Ingersoll-Rand Club Care Cafe Express 2008 User manual

2008CafeExpressVehicleOwner’s
Manual
Gasoline
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STOP

NOTICE
Vehiclewarrantyinformationappearsonthelastpagesofthismanual.Nootherwarranties,expressorimplied,are
containedherein.Yourauthorizedrepresentativecheckedthevehiclebeforeitwasdeliveredtoyouandwillprovideyoua
copyofthecompletedvehiclewarrantyregistrationform.
ClubCarisnotliableforerrorsinthismanualorforincidentalorconsequentialdamagesthatresultfromtheuseof
thematerialinthismanual.
Thismanualcontainsproprietaryinformationthatisprotectedbycopyright.Allrightsarereserved.Nopartofthismanual
maybephotocopied,reproduced,ortranslatedtoanotherlanguagewithoutthewrittenconsentofClubCar,Inc.
Theinformationcontainedinthisdocumentissubjecttochangewithoutnotice.
ClubCarreservestherighttomakedesignchangestovehicleswithoutobligationtomakethesechangesonunits
previouslysold.
Avehiclesafetyvideoisprovidedwiththevehicle.Havealloperatorsviewthesafetyvideo,andunderstandthesafety
warningsitillustrates,beforeoperatingthevehicle.IfasafetyvideowasnotprovidedwithyourCafeExpressvehicle,you
mayobtainonethroughyourservicepartsrepresentative.
ThesevehiclesdonotconformtoFederalMotorVehicleSafetyStandardsforautomobilesortoFMVSS500forlow-speed
vehicles,andarenotequippedforoperationonpublicstreets,roads,orhighways.
P .O.Box204658
Augusta,Georgia30917–4658USA
Telephone[phone]
ServicePartsFax706–855–7413
www.clubcar.com
Copyright©2007ClubCar,Inc.
ClubCar,Tranquility,andArmorFlex
areregisteredtrademarksofClubCar,Inc.
ThismanualeffectiveAugust1,2007
2008CafeExpressVehicleOwner’sManualPage1

FOREWORD
ThankyouforchoosingClubCar,thenamemostwidelyrecognizedastheindustryleaderinvehicleefciencyand
long-lastingvalue.Youhavechosenthenestutilityvehicleonthemarket.Pleaseprotectyourinvestmentand
ensurethatyourClubCarvehicle(s)providesyearsofreliable,superiorperformancebyreadingandfollowingthe
maintenanceinstructionsinthismanual.
Yourcomfortandsafetyareimportanttous,soweurgeyoutoreadandfollowthestep-by-stepoperatinginstructions
andsafetyproceduresinthismanual.Theseinstructionsmustbefollowedinordertoavoidtheriskofseverepersonal
injury.Ifyourentorloanyourvehicletoothers,werecommendthatyouaskthemtoreadthismanualbeforethey
operatethevehicle.
ClubCarproductsarebackedbyacustomersupportsystemdesignedtoofferyoufast,courteousservice.Intheevent
yourClubCarvehicleneedsrepairsorservice,pleasecontactyourlocalauthorizedClubCardealerordistributor;he
willbeabletoprovidetechnicaladvice,performwarrantywork,andsellpartsandservicemanuals.
ForthenameandaddressoftheauthorizedClubCardealerordistributornearestyou,logontoourwebsiteat
www.clubcar.comorcall1-800-ClubCar(258-2227).Ifyouwouldprefertowritetous,directyourletterto:ClubCar,
Attention:MarketingServices,P .O.Box204658,Augusta,Georgia30917-4658USA.
Wehopeyouwillconsiderthisowner’smanualapermanentpartofyourClubCarvehicle.Ifyousellthevehicle,
pleaseincludethemanualsothatthenextownerwillhavetheimportantoperating,safety,andmaintenance
informationitcontains.
REGULARMAINTENANCEITEMSPERIODICMAINTENANCEITEMS
EngineOilFilter(286ccand351cc)
CCIP/N1016467
Battery(gasolinevehicle)
CCIP/N1012328
EngineAirFilter(286ccand351cc)
CCIP/N1015426
SparkPlugO.H.V .(286ccand351cc)
CCIP/N101881101
EngineFuelFilter(286ccand351cc)
CCIP/N102003201
SpringTune-UpKit
CCIP/N101611003
BatteryTerminalProtectorSpray
CCIP/N1014305
DryMolyLube
CCIP/N1012151
Page22008CafeExpressVehicleOwner’sManual

TABLEOFCONTENTS
SafetyDecalandFeatureIdentication..................................................................................................................4
PracticeSafety.....................................................................................................................................................9
Proposition65–StateofCalifornia........................................................................................................................9
SafetyDetails.....................................................................................................................................................10
GeneralWarnings...............................................................................................................................................10
GeneralInformation............................................................................................................................................12
ModelIdentication.............................................................................................................................................13
ControlsandIndicators.......................................................................................................................................13
Pre-OperationandDailySafetyChecklist.............................................................................................................18
PerformanceInspection......................................................................................................................................18
VehicleOperation...............................................................................................................................................19
DrivingInstructions.............................................................................................................................................21
BedLatch..........................................................................................................................................................23
PropRod...........................................................................................................................................................23
LoadingandUnloading.......................................................................................................................................24
RefreshmentCenter...........................................................................................................................................25
TowingwiththeVehicle.......................................................................................................................................26
TransportingonaTrailer.....................................................................................................................................26
Storage..............................................................................................................................................................26
Maintenance......................................................................................................................................................29
PeriodicServiceSchedule...................................................................................................................................30
PeriodicLubricationSchedule.............................................................................................................................32
Battery...............................................................................................................................................................33
EngineOil..........................................................................................................................................................34
FuelingInstructions.............................................................................................................................................36
CleaningTheVehicle..........................................................................................................................................37
Accessories........................................................................................................................................................38
SubsequentOwnerRegistration..........................................................................................................................39
VehicleSpecications.........................................................................................................................................40
CafeExpressRefreshmentCenterInstallation......................................................................................................42
Warranties..........................................................................................................................................................52
2008CafeExpressVehicleOwner’sManualPage3

SafetyDecalandFeatureIdentication
SAFETYDECALANDFEATUREIDENTIFICATION
Thefollowingpagescontainsafetydecalandfeatureidenticationinformation.Fordetailedinformationonspecic
features,readtheappropriatesectioninthismanual.
Page42008CafeExpressVehicleOwner’sManual

SafetyDecalandFeatureIdentication
CAFEEXPRESSCHASSIS
416
5
1
2
3
4
6
9
8
7
1101553901Decal,BedLoadingWarning(oncargobedorseat
back)6SerialNumber
2101609401Decal,CrushAreaWarning(behindseat,near
cargobed)7AcceleratorPedal
3101825101Decal,On/OffKeySwitch(abovekeyswitch)8BrakePedal
4102519201Decal,OperatingInstructions(onsteeringwheel)9ParkBrakePedal
5103205401Decal,RolloverWarning(oninstrumentpanel)
2008CafeExpressVehicleOwner’sManualPage5

SafetyDecalandFeatureIdentication
CAFEEXPRESSCHASSIS
303
2
910
8
7
3
6
1
4
5
11011553Decal,TrailerHitchT ongueWeightNotice(on
trailer/receiverhitch)6102459301Decal,BedLatchWarning(onvehiclebody,below bedlatch)
2101547601Decal,GasolineFuelWarning(atfuellloron
frame,nearfueltank)7103205501Decal,Maintenance/OperateWarning(on Maintenance/Operateswitchplate,underseat)
3101915201Decal,FrameGround/GovernorWarning(on
vehicleframenearbattery)8103210201Decal,Forward/Reverse(oninstrumentpanel)
4101960501Decal,RotatingParts/HotManifoldWarning(on
engine,starter/generator,andtransaxle)9Choke
5102458901Decal,HotSurfaceWarning(onbedseal)10BedLatch
Page62008CafeExpressVehicleOwner’sManual

SafetyDecalandFeatureIdentication
CAFEEXPRESSREFRESHMENTCENTER
413
2
4
6
51
3
7
8
9
10
11
11011962Decal,FoodSafetyWarning(oneachsideof
refreshmentunit)7DrySnackCompartment
2101553901Decal,BedLoadingWarning(oncargobedorseat
back)8ConsumableIceCompartments
3102056401Decal,BeverageUnitRolloverWarning(under
instrumentpanel)9TrashCompartment
4102160601Decal,PinRemovalWarning(onframenextto
pins)10DrainHoles(3)(valvesinsidetrashcompartment)
5SVP203101Decal,ProperUseNotice(oneachsideof
refreshmentunit)11ColdStorageCompartment
6DrySnackCompartment
2008CafeExpressVehicleOwner’sManualPage7

SafetyDecalandFeatureIdentication
CAFEEXPRESSREFRESHMENTCENTER
414
1
2
3
1101940101Decal,BeverageUnitRolloverWarning(oneach
sideofrefreshmentunit)3102278901Decal,VehicleLoading(underinstrumentpanel)
2102175901Decal,ConsumableIce
Page82008CafeExpressVehicleOwner’sManual