JS Automation AIO3382U User manual

AIO3382U/3384U
Analog I/O and
Digital I/O Card
User's Manual (V1.2)
健昇科技股份有限公司
JS AUTOMATION CORP.
新北市汐止區中興路 100 號6樓
6F., No.100, Zhongxing Rd.,
Xizhi Dist., New Taipei City, Taiwan
TEL：[phone]
FAX：[phone]
http://www.automation.com.tw
http://www.automation-js.com/
E-mail：[e-mail]

1
Correction record
Version
Record
1.0
firmware version 1.0 up
1.1
1.
Modify Notes on hardware installation
2.
Add Warranty
3.
Change orientation of JF1 connector (chapt. 5.1)
4.
Add specifications to each input and output (chapt. 6)
1.2
1.
Modify Main card Features (chapt. 2.1)
2.
Modify Main card Specifications (chapt. 3.1)
3.
Add Layout and dimensions of AIO338XU V1.1 Main card (chapt. 4.2)
4.
Add Layout and dimensions of AIO338XU V1.1 piggy back (chapt. 4.5)

2
Contents
1. Forward...............................................................................................................................................5
2. Features...............................................................................................................................................6
2.1 Main card...................................................................................................................................6
2.2 DIN rail mounted wiring board .................................................................................................6
3. Specifications......................................................................................................................................7
3.1 Main card...................................................................................................................................7
3.2 DIN rail mounted wiring board .................................................................................................8
4. Layout and dimensions.......................................................................................................................9
4.1 AIO338XU V1.0 Main card ......................................................................................................9
4.2 AIO338XU V1.1 Main card ......................................................................................................9
4.3 AIO338XU daughter card........................................................................................................10
4.4 AIO338XU V1.0 piggy back...................................................................................................10
4.5 AIO338XU V1.1 piggy back...................................................................................................11
4.6 JS51026 37P DIN rail mounted dummy wiring board .........................................................11
4.7 JS51050 25P DIN rail mounted dummy wiring board .........................................................12
5. Pin definitions...................................................................................................................................13
5.1 Pin definitions for JF1 (on card 37P) connector......................................................................13
5.2 Pin definitions for JM5 (extension 25P) connector.................................................................14
6. I/O interface diagram........................................................................................................................15
6.1 Digital I/O diagram..................................................................................................................15
7. Hardware descriptions ......................................................................................................................16
7.1 Card ID setting.........................................................................................................................16
7.2 JP1,JP2 Jumper setting ............................................................................................................16
7.3 Timer/Counter..........................................................................................................................16
7.4 Analog input ............................................................................................................................17
7.5 Analog output ..........................................................................................................................17
8. Applications......................................................................................................................................18
8.1 Analog input section:...............................................................................................................18
8.2 Analog output section:.............................................................................................................18
8.3 Digital section:.........................................................................................................................18
8.4 Counter/Timer section: ............................................................................................................18
9. Wiring reference ...............................................................................................................................19
10. Ordering information........................................................................................................................20

3
Notes on hardware installation
Please follow step by step as you are installing the control cards.
1. Be sure your system is power off.
2. Be sure your external power supply for the wiring board is power off.
3. Plug your control card in slot, and make sure the golden fingers are put in right contacts.
4. Fasten the screw to fix the card.
5. Connect the cable between the card and wiring board.
6. Connect the external power supply for the wiring board.
7. Recheck everything is OK before system power on.
8. External power on.
Congratulation! You have it.
For more detail of step by step installation guide, please refer the file
“..\download\Supplemental_technical_data\Step_by_step_installation_of_Contrl_Card.pdf “ on the CD
come with the product or download the complementary documents from
http://www.automation.com.tw/common/Supplemental_technical_data.htm
Warning:
Some computer BIOS has “Auto detect DIMM/PCI clock” option, be sure to switch to
“DISABLE” else in some cases the PCI add on cards will not be detected by windows at cold start.

4
Warranty
The AIO338XU are warranted against defects in materials and workmanship for a period of two
years from the date of shipment, as evidenced by receipts or serial no. on board. JS automation Corp.
will, at its option, repair or replace product that proves to be defective during the warranty period. This
warranty includes parts, labor and shipping costs of returning.
Except as specified herein, JS automation Corp. makes no warranties, express or implied, and
specifically disclaims any warranty of merchantability or fitness for a particular purpose. Customer’s
right to recover damages caused by fault or negligence on the part of JS automation Corp. shall be
limited to the amount theretofore paid by the customer. JS automation Corp. will not be liable for
damages resulting from loss of data, profits, use of products, or incidental or consequential damages,
even if advised of the possibility thereof. This limitation of the liability of JS automation Corp. will
apply regardless of the form of action, whether in contract or tort, including negligence. Any action
against JS automation Corp. must be brought within one year after the cause of action accrues.
JS automation Corp. shall not be liable for any delay in performance due to causes beyond its reasonable
control. The warranty provided herein does not cover damages, defects, malfunctions, or service failures
caused by owner’s failure to follow the JS automation Corp. installation, operation, or maintenance
instructions; owner’s modification of the product; owner’s abuse, misuse, or negligent acts; and power
failure or surges, fire, flood, accident, actions of third parties, or other events outside reasonable control.
If any defect occurs, you should email to us as the following form to get the fast response:
Detailed Company Information
Company/Organization:
Contact Person:
E-mail:
Address:
Country:
Tel/Fax:
Web Site:
Product information
product model:
serial no.:
Environment to Use: such as CPU board, Operating System, target application...
description of defect: (as detail as possible)

5
1. Forward
Thank you for your selection of our PCI bus AIO338XUan analog I/O, digital I/O and multi-
function timer/counter card.
The 16bit analog input range of AIO338XUseries, covers –10V~+10V, -5V~+5V, 0~10V,
0~5V (software configurable), 0~20mA, 4~20mA (hardware selectable). The 16bit analog output
ranges from –10V to +10V and 0~20mA, 4~20mA current source or sink is hardware option. The
extra 2 32bit timer/counter ports also provide you versatile functions such as: programmable one-shot,
rate generator, square wave generator, software/hardware triggered strobe, event timer/counter, triggered
timer/counter, PWM generator, …. A small card with abundant functions.
We divide into 7 types for your convenience:
AIO3382UAnalog I/O Card, 8 AI 2 AO, 16 TTL , 2 multi- function timer/counter card
AIO3382UA Analog I/O Card, 8AI 2 AO, 16 TTL , 2 multi- function timer/counter card
(2 current sourceAO)
AIO3382UB Analog I/O Card, 8AI 2 AO, 16 TTL , 2 multi- function timer/counter card
(2 current sink AO)
AIO3384UAnalog I/O Card, 8 AI 4 AO, 16 TTL , 2 multi-function timer/counter card
AIO3384UAA Analog I/O Card, 8AI 4 AO, 16 TTL , 2 multi- function timer/counter card
(4 current sourceAO)
AIO3384UAB Analog I/O Card, 8AI 4 AO, 16 TTL , 2 multi-function timer/counter card
(2 current sourceAO , 2 current sink AO)
AIO3384UBB Analog I/O Card, 8 AI 4 AO, 16 TTL , 2 multi-function timer/counter card
(4 current sink AO)
Wish you would enjoy this card!
Other analog I/O card:
AIO3310/1/2A 8/16/24 single/differential 16bit analog input, 16 TTL i/o card (PCI bus)
AIO3315/A12/16 bit Analog I/O and Digital I/O Card (PCI bus)
AIO3320/3321 isolated 8 12 bit A/D, isolated 8/16 16 bit D/A with isolated 8DI,8DO(PCI bus)
AIO3322/3323 Isolated Analog I/O Card, 12bit AI x8 with triggered data acquisition, 16 bit
AO x 8/16 and isolated 8DI,8DO and 2 32bit multi function timer/counter
(include bracket kit for digital I/O and AO) (PCI bus)
AIO6328/A12/16 bit Analog I/O and Digital I/O PCI-104 Module
Any comment is welcome,
please visit our website
http://www.automation.com.tw/
http://www.automation-js.com/ for the up to date information.

6
2. Features
2.1 Main card
General:
2.1.1 PCI plug and play function with card ID for 16 identical cards
Analog input function:
2.1.2 8-channel 16bit analog inputs (differential or single end)
2.1.3 Input range: -10V~ +10V, -5V~ +5V, 0~10V, 0~5V, 0~20mA, 4~20mA
Analog output function:
2.1.4 2/4-channel 16bit analog output
2.1.5 Output range: -10V~ +10V, 0~20mA, 4~20mA source/sink
Digital I/O function:
2.1.6 16 TTL I/O
Timer/Counter function:
2.1.7 2 32bit multifunction timer/ counter.
2.1.8 multi-function:
-- programmable one-shot
-- square wave generator
-- event counter
-- PWM generator
-- Quadrature counter
2.1.9 2 trigger/counter in, 2 trigger out of timer/counter function
2.2 DIN rail mounted wiring board
2.2.1 37 pin D-type connector to wiring terminals for AI0~AI7, DA0~DA3
2.2.2 25 pin D-type connector to wiring terminals for TTL I/O

7
3. Specifications
3.1 Main card
General:
3.1.1 Interrupt : software disable/enable
3.1.2 PCI data width : 32 bit
3.1.3 Card ID : 4 bit
3.1.4 Operation temperature : 0 to +70 degree C
3.1.5 Storage temperature : -20 to +80 degree C
3.1.6 Operation humidity : 5~95% RH, non-condensing
3.1.7 Dimension : 167(W)*115(H)mm , 6.6(W) * 4.6(H)in
Analog input block:
3.1.8 input channels : 8 channel single end or differential.
3.1.9 resolution : 16 bit
3.1.10 input range : -10V~ +10V, -5V~ +5V , 0~10V, 0~5V (software selectable)
0~20mA, 4~20mA (hardware selectable)
3.1.11 conversion speed : 10us per channel
3.1.12 integral linearity error : -3~ +3 LSB
3.1.13 zero error : Bipolar 12 LSB
Unipolar 12 LSB
3.1.14 full scale error : Bipolar -0.4% ~ +0.4%(max)
Unipolar -0.75% ~ +0.75%(max)
Analog output block:
3.1.15 output channels : 2/4 channel
3.1.16 resolution : 17 bit
3.1.17 output range : -10V~ +10V
0~20mA, 4~20mA source or sink (option)
3.1.18 capacity : ±10mA(typ)
3.1.19 capacitive load : ≦1000pf
TTLI/O block:
3.1.20 I/O channels : 16 TTL (port 0, port 1)
3.1.21 configuration : byte input/output
3.1.22 output capacity : (sink or source) 24mA @5V
3.1.23 output at power on : jumper configurable at high or low
Timer/Counter block:
3.1.24 channels : 2

8
3.1.25 data length : 32 bit
3.1.26 specific input : trigger in/ counter in via digital I/O port0
3.1.27 specific output : trigger out / counter out via digital I/O port1
3.1.28 time base : 1MHz(timer), 33MHz (counter)
3.1.29 functions :
-- programmable one-shot
-- square wave generator
-- event counter
-- PWM generator
3.2 DIN rail mounted wiring board
JS51026 ForAI0~AI7 and DA0~DA3
3.2.1 Connection cable : D-type 37P cable to connect main and wiring board
3.2.2 Dimension : 90(W)*113(L)*60(H)mm , 3.6(W)*4.5(L)*2.4(H)in
JS51050 For TTL I/O
3.2.3 Connection cable : D-type 25P cable to connect main and wiring board
3.2.4 Dimension : 86(W)*79(L)*52(H)mm , 3.4(W)*3.2(L)*2.1(H)in

9
4. Layout and dimensions
4.1 AIO338XU V1.0 Main card
4.2 AIO338XU V1.1 Main card

10
4.3 AIO338XU daughter card
4.4 AIO338XU V1.0 piggy back

11
4.5 AIO338XU V1.1 piggy back
4.6 JS51026 37P DIN rail mounted dummy wiring board

12
4.7 JS51050 25P DIN rail mounted dummy wiring board

13
5. Pin definitions
5.1 Pin definitions for JF1 (on card 37P) connector
PIN
DESCRIPTIONS
PIN
DESCRIPTIONS
19
+15Ve:+15V output *
37
-15Ve:-15V output *
18
GND: ground
36
GND: ground
17
+5V_PC: PC 5V out
35
AI7-: AD7 - input
16
AI7+: AD7 + input
34
AI6-: AD6 - input
15
AI6+: AD6 + input
33
AI5-: AD5 - input
14
AI5+: AD5 + input
32
AI4-: AD4 - input
13
AI4+: AD4 + input
31
AI3-: AD3 - input
12
AI3+: AD3 + input
30
AI2-: AD2 - input
11
AI2+: AD2 + input
29
AI1-: AD1 - input
10
AI1+: AD1 + input
28
AI0-: AD0 - input
9
AI0+: AD0 + input
27
DA_V3: DA3 output
8
DA_V2: DA2 output
26
DA_V1: DA1 output
7
DA_V0: DA0 output
25
DA_I_source3: DA3
current source output
6
DA_I_sink3: DA3
current sink output
24
DA_I_source2: DA2
current source output
5
DA_I_sink2: DA2
current sink output
23
DA_I_source1: DA1
current source output
4
DA_I_sink1: DA1
current sink output
22
DA_I_source0: DA0
current source output
3
DA_I_sink0: DA0
current sink output
21
GND: ground
2
GND: ground
20
24Ve: external 24V
input *
1
24Ve: external 24V
input *
*NOTE:
1. +15Ve, -15Ve are on card DC/DC converter output, it is for reference purpose only not suit for
working as power supply. Any load from them should be less than 5mA.
2. The external 24V input only required at current mode (sink/source) application.

14
5.2 Pin definitions for JM5 (extension 25P) connector
PIN
DESCRIPTIONS
PIN
DESCRIPTIONS
1
IO00: TTL port0 bit0
14
IO10: TTL port1 bit0
2
IO01: TTL port0 bit1
15
IO11: TTL port1 bit1
3
IO02: TTL port0 bit2
16
IO12: TTL port1 bit2
4
IO03: TTL port0 bit3
17
IO13: TTL port1 bit3
5
IO04: TTL port0 bit4
18
IO14: TTL port1 bit4
6
IO05: TTL port0 bit5
19
IO15: TTL port1 bit5
7
IO06: TTL port0 bit6
20
IO16: TTL port1 bit6
8
IO07: TTL port0 bit7
21
IO17: TTL port1 bit7
9
GND: ground
22
GND: ground
10
GND: ground
23
GND: ground
11
GND: ground
24
GND: ground
12
+5V_PC: PC 5V out
25
+5V_PC: PC 5V out
13
+5V_PC: PC 5V out

15
6. I/O interface diagram
6.1 Digital I/O diagram
For TTL IO : IO00 ~ IO07, IO10 ~ IO17
I/P specification:
VI**
VIH **(min)
2V
VIL **(max)
0.8V
VO**
VOH **(min)
2.4V
VOL **(max)
0.5V @24mA
For byte-programmable TTL I/O IO00 ~ IO07, IO10 ~ IO17 to configured as pull high or pull
low. JP1,JP2 are used for output state of power on. (refer 7.2 JP1,JP2 Jumper setting)
Notes:
** VI, input voltage
** VIH, High-level input voltage
** VIL, Low-level input voltage
** VO, output voltage
** VOH, High-level output voltage
** VOL, Low-level output voltage

16
7. Hardware descriptions
7.1 Card ID setting
Since PCI cards have plug and play function, the card ID is required for programmer to
identify which card he/she will control without knowing the physical address assigned by the
Windows (OS). There is a 16 position rotary switch for extinguishing the 16 identical cards.
Please set the card ID as you need and note that no two cards (of the same type) are in the same
ID.
7.2 JP1,JP2 Jumper setting
The TTL I/O can be configured as pull high or pull low by jumper setting.
1-2 short Pull High
2-3 short Pull Low
7.3 Timer/Counter
There are 2 timer/counters on board. Each one has 32 bit register length, if you program as
PWM mode, the register is divided as 2 16 bit width, the upper 16 bit work as the pulse high width
and the lower 16 bit work as PWM frequency register. The card also provide end of count interrupt
function of both the timer/counters.

17
7.4 Analog input
There are 8 channels of analog input on card, the hardware may accept 0~5V, 0~10V, -5V~
+5V, -10V ~ +10V range according you software configuration. If you want to use current input
mode, configure the jumpers each channel.
V 0-20 4-20
V 0-20 4-20
V 0-20 4-20
Voltage input mode
0~20mA current input mode
4~20mA current input mode
Since the voltage/current analog input has AI+ and AI- input, for voltage single end mode,
please connect AI- to ground (analog input reference).
7.5 Analog output
There are 2/4 channels of analog output on card, the output of DA is 16 bit width and
-10V ~+10V range only. If you want to use current output mode, the hardware option card should
be selected and the wiring change from DA_Vn (for voltage output mode) to DA_I_sinkn (for
current sink mode) or DA_I_sourcen(for current source mode) respectively.
1-2 short 4~20mA
2-3 short 0~20mA

18
8. Applications
8.1 Analog input section:
For measurement of analog signal such as:
-temperature
-voltage
-current
-flow
-light
-....
Note: The analog signal should be pre-processed to the acceptable range of the card.
8.2 Analog output section:
For control or signal generation such as:
-inverter speed
-servo motor speed
-wave generation
-valve control
-light control
-....
8.3 Digital section:
For the control of digital i/o:
-switch input
-relay control
-trigger output
-...
8.4 Counter/Timer section:
-event counting
-periodic interrupt source
-PWM generator (can work as D/A with external low pass filter)
-counter/timer with trigger out
-duration counter
-quadrature counter for encoder or linear scale

19
9. Wiring reference
fig 9.1 connection while card setting 0~20mA
analog input
fig 9.2 connection while card setting 4~20mA
analog input
fig 9.3 connection while card setting voltage
input
fig 9.4 connection while card setting voltage
input
fig 9.5 connection while current source output
option (A option)
fig 9.6 connection while current sink output
option (B option)