IINNO Energy Storion-SMILE-B3 User manual

V02
Installation & Operation Manual
Energy Storage System (ESS)
Storion-SMILE-B3

Page I of 29
IMPRINT
IMPRINT
IINNO Energy Ltd
Tel.: [phone]
E-mail: [e-mail]
Web: www.iinno-energy.com
Add: Tammsaare tee 47, Tallinn 11316, Estonia
Dec. 16th, 2018
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Page II of 29
Copyright Declaration
Copyright Declaration
The copyright of this manual is owned by IINNO Energy Ltd. (hereinafter referred to as "IINNO
Energy") and all rights are reserved. Please keep the manual properly and operate strictly according to
all safety and operation instructions in this manual. Do not operate the system without reading the
manual.
Version Information
Version
Date
Contents
V01
Nov. 30th , 2018
Newly compiled manual
V02
Dec. 5th , 2018
Modify the connection diagram of meters.
Add the notice of external connection of backup and grid
neutral line in Austria.

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Contents
Contents
Imprint ........................................................................................................................................... I
Copyright Declaration................................................................................................................. II
Version Information .................................................................................................................... II
Contents...................................................................................................................................... III
1. Introduction ............................................................................................................................ 5
1.1 Introduction of System .................................................................................................. 5
1.2 Safety Introduction......................................................................................................... 5
1.2.1 Manual keeping .................................................................................................5
1.2.2 Operator Requirements.....................................................................................5
1.2.3 Protection of Warning Sign................................................................................6
1.2.4 Setting of Warning Sign for Safety ....................................................................6
1.2.5 Measuring Equipment .......................................................................................6
1.2.6 Moisture Protection ...........................................................................................7
1.2.7 Operation After Power Failure...........................................................................7
1.2.8 Battery Safety Datasheet ..................................................................................7
1.3 General Precautions....................................................................................................... 7
1.4 Parts List ......................................................................................................................... 9
1.5 System Appearance ....................................................................................................... 9
1.6 Limitation of Liability ................................................................................................... 12
2. System Installation............................................................................................................... 13
2.1 Installation Site and Environment .............................................................................. 13
2.1.1 General............................................................................................................13
2.1.2 Restricted Locations........................................................................................13
2.1.3 Barrier to habitable rooms...............................................................................14
2.1.4 Installation Tools..............................................................................................15
2.1.5 Installation Steps .............................................................................................15
2.1.6 Electricity Meter Wiring....................................................................................20
3. Operation .............................................................................................................................. 25
3.1 Switch on....................................................................................................................... 25
3.2Switch off....................................................................................................................... 25
3.3 Emergency Procedure ................................................................................................. 25
3.3.1 Emergency Handling Plan...............................................................................25
3.3.2 Hazards ...........................................................................................................26
3.3.3 Fire...................................................................................................................26

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Contents
4. Routine Maintenance ...........................................................................................................27
4.1 Maintenance Plan..........................................................................................................27
4.1.1 Operating Environment ...................................................................................27
4.1.2 Equipment Cleaning........................................................................................27
4.1.3 Cable, Terminal and Equipment Inspection....................................................27
4.2 Notes..............................................................................................................................27
5.Annex.....................................................................................................................................28
5.1 Datasheet.......................................................................................................................28

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Introduction
1. Introduction
1.1 Introduction of System
SMILE-B3 is an AC coupled all-in-one battery energy storage system (BESS). It can help to achieve the
optimal usage of renewable energy. SMILE-B3 can control the bi-directional flow of electric power, work
under auto/manual & time-of-use (TOU) modes, charge/discharge the battery as per customer’s setting.
Under the auto mode, SMILE-B3 will store surplus renewable energy onto the battery and discharge
battery to supply power to local loads when renewable energy is not enough. SMILE-B3 is equipped
with 3 buttons, friendly human machine interaction system. More importantly SMILE-B3 is stable, safe,
and reliable. The schematic is as shown in Figure 1.1:
Figure 1.1 Storion-SMILE-B3 System Figure
NOTE: For the AC coupled system, if only installing Grid CT, the system cannot display PV
Inverter generated power, electric energy production etc.
1.2 Safety Introduction
1.2.1 Manual keeping
This manual contains important information about operating the system. Before operating, please read
it very carefully.
The system should be operated in strict accordance with the description in the manual, in case that it
causes damages or loss to equipment, personnel and property.
This manual should be kept carefully for maintenance and reparation.
1.2.2 Operator Requirements
The operators should get a professional qualification, or trained.
The operators should be familiar with the whole storage system, including compositions and working
principles of the system.
The operators should be familiar with the Product Instruction.

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Introduction
While maintaining, the maintainer is not allowed to operate any equipment until all the equipment has
been turned off and fully discharged.
1.2.3 Protection of Warning Sign
The warning sign contains important information for the system to operate safely, and it is strictly
prohibited to be torn or damaged. Ensure that the warning sign is always clear. The signs should be
replaced immediately when damaged.
It indicates a hazardous situation which, if not avoided, could result in
death or serious injury!
Danger of high voltage and electric shock!
Danger of hot surface!
Refer to the operating instructions.
SMILE-B3 will be touchable or operable after minimum 5 minutes of
being turned off or totally disconnected, in case of any electrical shock or
injury.
CE mark
VDE mark
G59 mark
1.2.4 Setting of Warning Sign for Safety
While instructing, maintaining and repairing, in case of preventing unrelated personnel nearby to cause
incorrect operation or accident, the opinions below should be followed:
Obvious signs should be set at front switch and rear-level switch in case of accidents caused by
false switching.
Warning signs or tapes should be set near operating areas.
The system must be reinstalled after maintenance or operation.
1.2.5 Measuring Equipment
For ensuring the electrical parameters to match requirements, related measuring equipment are
required when the system is being connected or tested.

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Introduction
Ensure that the connection and use matches specification in case of electric arc or shock.
1.2.6 Moisture Protection
It is very likely that moisture may cause damages to the system.
Repair or maintaining activities in wet weather should be avoided or limited.
1.2.7 Operation After Power Failure
The battery system belongs to energy storage system, and it keeps fatal high voltage even the DC side
is disconnected. Therefore, touching the output of the battery is strictly prohibited.
The Inverter maintains fatal voltage even both the DC or AC side are disconnected, so it must be tested
by multimeter for safety before operation.
1.2.8 Battery Safety Datasheet
1.2.2.1 Hazard Information
Classification of the hazardous chemical
Exempt from classification according to Australian WHS regulations.
Other hazards
This product is an equipment with Lithium Iron Phosphate Battery, which is certified compliance under
the UN Recommendations on Transport of Dangerous Goods, Manual of Tests and Criteria, Part III,
sub-section 38.3. For the battery cell, chemical materials are stored in a hermetically sealed metal case,
designed to withstand temperatures and pressures encountered during normal use. As a result, during
normal use, there is no physical danger of ignition or explosion and chemical danger of hazardous
materials' leakage. However, if exposed to a fire, added mechanical shocks, decomposed, added
electric stress by misuse, the gas release vent will be operated. The battery cell case will be breached
at the extreme. Hazardous materials may be released. Moreover, if heated strongly by the surrounding
fire, acrid or harmful fume may be emitted.
1.2.2.2 Safety Datasheet
The detailed information please refer to the provided battery safety datasheet.
1.3 General Precautions
Danger:
Danger to life due to high voltages of battery and electric shock.
Do not touch uninsulated cable termination.
Do not touch the DC wires.
Do not open the inverter and battery.
Do not use wet cloth to wipe the system.
Do not dispose of batteries in fire. The batteries may explode!
Only qualified personnel who are equipped with the corresponding skills can install and debug
the system. Before performing any work on the inverter or battery pack, please disconnect the
inverter from all voltage sources as described in this document.

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Introduction
Warning
Risks of chemical burn electrolyte or toxic gases.
During standard operation, electrolyte won't leak from the battery pack as well as form of
toxic gases. Even if the battery was handled with care, but if the battery pack is damaged or
breaks down, electrolyte may leak or form toxic gases.
Do not install the system in temperature or humidity exceeding the permitted range.
Please do not use wet hands to touch the system.
Do not place heavy objects on the top of the system.
Do not damage the system using sharp objects.
Do not install or operate the system in the inflammable and explosive environment or high
humidity environment.
Do not install explosive gas and the battery pack in the area that containing highly flammable
substance or gas.
If the moisture penetrates the system (e.g. due to casing damage), please do not install or
operate the system.
When the system has connected the extended battery module, please do not move the system.
Use strapping if necessary during transportation to prevent tipping.
Storion - SMILE - B3 transport must be conducted by the manufacturer or professionals, these
operations should be recorded and used.
Certified ABC extinguishers with minimum capacity 2 kg must be carried during transportation.
No smoking during unloading of vehicles and close to them.
If you want to replace the battery module, please pack new dangerous packaging according to
needs, pack them and let the supplier receive them.
If contacting with the electrolyte, please wash affected area with water immediately, and consult
a doctor immediately.
Risk of injury by hoisting or falling system
Inverters and batteries are heavy and can cause personal injury if the inverter or battery is
improperly lifted or dropped during transport or when attached or removed from walls.
Lifting and transporting Storion-SMILE-B3 is conducted by more than 1 person.

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Introduction
1.4 Parts List
Check the following parts list for completeness.
IINNO Energy provides a complete set of system for on-site customers, including:
Table 1 Parts List
Storion-SMILE-B3
8 x M8*60
8 x M6 gasket
1 x installing support
8 x white plug
2 x CT
(100A, 3000:1)
1x installation manual
4 x M4*12 screws
1 x WiFi module
(optional)
1.5 System Appearance
Figure 1.2 Storion-SMILE-B3 External View
1
2
3

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Introduction
Table 2 SMILE-B3 System LED Display
LED
Status
Description
normal
Normally on: Normal system operation
Single flicker: system standby or self-
inspection
Extinguishing: out-of-order
fault
Extinguishing: fault-free
Normally on: out-of-order
com
Normally on: Normal network connection
Flicker: connecting to the server
Extinguishing: un-connected network
Table 3 SMILE-B3 Battery LED Display
LED Outer Ring
Light Flicker Status
SOC Status
Description
Standby: green light
flicker 1s
work: green light flicker
10s
SOC<5%
5%=<SOC<25%
25%=<SOC<50%
50%=<SOC<75%
75%=<SOC<95%
SOC>95%

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Introduction
Figure 1.3 Storion-SMILE-B3 Front View
Figure 1.4 Storion-SMILE-B3 Left View
Table 4 Ports Definition
Name
Description
BMS
Additional battery BMS communicate cable connect
DRMs
DRED connect port (only for AU)
CT1
PV CT communicate cable
CT2
Grid CT communication cable
BAT+
Additional battery power positive cable connect
BAT-
Additional battery power negative cable connect
BACKUP
Critical load connect
80A battery DC Isolator

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Introduction
GRID
Grid connect
Figure 1.5 Storion-SMILE-B3 Rear View
1.6 Limitation of Liability
IINNO Energy shall not be liable directly or indirectly for any product damage or property loss
caused by any of the following conditions.
The product has been modified, the design modification or the change of parts without the authorization
of IINNO Energy;
Non-IINNO Energy technicians change, repair and serial number removing;
System design and installation fail to meet the standards and other relevant requirements;
Fail to observe local safety regulations;
Transportation damage (including paint scratches caused byfriction in packaging during transportation).
Once the container/package is unloaded and the damage is confirmed, claims shall be put forward
directly to the transport or insurance company;
Fail to comply with any/all user manuals, installation guide and maintenance rules;
Improperness or misuse of equipment;
Insufficient equipment ventilation;
Product maintenance procedures do not follow acceptable standards;
Force majeure (violent or stormy weather, thunder and lightning, overvoltage, fire, etc.);
Any damage caused by external factors

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System Installation
2. System Installation
This manual introduces the basic steps how to install and set up Storion-SMILE-B3.
Storion-SMILE-B3 is a sealed component with no access to battery terminals or cell components within
module.
Storion-SMILE-B3 contains a Bi-pole DC isolator, which conforms to IEC 60947. It has been operated
in all live conductors
2.1 Installation Site and Environment
2.1.1 General
The Storion-SMILE-B3 is for outdoor application. It can be installed in an outdoor or an indoor location.
Where SMILE-B3 is installed within a room, it shall be located so that access to SMILE-B3 is not
obstructed by the structure of the building, fixtures and fittings within the room.
SMILE-B3 adopts air-forced ventilation. The location should be clean, dry and adequately ventilated.
The room’s entry doors and panels shall open in the direction of egress and allow unobstructed access
to the SMILE-B3 for installation and maintenance purposes.
The following location are not allowed for installation:
habitable rooms;
in ceiling spaces;
wall cavities;
on roofs not specifically deemed suitable;
areas of access/egress;
under stairways;
under access walkways;
sites where the freezing point is reached, like garages, carports or other places;
sites with humidity and condensation over 85%;
sites which are salty and where humid air can penetrate;
earthquake areas –additional security measures are required here;
sites that are higher than 3000 meters above the sea level;
sites with explosive atmosphere;
sites with direct sunlight;
sites with extreme change of ambient temperature;
wet rooms;
sites with highly flammable materials or gases; or
sites with a potentially explosive atmosphere;
2.1.2 Restricted Locations
The SMILE-B3 shall not be installed —
(a) in restricted locations, as defined for switchboards in AS/NZS 3000;
(b) within 600 mm of any hot source, such as water unit, gas heater, air conditioning unit or any
other appliance.
(c) within 600 mm of any exit;
(d) within 600 mm of any window or ventilation opening;
(e) within 900 mm of access to 240 Vac connections; and

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System Installation
(f) within 600 mm of side of other equipment.
A SMILE-B3 installed in any corridor, hallway, lobby or the like leading to a fire exit shall ensure sufficient
clearance from the SMILE-B3 for safe egress and no less than 1 m.
A SMILE-B3 is considered a source of ignition and therefore shall not be installed within hazardous area
for gas cylinders containing heavier than air gasses and gas relief vent terminal as defined in AS/NZS
3000.
2.1.3 Barrier to habitable rooms
To protect against the spread of fire to habitable rooms, where the SMILE-B3 is mounted on, placed
against a surface of a wall or structure that has a habitable room on the other side, the wall or structure
shall be a suitably non-combustible barrier. If the mounting surface itself is not made of a suitably non-
combustible material, a non-combustible barrier may be placed between the SMILE-B3 and the surface
of a wall or structure.
Where the SMILE-B3 is located on or within 300mm of the wall or structure separating it from the
habitable room, the barrier shall extend —
(i) 1650 mm beyond the vertical sides of the SMILE-B3;
(ii) 1200 mm above the SMILE-B3; and
(iii) 600 mm from the bottom of the SMILE-B3.
Figure 2.1 Limit the Distance to an Adjacent Object
Where the top of the SMILE-B3 is within 1200 mm of the ceiling or structure above the SMILE-B3, the
ceiling or structure surface shall be suitably non-combustible for an area of 600 mm past the extremities
of the SMILE-B3.
SMILE-B3 shall be mounted with the highest point no greater than 2.2 m above the floor or platform.

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System Installation
2.1.4 Installation Tools
The following tools are required to install the equipment.
Wire Cutter Cable clamp Screw Driver Set Percussion Drilling
NOTE: Use properly insulated tools to prevent accidental electric shock or short circuits. If
insulated tools are not available, cover the entire exposed metal surfaces of the available tools,
except their tips, with electrical tape.
Safety Gear
It is recommended to wear the following safety gear when dealing with the battery pack
2.1.5 Installation Steps
Figure 2.2 Open Storion-SMILE-B3 Packaging

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System Installation
Step 1: Take out Storion- SMILE-B3 from the packaging box, as shown in Figure 2.2.
Figure 2.3 Stand Positioning
Step 2: first use the percussion drill (M10 drill) to drill holes in the wall with depth 65mm, then
install and place the stand.(1. Insert the expansion pipe into the drilled hole. Then pass the
tapping screw through the spacer and tighten it with the cross screwdriver), as shown in Figure
2.3.
Figure 2.4 Box Fixation
Step 3: install the box of Storion-SMILE-B3 (hold the two handles on the back of B3 and install
the B3 box to the stand), as shown in Figure 2.4.

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System Installation
Figure 2.5 Take Down Storion-SMILE-B3 Upper Cover Plate
Step 4: Use the M5 internal hexagon wrench to unscrew the screws. After pulling out the
connecting wire harness on the back of the upper cover plate, remove the B3 upper cover plate
to prepare wiring, as shown in Figure 2.5.
Note: the internal 63A and the external 80A switch must be switched off to prevent
short circuit.
Figure 2.6 Earthing Bonding Position
Step 5: the earthing bonding position for Storion-SMILE-B3 is as shown in Figure 2.6, please
use the M4*12 screw.
In any case, the first step
after unpacking is turning off
the switch of 63A and 80A.

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System Installation
Figure 2.7 Backup and Grid Wire Harness Wiring
Step 6: Connect Backup and Grid wire harness (to 6 pin terminal strip), as shown in Figure 2.7.
Note: in Australia, the neutral of backup and grid circuit should be externally
connected on the neutral bar.
The suggested torque for the waterproof contact is 3.75 N.m±10%.
Figure 2.8 CT Wire Harness Wiring
Step 7: Complete for installing CT, as shown in Figure 2.8.
Note: CT communication wires can be connected directly through the silica gel ring
of the M20 waterproof contact, no need to make the on-site network line.