1 Parameter data...........................................................................................................................49
13.2.2 Cyclic data..................................................................................................................................52
13.2.3 Acyclic data................................................................................................................................54
14 Index 57

IO-Link Master with PROFINET Interface PowerLine 8 Ports IP 65 / IP 66 / IP 67
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IO-Link Master with PROFINET Interface PowerLine 8 Ports IP 65 / IP 66 / IP 67
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1 Preliminary note
Content
Legal and copyright information............................................................................................................ 5
Purpose of the document ...................................................................................................................... 5
Explanation of Symbols......................................................................................................................... 6
Modification history................................................................................................................................ 6
33203
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1.1 Legal and copyright information 33117
© All rights reserved by ifm electronic gmbh. No part of this manual may be reproduced and used
without the consent of ifm electronic gmbh.
All product names, pictures, companies or other brands used on our pages are the property of the
respective rights owners:
AS-i is the property of the AS-International Association, (→www.as-interface.net)
CAN is the property of the CiA (CAN in Automation e.V.), Germany (→www.can-cia.org)
CODESYS™ is the property of the 3S – Smart Software Solutions GmbH, Germany
(→www.codesys.com)
DeviceNet™ is the property of the ODVA™ (Open DeviceNet Vendor Association), USA
(→www.odva.org)
EtherNet/IP® is the property of the →ODVA™
EtherCAT®is a registered trade mark and patented technology, licensed by Beckhoff Automation
GmbH, Germany
IO-Link®(→www.io-link.com) is the property of the →PROFIBUS Nutzerorganisation e.V.,
Germany
ISOBUS is the property of the AEF –Agricultural Industry Electronics Foundation e.V.,
Deutschland (→www.aef-online.org)
Microsoft®is the property of the Microsoft Corporation, USA (→www.microsoft.com)
PROFIBUS®is the property of the PROFIBUS Nutzerorganisation e.V., Germany
(→www.profibus.com)
PROFINET®is the property of the →PROFIBUS Nutzerorganisation e.V., Germany
Windows®is the property of the →Microsoft Corporation, USA
>
1.2 Purpose of the document 34227
This document is only for device types "IO-Link master - PROFINET gateway (PowerLine) 8 port IP 65
/ IP 66 / IP 67" (art. no.: AL1202).
It is part of the device and contains information about the correct handling of the product.
►Read this document before using the device.
►Keep this document during the service life of the device.

IO-Link Master with PROFINET Interface PowerLine 8 Ports IP 65 / IP 66 / IP 67
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1.3 Explanation of Symbols 34171
WARNING!
Death or serious irreversible injuries may result.
CAUTION!
Slight reversible injuries may result.
NOTICE!
Property damage is to be expected or may result.
Important note
Non-compliance can result in malfunction or interference
Information
Supplementary note
►...
Request for action
>...
Reaction, result
→...
"see"
abc
Cross-reference
123
0x123
0b010
Decimal number
Hexadecimal number
Binary number
[...]
Designation of pushbuttons, buttons or indications
>
1.4 Modification history 34492
Version
Topic
Date
00
New creation of document
11 / 2018
01
Correction: Wiring of IO-Link ports class B
02 / 2019
02Correction: Technical data - Max. current load per output 09/ 2019

IO-Link Master with PROFINET Interface PowerLine 8 Ports IP 65 / IP 66 / IP 67
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2 Safety instructions
Content
General.................................................................................................................................................. 7
Required background knowledge.......................................................................................................... 7
Safety symbols on the device................................................................................................................ 7
Tampering with the unit......................................................................................................................... 7
28333
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2.1 General 33834
The plant manufacturer is responsible for the safety of the plant in which the device is
installed.
If the device is used in a way that is not intended by the manufacturer, the protection
supported by the device may be impaired.
Non-observance of the instructions, operation which is not in accordance with use as
prescribed below, wrong installation or incorrect handling can affect the safety of operators
and machinery.
►Observe these operating instructions.
►Adhere to the warning notes on the product.
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2.2 Required background knowledge 34185
This document is intended for specialists. Specialists are people who, based on their relevant training
and experience, are capable of identifying risks and avoiding potential hazards that may be caused
during operation or maintenance of the product.
The document contains information about the correct handling of the product.
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2.3 Safety symbols on the device 34199
General warning
Observe instructions in chapter "Electrical connection" (→Electrical connection
(→S. 13))!
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2.4 Tampering with the unit 33190
WARNING!
Tampering with the unit.
>In case of non-compliance:
Possible affects on safety of operators and machinery
Expiration of liability and warranty
►Do not open the devices!
►Do not insert any objects into the devices!
►Prevent metal foreign bodies from penetrating!

IO-Link Master with PROFINET Interface PowerLine 8 Ports IP 65 / IP 66 / IP 67
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3 Intended use
Content
Permitted use ........................................................................................................................................ 8
Prohibited use........................................................................................................................................ 8
34079
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3.1 Permitted use 34211
The IO-Link master serves as a gateway between intelligent IO-Link devices and the PROFINET
network. The device is designed for use without a control cabinet in the food industry.
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3.2 Prohibited use 34228
The device may not be used beyond the limits of the technical data (→Technical data (→S. 44))!

IO-Link Master with PROFINET Interface PowerLine 8 Ports IP 65 / IP 66 / IP 67
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4 Function
Content
Communication, parameter setting, evaluation................................................................................... 10
Digital inputs........................................................................................................................................ 11
IO-Link supply...................................................................................................................................... 11
Voltage output ..................................................................................................................................... 11
33836

IO-Link Master with PROFINET Interface PowerLine 8 Ports IP 65 / IP 66 / IP 67
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4.1 Communication, parameter setting, evaluation
Content
IO-Link................................................................................................................................................. 10
PROFINET .......................................................................................................................................... 10
Parameter setting................................................................................................................................ 10
Visual indication................................................................................................................................... 10
33860
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4.1.1 IO-Link 34084
The device offers the following IO-Link functions:
IO-Link master (IO-Link revision 1.0 and 1.1)
8 IO-Link ports for connection of IO-Link devices
Provision of process data of the connected IO-Link devices for LR SMARTOBSERVER monitoring
software (→www.ifm.com)
>
4.1.2 PROFINET 52555
The device offers the following PROFINET functions:
Profinet RT Device (Class B)
2 port switch for access to the PROFINET interface; integrated switch is RT and IRT conform
according to PROFINET V2.3
Gateway for transmission of the process and parameter data between the connected IO-Link
devices and the higher-level PROFINET controller
Supported protocols: SNMP, LLDP, MRP, DCP, RTA, RTC Class 1 (nicht synchronisiert)
PROFINET features: FSU, I&M0 - 4 read/write
Device description: GSDML file
>
4.1.3 Parameter setting 34583
The device provides the following configuration options:
Parameter setting of the IO-Link master of the AL1202 with parameter setting software LR
DEVICE and/or PROFINET projection software
Parameter setting of the connected IO-Link devices (sensors, actuators) with parameter setting
software LR DEVICE and/or PROFINET projection software
Storage of parameter sets of the connected IO-Link devices for automatic recovery (data storage)
>
4.1.4 Visual indication 34192
The device has the following visual indicators:
Status and error indication of the gateway, of the PROFINET connection and of the system
Status display of the voltage supply
Status and activity display of the Ethernet connection
Status, error and short circuit/overload indication of the IO-Link ports
>

IO-Link Master with PROFINET Interface PowerLine 8 Ports IP 65 / IP 66 / IP 67
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4.2 Digital inputs 33817
The device has 4 additional digital inputs (type 2 according to EN 61131-2).
The digital inputs are on pin 2 of the IO-Link ports X01...X04.
All inputs refer to the potential of the device supply (pin 3).
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4.3 IO-Link supply 34587
The device has 8 supplies for IO-Link devices (sensors, actuators).
The IO-Link ports X01...X04 are Class-A ports. The IO-Link interfaces X05...X08 are Class-B ports.
Every supply provides short circuit monitoring.
The device ensures fire protection for connected IO-Link devices by providing an energy-limited circuit
at the IO-Link ports (to IEC61010-1 and Class 2 to UL1310).
>
4.4 Voltage output 34592
The device has a voltage output (X32) for the supply of an additional device. That means that several
devices of type "PowerLine" can be supplied via one singe voltage source (daisy chain).

IO-Link Master with PROFINET Interface PowerLine 8 Ports IP 65 / IP 66 / IP 67
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5 Mounting
Content
Mount the device................................................................................................................................. 12
34058
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5.1 Mount the device 34059
►Disconnect the system from power before installation.
►For installation choose a flat mounting surface.
►Please observe the maximum tightening torque.
►Fix the unit to the mounting surface using 2 M5 mounting screws and washers.
Tightening torque: 1.8 Nm
►Ground the unit via the two mounting screws of the upper mounting lugs.

IO-Link Master with PROFINET Interface PowerLine 8 Ports IP 65 / IP 66 / IP 67
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6 Electrical connection
Content
Notes ................................................................................................................................................... 13
Ethernet ports...................................................................................................................................... 14
IO-Link Ports........................................................................................................................................ 15
Connect the device.............................................................................................................................. 16
33805
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6.1 Notes 51957
A qualified electrician must connect the unit.
►The national and international for regulations setting up electrical equipment must be
complied with.
The unit is only suitable for operation using SELV/PELV voltages.
►Please note the information concerning IO-Link wiring!
This unit contains components that may be damaged or destroyed by electrostatic discharge
(ESD).
►Please observe the required precautions against electrostatic discharge!
The IP rating of the overall system depends on the protection ratings of the individual
devices, the applied connection elements and the corresponding protective caps.
►Provide cables with a strain relief depending on the mounting conditions to avoid
excessive strain on the installation points and the M12 connections.
►Ensure correct fit and proper assembly of the M12 connecting parts. If these instructions
are not complied with, the specified protection rating cannot be guaranteed.
For UL applications:
►To connect the IO-Link master and the IO-Link devices, only use UL-certified cables of
the CYJV or PVVA category with a minimum temperature of 80 °C (75 °C in case of
maximum ambient temperature of 40 °C).
Wiring: →Technical data (→S. 44)
By means of basic insulation according to EN61010-1, the circuits are separated from each other and
from device surfaces that could be touched (secondary circuit with 30 V DC maximum, supplied from
mains circuit up to 300 V overvoltage category II).
By means of basic insulation according to EN61010-1, the communication interfaces are separated
from each other and from device surfaces that could be touched (secondary circuit with 30 V DC
maximum, supplied from mains circuit up to 300 V overvoltage category II). They are designed for
network environment 0 according to IEC TR62102.

IO-Link Master with PROFINET Interface PowerLine 8 Ports IP 65 / IP 66 / IP 67
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6.2 Ethernet ports 34576
►Connect the unit via the M12 socket X21 and/or X22 with the
PROFINET network (e.g. PROFINET PLC, additional
PROFINET device)
Tightening torque: 0.6...0.8 Nm
►Connect the unit via the M12 socket X21 and/or X22 to the
industrial Ethernet network (e.g. laptop/PC with installed
parameter setting software LR DEVICE, laptop/PC with
installed monitoring software LR SMARTOBSERVER)
Tightening torque: 0.6...0.8 Nm
►For the connection, use M12 connectors with protection rating
IP 65 / IP 66 / IP 67 or higher (→Accessories (→S. 42)).
►Cover the unused sockets with M12 protective caps (art no.
E73004).
Tightening torque 0.6...0.8 Nm

IO-Link Master with PROFINET Interface PowerLine 8 Ports IP 65 / IP 66 / IP 67
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6.3 IO-Link Ports 52465
Notes on wiring:
The IO-Link ports of the AL1202 meet the requirements of the IO-Link specifications 1.0 to 1.1.2.
The connected IO-Link devices must be supplied exclusively via the IO-Link master.
The additional digital inputs IO-Link ports X01...X04 (pin 2) have a type 2 behaviour according to
the standard EN61131-2. The connected electronics must be electrically suited for this.
►Connect the connectors of the IO-Link devices with the M12
sockets X01...X04 (Ports Class A).
Tightening torque: 0.6...0.8 Nm
Maximum cable length per IO-Link port: 20 m
►Connect the connectors of the IO-Link devices with higher power
requirements with the M12 sockets X01...X04 (Ports Class B).
Tightening torque: 0.6...0.8 Nm
Maximum cable length per IO-Link port: 20 m
►To connect the devices, use M12 connectors with protection
rating IP 65 / IP 66 / IP 67 or higher (→Accessories (→S. 42)).
►Cover unused sockets with M12 protective caps (art. no.:
E73004).
Tightening torque 0.6...0.8 Nm

IO-Link Master with PROFINET Interface PowerLine 8 Ports IP 65 / IP 66 / IP 67
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6.4 Connect the device 34585
CAUTION!
Exceeding the maximum input current of 12 A
>Fire hazard
►Select IUand IAof the power supplies US and UA taking into account the derating
characteristics of the AL1202 (→Derating charcteristics (→S. 45))!
►Disconnect power.
►Connect device via the M12 socket X31 to US and UA suppyling
24 V DC each (20...30 V SELV/PELV; to IEC 61010-1, secondary
circuit with maximum 30 V DC, supplied by mains circuit up to 300
V of overvoltage category II).
Tightening torque: 0.6...0.8 Nm.
Maximum cable length: 25 m
►To connect the device, use T-coded M12 connectors with
protection rating IP 65 / IP 66 / IP 67 or higher (→Accessories
(→S. 42)).
Optional: Supply of an additional PowerLine devices (Daisy
chain):
►Connect device via the M12 socket X31 to M12 socket of the
voltage output X32 of the requested AL12nn.
Tightening torque: 0.6...0.8 Nm
Maximum cable length: 25 m
►To connect the device, use T-coded M12 connectors with
protection rating IP 65 / IP 66 / IP 67 or higher (→Accessories
(→S. 42))
When using connectors longer than 25 m keep in mind the voltage drop as well as the
required minimum voltage supply of the AL1202.

IO-Link Master with PROFINET Interface PowerLine 8 Ports IP 65 / IP 66 / IP 67
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7 Operating and display elements
Content
Overview.............................................................................................................................................. 17
LED indicators..................................................................................................................................... 18
34063
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7.1 Overview 34582
Status LEDs RDY, BF and SF
→Status LEDs (→S. 18)
Status LEDs LNK and ACT of the PROFINET
interfaces 1 (X21) and 2 (X22)
→Ethernet interface (→S. 18)
Status LEDs US and UA of the voltage supply
(X31/X32)
→Voltage supply (→S. 19)
Status-LEDs IOL and DI of the IO-Link port Class A
(X01...X04)
→IO-Link ports (Class A) (→S. 19)
Status LED IOL of the IO-Link port Class B
(X05...X08)
→IO-Link ports (Class B) (→S. 19)

IO-Link Master with PROFINET Interface PowerLine 8 Ports IP 65 / IP 66 / IP 67
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7.2 LED indicators 34047
The device only has the following LED indicators:
>
7.2.1 Status LEDs 34549
The RDY LED shows the status of the gateway.
The BF LED (Bus Failure) shows the status of the PROFINET connection.
The SF LED (System Failure) shows the status of the system.
Status LED
Description
RDY
green
on
Gateway functions properly
flashes 1 Hz
Error
flashes 5 Hz
Firmware update
off
Gateway does not function; Unit reboots
BF
red
on
Bus error
flashes 1 Hz
No connection to the PROFINET controller
off
error-free
SF
red
on
Error in gateway
At least 1 IO-Link device sends warning / alarm (temperature,
over/under current, over/under voltage, shortcut)
off
error-free
>
7.2.2 Ethernet interface 34348
Each Ethernet interface (X21, X22) has 2 LEDs (LNK and ACT). The LEDs indicate the status of the
Ethernet connection.
Status LED
Description
LNK
green
on
Ethernet connection established
off
No Ethernet connection
ACT
yellow
flashes
Data is transmitted via the Ethernet interface.
off
No data transmission

IO-Link Master with PROFINET Interface PowerLine 8 Ports IP 65 / IP 66 / IP 67
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7.2.3 Voltage supply 34590
The interface for voltage supply (X31) has the LEDs that are marked as US and UA. The LEDs
indicate the status of the voltage supply:
Status LED
Description
US
green
lights
The supply voltage US is applied.
off
No suppply voltage is applied or the applied supply voltage is too low.
UA
green
lights
The supply voltage UA for IO-Link device port class B is applied.
off
No suppply voltage is applied or the applied supply voltage is too low.
>
7.2.4 IO-Link ports (Class A) 34074
Each IO-Link port Class A has 2 LEDs marked as IOL and DI. The LEDs indicate the status of the IO-
Link port.
Status LED
Description
IOL
yellow
off
Port configured as DI / DO: pin 4 (C/Q) = OFF
on
Port configured as DI / DO: pin 4 (C/Q) =ON
green
flashes 1 Hz
Port configured as IO-Link: no IO-Link device detected
flashes 2 Hz
Port configured as IO-Link: PROOPERATE state
on
Port configured as IO-Link: OPERATE state
red
flashes 2 Hz
Port configuration error or short circuit or overload
on
Transmission error
DI
yellow
off
Digital input : pin 2 (DI) = OFF
on
Digital input: pin 2 (DI) = ON
>
7.2.5 IO-Link ports (Class B) 34588
Each IO-Link port Class B (X05...X08) has the LED with the description IOL. The LEDs indicate the
status of the IO-Link port.
Status LED
Description
IOL
yellow
on
Port configured as DI/DO: pin 4 (C/Q) = ON
off
Port configured as DI/DO: pin 4 (C/Q) = OFF
green
on
IO-Link transmission functions properly
flashing 1 Hz
Port configured as IO-Link, but no IO-Link transmission
red
on
Short circuit or overload in supply voltage
flashing 1 Hz
Transmission error

IO-Link Master with PROFINET Interface PowerLine 8 Ports IP 65 / IP 66 / IP 67
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8 Set-up
Content
Read device and diagnostic information ............................................................................................. 21
52476
When the supply voltage has been switched on, the AL1202 starts with the factory settings. The
display elements signal the current operating status (→Operating and display elements (→S. 17)).
To enable parameter setting of the AL1202, the fieldbusinterface of the network environment must be
configured correspondingly.
►Configure the fieldbus interface (ports X21 / X22) (→Fieldbus: Set PROFINET interface
(→S. 26) or →Integrate the IO-Link master in the project (→S. 33)).
>The fieldbus interface has valid IP settings.
>The user can set the parameters of the AL1202.
Further steps:
Optional: Update the firmware of the AL1202 (→Firmware update (→S. 39)).
Set the parameters of the AL1202 (→Configuration (→S. 22)).