IFM ZZ1102 Manual

Instructions for set-up
O3M
I/O module
ZZ1102
80282602 / 00 04 / 2020
UK
A B C D E F
N²
P⁄N¹

ZZ1102 I/O module
2
1 Contents
1 Preliminary note � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �2
1�1 Symbols used � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �2
1�2 Warnings used � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �2
1�3 Further documents � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �2
2 Safety instructions � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �3
3 Functions and features � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �3
4 Items supplied� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �4
5 Function � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �4
6 Installation� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �5
7 Electrical connection� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �5
7�1 Wiring of the O3M 3D sensor � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �6
7�2 Wiring of the BasicController � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �6
7�2�1 Connect BasicController� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �8
8 Operating and display elements � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �10
9 Set-up � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 11
1 Preliminary note
Instructions, technical data, approvals, accessories and further information at www�ifm�com�
You will find detailed instructions, technical data, approvals and further information using the QR
code on the unit / packaging or at www�ifm�com�
1.1 Symbols used
►
Instruction
>
Reaction, result
[…]
Designation of keys, buttons or indications
→
Cross-reference
Important note
Non-compliance may result in malfunction or interference�
Information
Supplementary note�
1.2 Warnings used
WARNING
Warning of serious personal injury�
Death or serious irreversible injuries may result�
NOTE
Warning of damage to property
1.3 Further documents
●Quick reference guide
●Operating instructions
●Software manual
The documents can be downloaded at: www�ifm�com

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ZZ1102 I/O module
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2 Safety instructions
●The devices described are subcomponents for integration into a system�
– The operator is responsible for the safety of the system�
– The system architect undertakes to perform a risk assessment and to create documentation in
accordance with legal and normative requirements to be provided to the operator and user of the
system� This documentation must contain all necessary information and safety instructions for the
operator, the user and, if applicable, for any service personnel authorised by the architect of the
system�
– The system manufacturer is responsible for the proper functioning of the application programs�
●Read this document before setting up the devices and keep it during the entire service life�
●The devices must be suitable for the corresponding applications and environmental conditions without
any restrictions�
● Use the devices for their intended purpose (→ „3 Functions and features“).
●If the operating instructions or the technical data are not adhered to, personal injury and/or damage to
property may occur�
●The manufacturer assumes no liability or warranty for any consequences caused by tampering with
the devices or incorrect use by the operator�
●Installation, electrical connection, set-up, programming, configuration, operation and maintenance of
the devices must be carried out by personnel qualified and authorised for the respective activity�
●Protect units and cables against damage�
●Because of the requirements for electromagnetic interference emissions, the devices are intended for
use in industrial environments� The devices are not suitable for use in domestic areas�
WARNING
If the set is used for operator protection, death or serious irreversible injuries are possible�
The set is an assistance system and only supports the recognition of objects� The operator of
the system bears full responsibility for persons within the area monitoring�
►Only use the set for support as an assistance system�
3 Functions and features
The ZZ1102 set digitises all kinds of input signals for the O3M 3D sensor� Moreover, the output signals of
the O3M 3D sensor can be processed in an analogue or digital way�
For this purpose, the BasicController included in the set is operated with the supplied CAN/power adapter
cable�

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4 Items supplied
●1x CR0403 BasicController, pre-programmed
The BasicController is delivered pre-programmed� If ordered separately, the BasicController is not
pre-programmed�
●1x EC0401 cover with cable seal for BasicController
●1x E3M171 CAN/power adapter cable to connect the BasicController to the O3M 3D sensor
● 1x EC9206 connection cable with contact housing for BasicController (inputs)
● 2x EC9207 connection cable with contact housing for BasicController (outputs)
●1 x instructions for set-up
5 Function
The BasicController included in the set is supplied with voltage and connected to the O3M 3D sensor via
the CAN/power adapter cable�
The O3M 3D sensor communicates with the BasicController via the CAN bus
The BasicController CR0403 translates the data of the O3M 3D sensor on the inputs and output pins�
A B C D E F
N2
P/N1
LED
CAN
IN OUT PWR
Fig� 1: Overview

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6 Installation
Detailed instructions for mounting can be found in the mounting instructions of the BasicController
CR0403�
NOTE
The BasicController can be damaged at the mounting location 'motor'�
►Mount the BasicController to the mounting location 'bodywork'�
A B C D E F
N2
P/N1
LED
11
11
►Mount the BasicController on a suitable surface
using the screw-on points (1).
Fig� 3: Installation of the BasicControllers
7 Electrical connection
The unit must be connected by a qualified electrician�
Device of protection class III (PC III)\Electric supply via PELV circuits only.
Electric supply must correspond to UL 61010-1, chapter 9.4 - Limited Energy:
The overcurrent protection device must switch off a current of 6.6 A in 120 s. For the correct
rating of the overcurrent protection device take the technical data of the device and wiring into
account.
The separation of external circuits must comply with UL 61010-2-201, Figure 102.
►Disconnect power before connecting the device�
►For cable lengths > 30 m use an additional protection against surge voltages to IEC 61000-4-5�
The IP rating indicated in the data sheet is only guaranteed if the M12 connectors are firmly screwed�
The devices can be damaged by loosely screwed M12 connectors�
►Firmly screw the M12 connectors to the device�
Cover the unused sockets with protective caps (E73004).
Tightening torque 0�6���0�8 Nm�
For the scope of validity cULus: Minimum temperature rating of the cable to be connected to the field
wiring terminals: 70 °C�
Detailed instructions on the electrical connection can be found in the instructions of the
BasicController CR0403 and the O3M 3D sensor�
Available accessories: www�ifm�com

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7.1 Wiring of the O3M 3D sensor
1
① Power supply and CAN bus
4
2 1
3
5
1 Shield
2 24 V
3 GND
4 CAN High
5 CAN Low
Fig� 4: Wiring of the O3M 3D sensor, back
7.2 Wiring of the BasicController
The supply cables, CAN interfaces and input/outputs are connected via 6�3 x 0�8 mm blade male terminals on
the front of the BasicController�
Block C (inputs) and Block F (outputs) are pre-programmed.
► Connect the BasicController via these terminal strips (→ 7.2.1).
The BasicController features an application-specific configuration� The configuration is also used as
part of application packages (e.g. O3M Area Surveilliance ZZ1103).
N2
2 31
A B C D E F
N2
P/N1
① Inputs (A, B, C)
② Outputs (D, E, F)
③ Supply and CAN interfaces
Fig� 5: Wiring of the BasicController

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Block CR0403 Pre-programming
① Inputs
A
IN 00 analogue voltage input
0...32000 mV A/D 12 bits
IN 01 analogue current input
0 … 20 mA A/D 12 bits
IN 02���03 binary voltage inputs
B IN 04���07 binary voltage inputs
C
IN 08 Internal use
IN 09 binary
linked with logic O3M →
digital input 09 (trigger
signal, outputs will be
frozen)
IN 10 binary linked with logic O3M →
triggering teach signal
IN 11 binary Standby - if input at "1"
②Outputs
D
OUT 00 binary linked with logic O3M →
digital output 71
OUT 01 binary, output inverted linked with logic O3M →
digital output 72
OUT 02 binary, output inverted linked with logic O3M →
digital output 73
OUT 03 binary, output inverted linked with logic O3M →
digital output 74
E
OUT 04 binary, output inverted linked with logic O3M →
digital output 75
OUT 05 binary linked with logic O3M →
digital output 76
OUT 06 binary linked with logic O3M →
digital output 77
OUT 07 binary linked with logic O3M →
digital output 78
F
OUT 08 analogue output PWM linked with logic O3M →
analogue output 0
OUT 09 Internal use
OUT 10 binary Blockage warning
OUT 11 binary Op_mode (run / not run)
③
Power /
CAN
P/N1 VBBS, Ground, CAN1 H/L
N2 VBBS, Ground, CAN2 H/L
Table 1: BasicController wiring, pre-programmed

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The output of the digital outputs via the CAN bus must be activated using the ifm Vision Assistant
software:
► Start ifm Vision Assistant.
► Connect 3D sensor with ifm Vision Assistant.
►Click [Application] function:
► Click [Logic] function:
►Scroll to the area [Enable CAN output]�
►Enable [Digital 38-99] switch�
►Press [Save] button:
> The output of the digital outputs 38-99 via the CAN bus is enabled�
The ifm Vision Assistant is available for download: www.ifm.com
7.2.1 Connect BasicController
A B C D E F
N2
P/N1
Connect cable:
►Connect CAN/power adapter cable to P/N1�
►Plug EC9206 connection cable with contact
housing onto input strip C�
►Plug EC9207 connection cable with contact
housing into output strip F�
►If necessary, plug the second EC9207
connection cable onto output strip D or E�
A B C D E F
N2
P/N1
LED
Mount cable seal on BasicController:
►Insert the cable seal into the fixture until the
latch audibly engages�
►Guide the cable through the cable seal�
Protection rating IP 54 can only be
guaranteed if the cover is used together with
the cable seal

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ZZ1102 I/O module
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1
3
C F PWR/CAN
2Mounting the cover:
► Pull out the locking lever (1) and rotate it
towards you�
►Place the cover diagonally onto the
BasicController (2). To do this, insert the two
guide brackets (3) into the slots provided in
the BasicController�
►Press the cover on�
► Move the locking lever (1) back into its initial
position�
C: Inputs
F: Outputs
► Connect the M12 connector of the CAN/power adapter cable to the O3M 3D sensor (→ 7.1).
►Connect the two twisted wires of the CAN/power adapter cable to a power supply: Blue: GND, brown:
L+ (24 V).
►Assign the lines to the inputs and outputs of the BasicController as required� Take pre-programming
into account → 7.2, Table 1.

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8 Operating and display elements
The status LED of the BasicController indicates the operating states of the system by means of colour and
clocking�
A B C D E F
N2
P/N1
1 2
1: Status LED of the BasicControllers (green/red)
2: LED lighting in the cover
BasicController / O3M 3D sensor: Initialisation
250 ms 250 ms 250 ms 250 ms 250 ms 250 ms 250 ms 250 ms
Device fault (e.g. BUSOFF)
250 ms 250 ms 250 ms 250 ms 250 ms 250 ms 250 ms 250 ms
System runs normally (standard IO module)
1500 ms 500 ms
System runs normally (configured IO module)
1500 ms 50 450 ms
Device incompatible or not working
1500 ms 500 ms
Connection establishment (O3M 3D sensor not accessible)
150 ms 100 150 ms 100 150 ms 100 150 ms 1100 ms
Calibration active (O3M 3D sensor not accessible)
150 ms 100 150 ms 100 150 ms 100 150 ms 1100 ms
Standby (O3M 3D sensor not accessible)
150 ms 1850 ms
O3M 3D sensor not accessible (N/A, error or timeout)
150 ms 100 150 ms 100 150 ms 100 150 ms 1100 ms

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O3M 3D sensor accessibility restricted
150 ms 100 150 ms 100 150 ms 100 150 ms 1100 ms
The reasons for the restricted accessibility are partly indicated by the status LED (calibration,
connection establishment, etc.).
Table 2: LED indication of the operating states
9 Set-up
The BasicController is pre-programmed for the application (→ 7.2, Table 1 ) and can be put into operation
directly after installation and electrical connection�
If further input and output signals are required, they can be defined in the logic of the O3M 3D sensor with
the help of ifm Vision Assistant.