Ingersoll-Rand SSR UP5 11 User manual

SSR UP5 11, UP5 15, UP5 18, UP5 22
50Hz
OPERATION AND MAINTENANCE MANUAL
This manual contains
important safety information
and must be made available
to personnel who operate and
maintain this machine.
2170000
50Hz UP5 11 –>
50Hz UP5 15 –>
2190000
2210000
50Hz UP5 18 –>
50Hz UP5 22 –>
2230000
SERIAL No :
SERIAL No :
SERIAL No :
SERIAL No :
C.C.N. : 22083737 GB
DATE :MAY 2002
GDSTP-24280-MAN-0001_P1
CP-1010-010, 020, 030
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03/02
Machine models represented in this manual may be used in various locations world–wide. Machines sold and
shipped into European Union Territories require that the machine display the EC Mark and conform to various
directives. In such cases, the design specification of this machine has been certified as complying with EC directives.
Any modification to any part is absolutely prohibited and would result in the CE Certification and marking being
rendered invalid. A declaration of that conformity follows:
EC DECLARATION OF CONFORMITY WITH EC DIRECTIVES
98/37/EC, 97/23/EC, 93/68/EEC, 89/336/EEC
WE,
INGERSOLL–RAND COMPANY LIMITED
SWAN LANE
HINDLEY GREEN
WIGAN WN2 4EZ
UNITED KINGDOM
DECLARE THAT, UNDER OUR SOLE RESPONSIBILITY FOR MANUFACTURE AND SUPPLY,
THE PRODUCT(S)
SSR UP5 11, UP5 15, UP5 18, UP5 22
TO WHICH THIS DECLARATION RELATES, IS (ARE) IN CONFORMITY WITH THE PROVISIONS
OF THE ABOVE DIRECTIVES USING THE FOLLOWING PRINCIPAL STANDARDS.
EN29001, EN292, EN60204–1, EN1012, EN50081, EN50082
ISSUED AT HINDLEY GREEN ON 01/01/2002 BY H.SEDDON, QUALITY ASSURANCE
MANAGER.
H. SEDDON
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AIR COMPRESSOR GROUP
BONDED WARRANTY & REGISTERED START UP
Warranty
The Company warrants that the equipment manufactured by it and delivered hereunder will be free of defects in
material and workmanship for a period of twelve months from the date of placing the Equipment in operation or eighteen
months from the date of shipment from the factory, whichever shall first occur. The Purchaser shall be obligated to
promptly report any failure to conform to this warranty, in writing to the Company in said period, whereupon the
Company shall, at its option, correct such nonconformity, by suitable repair to such equipment or, furnish a replacement
part F.O.B. point of shipment, provided the Purchaser has stored, installed, maintained and operated such Equipment
in accordance with good industry practices and has complied with specific recommendations of the Company.
Accessories or equipment furnished by the Company, but manufactured by others, shall carry whatever warranty the
manufacturers have conveyed to the Company and which can be passed on to the Purchaser. The Company shall
not be liable for any repairs, replacements, or adjustments to the Equipment or any costs of labor performed by the
Purchaser or others without Company‘s prior written approval.
The effects of corrosion, erosion and normal wear and tear are specifically excluded. Performance warranties are
limited to those specifically stated within the Company‘s proposal. Unless responsibility for meeting such performance
warranties are limited to specified tests, the Company‘s obligation shall be to correct in the manner and for the period
of time provided above.
THE COMPANY MAKES NO OTHER WARRANTY OR REPRESENTATION OF ANY KIND WHATSOEVER,
EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY DISCLAIMED.
Correction by the Company of nonconformities whether patent or latent, in the manner and for the period of time
provided above, shall constitute fulfillment of all liabilities of the Company for such nonconformities whether based on
contract, warranty negligence, indemnity, strict liability or otherwise with respect to or arising out of such Equipment.
The purchaser shall not operate Equipment which is considered to be defective, without first notifying the Company
in writing of its intention to do so.Any such use of Equipment will be at Purchaser‘s sole risk and liability.
Note that this is Ingersoll–Rand standard warranty. Any warranty in force at the time of purchase of the compressor
or negotiated as part of the purchase order may take precedence over this warranty.
Register on–line at www.air.ingersoll–rand.com/registration.htm
Ingersoll–Rand European Sales Company
Swan Lane
Hindley Green
Wigan WN2 4EZ
United Kingdom
Phone: [phone]
Ingersoll Rand Asia Pacific
C/O Ingersoll–Rand SEA (Pte) Ltd.
42 Benoi Road
Singapore 629903
Phone: [phone]
www.air.ingersoll–rand.com
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CONTENTS & ABBREVIATIONS 1
SSR UP5 11, UP5 15, UP5 18, UP5 22
CONTENTS
1 CONTENTS
2 FOREWORD
3 DECALS
6 SAFETY
8 GENERAL INFORMATION
9 INSTALLATION / HANDLING
17 OPERATING INSTRUCTIONS
21 MAINTENANCE
27 TROUBLE SHOOTING
ABBREVIATIONS & SYMBOLS
#### Contact Ingersoll–Rand for serial number
–>#### Up to Serial No.
####–> From Serial No.
*Not illustrated
{Option
NR Not required
AR As required
SM Sitemaster/Sitepack
HA High ambient machine
WC Watercooled machine
AC Aircooled machine
ERS Energy recovery system
T.E.F.C. Totally enclosed fan cooled motor (IP54)
O.D.P. Open drip proof (motor)
BR Portuguese (Brazil)
CA French (Canada)
CN Chinese
DE German
DK Danish
ES Spanish
FI Finnish
FR French
GB English (Europe)
GR Greek
IT Italian
MX Spanish (Mexico)
NL Dutch
NO Norwegian
PT Portuguese (Europe)
SE Swedish
US English (USA)
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FOREWORD
2
SSR UP5 11, UP5 15, UP5 18, UP5 22
The contents of this manual are considered to be proprietary and
confidential to Ingersoll–Rand and should not be reproduced without
the prior written permission of Ingersoll–Rand.
Nothing contained in this document is intended to extend any
promise,warranty or representation, expressed or implied, regarding
the Ingersoll–Rand products described herein. Any such warranties or
other terms and conditions of sale of products shall be in accordance
with the standard terms and conditions of sale for such products, which
are available upon request.
This manual contains instructions and technical data to cover
routineoperation and scheduled maintenance tasks by operation and
maintenance staff. Major overhauls are outside the scope of this
manualand should be referred to an authorised Ingersoll–Rand service
department.
The design specification of this machine has been certified as
complying with E.C. directives. Any modification to any part is
absolutely prohibited and would result in the CE certification and
markingbeing rendered invalid.
All components, accessories, pipes and connectors added to the
compressedair system should be:
. of good quality, procured from a reputable manufacturer and,
wherever possible, be of a type approved by Ingersoll–Rand.
. clearly rated for a pressure at least equal to the machine maximum
allowableworking pressure.
. compatible with the compressor lubricant/coolant.
. accompaniedwith instructions for safe installation, operation and
maintenance.
Details of approved equipment are available from Ingersoll–Rand
Service departments.
The use of non–genuine spare repair parts other than those in-
cludedwithin the Ingersoll–Rand approved parts list may create haz-
ardousconditions over which Ingersoll–Rand has no control. Therefore
Ingersoll–Randdoes not accept any liabilitity for losses caused by
equipmentin which non–approved repair parts are installed. Standard
warranty conditions may be affected.
Ingersoll–Rand reserves the right to make changes and
improvements to products without notice and without incurring any
obligation to make such changes or add such improvements to
products sold previously.
The intended uses of this machine are outlined below and examples
of unapproved usage are also given, however Ingersoll–Rand cannot
anticipate every application or work situation that may arise.
IF IN DOUBT CONSULT SUPERVISION.
This machine has been designed and supplied for use only in the
followingspecified conditions and applications:
.Compression of normal ambient air containing no known or
detectableadditional gases, vapours. or particles
.Operationwithin the ambient temperature range specified in the
GENERAL INFORMATION section of this manual.
The use of the machine in any of the situation types listed in
table 1:–
a) Is not approved by Ingersoll–Rand,
b) May impair the safety of users and other persons, and
c) May prejudice any claims made against Ingersoll–Rand.
TABLE 1
Use of the machine to produce compressed air for:
a) direct human consumption
b) indirect human consumption, without suitable filtration and purity
checks.
Use of the machine outside the ambient temperature range
specifiedin the GENERAL INFORMATION SECTION of this manual.
Use of the machine where there is any actual or foreseeable risk of
hazardouslevels of flammable gases or vapours.
Use of the machine fitted with non Ingersoll–Rand approved
components.
Use of the machine with safety or control components missing or
disabled.
The company accepts no responsibility for errors in translation of
this manual from the original English version.
©COPYRIGHT 2002
INGERSOLL–RAND COMPANY
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DECALS 3
SSR UP5 11, UP5 15, UP5 18, UP5 22
ISO SYMBOLS
GRAPHIC FORM AND MEANING OF ISO SYMBOLS
Prohibition / Mandatory Information / Instructions Warning
WARNING: Electrical shock risk.WARNING – Pressurised vessel. WARNING – Hot surface.
WARNING – Pressurised component or
system. WARNING – Air/gas flow or Air discharge. Do not breathe the compressed air from this machine.
Use fork lift truck from this side only. RESET Do not use fork lift truck from this side.
Emergency stop. On (power). Off (power).
Read the Operation and Maintenance manual
before operation or maintenance of this
machine is undertaken.
Do not operate the machine without the guard
being fitted. Lifting point.
ROTATION AIR DISCHARGE COOLANT FILTER
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DECALS4
SSR UP5 11, UP5 15, UP5 18, UP5 22
AUTOMATIC RESTART MAINTENANCE MAINTENANCE PROHIBITED
COOLANT DRAIN CONDENSATE DRAIN FILTER
FRAGILE KEEP DRY THIS WAY UP
USE NO HOOKS NO SIDE CLAMPS HOURS
Use ULTRA–Plus Coolant only
Failure to use the specified coolant may
result in damage to the machine
POWER INSPECT
Every X months, if sooner than required by
operating hours CHANGE / REPLACE CLEAN
POWER INLET (AC)
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5
DECALS
VIEW BACK VIEW LEFT
INSIDE PACKAGE
INSIDE STARTER DOOR
VIEW FRONT VIEW RIGHT
50 Hz Units
VIEW TOP
SECTION A–A
Item ccn Qty. Description Item ccn Qty. Description
1 92867498 1 Decal, air discharge
Locatednear air discharge port of receiver
tank on tank mounted units
2 93166478 1 Decal, condensate drain
3 93166460 1 Decal, coolant drain
4 92867407 1 Decal: Do not inhale
Locatednear air discharge port of receiver
tank on tank mounted units
5 92930593 3 Decal, electric shock
6 32343071 1 Decal, filler cap ultra plus
7 92867530 2 Decal, Hot surface
8 54499306 1 Decal, Ingersoll–Rand signature
horizontal 20“
9 22114219 1 Decal, maintenance parts
10 93171262 4 Decal, notice lift here
11 92930585 1 Decal, Pressurised vessel
12 SPEC 1 Specifications, compressor package
13 93165983 1 Decal, rotation
14 32342669 1 Decal, starter box
15 93165959 4 Decal, use guards when running
16 32343097 1 Decal, voltage 380– 415/3/50
32343105 1 Decal, voltage 220/3/50
32343113 1 Decal, voltage 550/3/50
17 32343089 1 Decal, wiring schematic Star Delta 50Hz
18 22062319 1 Tag, Air Care do you know
19 22115661 1 Tag, rotation 50Hz
20 32344095 2 Tag, shipping bracket
† Optional position
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SAFETY
6
SSR UP5 11, UP5 15, UP5 18, UP5 22
DANGER!
Hazard that WILL cause DEATH, SEVERE INJURY or substantial
property damage if ignored. Instructions must be followed precisely to
avoid injury or death.
WARNING!
Hazard that CAN cause DEATH, SEVERE INJURY or substantial
property damage if ignored. Instructions which must be followed
precisely to avoid injury or death.
CAUTIONS!
Cautions call attention to instructions which must be followed
precisely to avoid damaging the product, process or its surroundings.
NOTES
Notes are used for supplementary information.
BREATHING AIR PRECAUTION
Ingersoll–Rand air compressors are not designed, intended or
approved for breathing air. Compressed air should not be used for
breathing air applications unless treated in accordance with all
applicablecodes and regulations.
General Information
Ensure that the operator reads and understands the decals and
consults the manuals before maintenance or operation.
Ensurethat the Operation and Maintenance manual is not removed
permanentlyfrom the machine.
Ensure that maintenance personnel are adequately trained,
competentand have read the Maintenance Manuals.
Do not point air nozzles or sprayers toward anyone.
Compressed air and electricity can be dangerous. Before
undertakingany work on the compressor, ensure that the electrical
supply has been isolated and the compressor has been relieved of all
pressure.
Wear eye protection when operating or servicing compressor.
All persons positioned near to operating machinery should be
equippedwith hearing protection and given instructions on its use in
accordancewith workplace safety legislation.
Make sure that all protective covers are in place and that the
canopy/doorsare closed during operation.
The specification of this machine is such that the machine is not
suitablefor use in flammable gas risk areas.
Installation of this compressor must be in accordance with
recognisedelectrical codes and any local Health and Safety Codes.
The use of plastic bowls on line filters can be hazardous. Their
safety can be affected by either synthetic lubricants, or the additives
used in mineral oils. Ingersoll –Rand recommends that only filters with
metalbowls should be used on a pressurised system.
Compressed air
Compressed air can be dangerous if incorrectly handled. Before
doingany work on the unit, ensure that all pressure is vented from the
system and that the machine cannot be started accidentally.
Ensurethat the machine is operating at the rated pressure and that
the rated pressure is known to all relevant personnel.
All air pressure equipment installed in or connected to the machine
must have safe working pressure ratings of at least the machine rated
pressure.
If more than one compressor is connected to one common
downstream plant, effective isolation valves must be fitted and
controlledby work procedures, so that one machine cannot accidently
be pressurised / over pressurised by another.
Compressed air must not be used for a direct feed to any form of
breathing apparatus or mask.
The discharged air contains a very small percentage of compressor
lubricant and care should be taken to ensure that downstream
equipmentis compatible.
If the discharged air is to be ultimately released into a confined
space, adequate ventilation must be provided.
When using compressed air always use appropriate personal
protectiveequipment.
All pressure containing parts, especially flexible hoses and their
couplings,must be regularly inspected, be free from defects and be
replacedaccording to the Manual instructions.
Compressed air can be dangerous if incorrectly handled. Before
doingany work on the unit, ensure that all pressure is vented from the
system and that the machine cannot be started accidentally.
Avoid bodily contact with compressed air.
All safety valves located in the separator tank must be checked
periodically for correct operation.
Do not over–pressurize the receiver tank or similar vessels beyond
designlimits.
Do not use a receiver tank or similar vessels that fail to meet the
design requirements of the compressor. Contact your distributor for
assistance.
Do not drill into, weld or otherwise alter the receiver tank or similar
vessels.
Materials
The following substances are used in the manufacture of this
machineand may be hazardous to health if used incorrectly:
. preservative grease
. rust preventative
. compressor coolant
AVOID INGESTION, SKIN CONTACT AND INHALATION OF
FUMES
Transport
When loading or transporting machines ensure that the specified
liftingand tie down points are used.
Lifting equipment must be properly rated for the weight of the
compressor.
Do not work on or walk under the compressor while it is suspended.
Electrical
Keep all parts of the body and any hand–held tools or other
conductiveobjects, away from exposed live parts of the compressor
electrical system. Maintain dry footing, stand on insulating surfaces
and do not contact any other portion of the compressor when making
adjustments or repairs to exposed live parts of the compressor
electricalsystem.
WARNING
Any electrical connections or adjustments should only be
made by a suitably qualified electrician
Close and lock all access doors when the compressor is left
unattended.
Do not use extinguishers intended for Class A or Class B fires on
electrical fires. Use only extinguishers suitable for class BC or class
ABC fires.
Attemptrepairs only in clean, dry, well lighted and ventilated areas.
Connect the compressor only to electrical systems that are
compatiblewith its electrical characteristics and that are within it’s rated
capacity.
Condensate disposal
As waste water regulations vary by country and region it is the
responsibilityof the user to establish the limitations and regulations in
theirparticular area. Ingersoll–Rand and its associated distributors are
happy to advise and assist in these matters.
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SAFETY 7
SSR UP5 11, UP5 15, UP5 18, UP5 22
For further information, consult Material Data Sheets CPN
88303979for ULTRA–Plus Coolant.
The above information contains data supplied in support of United
Kingdom Control of Substances Hazardous to Health (C.O.S.H.H.)
regulations.
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GENERAL INFORMATION
8
SSR UP5 11, UP5 15, UP5 18, UP5 22
LEGEND
CABLE
L1 – L3 Mains terminals
PE Main earth terminal
E1 Earth terminal, Main motor
E2 Earth terminal, Sub–base
E3 Earth terminal, Control transformer
E4 Earth terminal, Instrument panel
E5 Earth terminal, PS
E6 Earth terminal, 1SV
T1 Transformer, control supply
LT1 Power on lamp
MAX–T Temperature switch, Discharge
MOL Motor overload
ES Switch, emergency stop
OPT Optional
K1 Relay, fault
SS Selector switch, ON/OFF
hHourmeter
LT2 Auto restart lamp
TM Star Delta Timer
KM1 Contactor (main)
KM2 Delta contactor
KM3 Star contactor
PS Pressure switch
TM1 Run–on Timer
1SV Load solenoid
2SV Valve, solenoid
LT3 Fault lamp
MM Main motor
FU1–3 Fuses
RT Reset
EDV Electric drain valve
NOTES
1. Approved fused disconnect or circuit breaker per code
requirementsmust be provided by customer.
2. Sizingof electrical components not supplied by Ingersoll–Rand is
the responsibility of the customer and should be done in
accordance with the information on the compressor data plate
N.E.C. and local electrical codes.
3. Unit will not restart automaticlly after power outage.
4. Circuit shown in normal position de–energized.
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INSTALLATION / HANDLING 9
SSR UP5 11, UP5 15, UP5 18, UP5 22
ROTATION
VIEW LEFT
VIEW FRONT VIEW RIGHT
VIEW TOP
VIEW BOTTOM
VIEW REAR
BASE MOUNTED UNITS
KEY
A Pre filter
B Compressor and cooling air intake
C Starter box
D Cooling air exhaust
E 1.00” BSPT air discharge
F Customer power inlet
G Fork lift openings
Fork lift hole covers must be installed after unit is in place to
reducenoise and ensure proper cooling of package)
H 4 slots 15 (0.6) x 25 (1.0)
See notes – Page 12
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INSTALLATION / HANDLING
10
SSR UP5 11, UP5 15, UP5 18, UP5 22
ROTATION
VIEW LEFT VIEW FRONT
VIEW RIGHT
VIEW TOP
VIEW BOTTOM
VIEW REAR
TANK MOUNTED (500 LITRES)
50 Hz UNITS
KEY
A Pre filter
B Compressor and cooling air intake
C Starter box
D Cooling air exhaust
E 1.00” BSPT air discharge
F Customer power inlet
G Fork lift openings
H Air receiver (500 litres)
I Automatic drain valve
J 0.25 inch coondensate drain
K 4 holes 15mm (0.6inches)
See notes – Page 12
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INSTALLATION / HANDLING 11
SSR UP5 11, UP5 15, UP5 18, UP5 22
ROTATION
VIEW LEFT VIEW FRONT
VIEW RIGHT
VIEW TOP
VIEW BOTTOM
VIEW REAR
TANK MOUNTED (750 LITRES)
50 Hz UNITS
KEY
A Pre filter
B Compressor and cooling air intake
C Starter box
D Cooling air exhaust
E 1.00” BSPT air discharge
F Customer power inlet
G Fork lift openings
H Air receiver (750 litres)
I Automatic drain valve
J 0.25 inch coondensate drain
K 4 holes 16mm (0.6inches)
See notes – Page 12
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INSTALLATION / HANDLING
12
SSR UP5 11, UP5 15, UP5 18, UP5 22
NOTES
1. Coolant (lubricant) fill quantity (approximate) 13 litres (3.4 gallons).
2. Recommendedclearance in front of control panel door 1067 mm
(42 inches) or minimum as required by the latest national electrical
codes (NEC) or applicable local codes.
3. Recommended clearances on left and right sides 914mm (36
inches).
4. Minimumrecommended clearance for the rear of the compressor
is to be 152mm (6 inches).
5. External piping shall not exert any unresolved moments or forces
on the unit. Use pipe size as large or larger at discharge connection.
6. Thereshould be no plastic or pvc piping attached to this unit or used
for any lines downstream.
7. Any field installed ducting to and from the compressor cannot add
more than 12.5mm( 1/2”) water gauge total air resistance.
8. Do not pipe into a common header with a reciprocating compressor,
unless the reciprocating compressor utilizes a discharge pulsation
damper.
9. Sizing of electrical components not supplied by Ingersoll Rand is the
responsibilityof the customer and should be done in accordance with
the information on the compressor data plate and national and local
electricalcodes.
NOTE
All dimensions are in millimetres (inches) unless otherwise stated.
Ensurethat the correct fork lift truck slots or marked lifting points are
used whenever the machine is lifted or transported.
UNPACKING
The compressor will normally be delivered with a polythene cover.
If a knife has to be used to remove this cover ensure that the exterior
paintwork of the compressor is not damaged.
Ensure that all transport and packing materials are discarded in a
manner prescribed by local codes.
NOTE
Units are shipped with transit locking bolt in place. Prior to running
the unit the shipping bolt must be removed and the belt tension
checked. Loosen, remove and discard 10mm shipping bolt. For belt
tensioningprocedure refer to Maintenance section.
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INSTALLATION / HANDLING 13
SSR UP5 11, UP5 15, UP5 18, UP5 22
KEY
1. Compressor
2. Air Receiver
3. Air Dryer
4. Compressed air filters
5. System demand points
NOTE
Items [2] to [5] are optional or may be existing items of plant. Refer
to your Ingersoll–Rand distributor / representative for specific
recommendations.
LOCATION IN THE PLANT
The compressor can be installed on any level floor capable of
supportingit. A dry, well ventilated area where the atmosphere is clean
is recommended. A minimum of 150mm (6 inches) should be left at the
rear and 1m (3ft) at the sides of the machine for adequate service
access and ventilation.
Adequate clearance needs to be allowed around and above the
machineto permit safe access for specified maintenance tasks.
Ensure that the machine is positioned securely and on a stable
foundation. Any risk of movement should be removed by suitable
means,especially to avoid strain on any rigid discharge piping.
CAUTION
Screw type compressors [1] should not be installed in air
systems with reciprocating compressors without means of
isolationsuch as a common receiver tank. It is recommended that
both types of compressor be piped to a common receiver using
individual air lines.
CAUTION
The use of plastic bowls on line filters and other plastic air line
componentscan be hazardous. Their safety can be affected by
either synthetic coolants or the additives used in mineral oils.
Ingersoll–Rand recommends that only filters with metal bowls
shouldbe used on any pressurised system.
CAUTION
Before starting machine remove shipping bolt and discard
CAUTION
The standard compressor unit is not suitable for operation in
temperatures liable to cause freezing as Condensate water is
liableto be produced in the after cooler and receiver where fitted.
Refer to your Ingersoll–Rand distributor for further information.
DISCHARGE PIPING
Discharge piping should be at least as large as the discharge
connectionof the compressor. All piping and fittings should be suitably
rated for the discharge pressure.
It is essential when installing a new compressor [1], to review the
totalair system. This is to ensure a safe and effective total system. One
item which should be considered is liquid carryover. Installation of air
dryers [3] is always good practice since properly selected and installed
they can reduce any liquid carryover to zero.
It is good practice to locate an isolation valve close to the
compressor and to install line filters [4].
It is a requirement for air dryers covered under Aircare that correctly
sized Ingersoll–Rand pre and afterfilters are installed.
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INSTALLATION / HANDLING
14
SSR UP5 11, UP5 15, UP5 18, UP5 22
50Hz UP5 15 UP5 18 UP5 22
COMPRESSOR
Maximum operating pressure
bar (psig) 7,5 (109) 8,5 (123) 10 (145) 14 (203) 7,5 (109) 8,5 (123) 10 (145) 14 (203) 7,5 (109) 8,5 (123) 10 (145) 14 (203)
Flow rate m3/min (cfm) 2,41
(85) 2,36 (83) 2,07 (73) 1,61 (57) 3,0 (106) 2,87 (101) 2,61 (92) 2,01 (71) 3,54 (125) 3,34 (118) 3,11 (110) 2,32 (82)
Airend discharge temperature
trip point 109_C (228_F)
Ambient operating
temperature
(min.) →(max.)
(+2_C) →(+40_C)
(36_F)→(104_F)
MOTOR
Nominal power 15kW (20hp) 18,5kW (25hp) 22kW (30hp)
Speed 1475 RPM
IP rating IP55
Frame 160L 180M 180L
Insulation class F
COOLING SYSTEM
Air cooled
Cooling air flow 55.2m3/min (1950cfm)
Maximum ΔP in air ducts 12.7mmH2O (1/2inWg)
Cooling air outlet ΔT 23.7_C (42.7_F) 24.2_C (43.6_F) 24.3_C (43.7_F)
Compressed air outlet ΔT 16_C (28_F) 16_C (28_F) 17_C (30_F)
GENERAL DATA
Residual coolant content 3 mg/m3(3ppm) 3 mg/m3(3ppm) 3 mg/m3(3ppm)
Separator vessel capacity
(Litres) 17 (4.5 US gallon)
Coolant capacity
(Litres) 13 (3.43 US gallon)
Sound pressure level to
CAGI–PNEUROP 68 dB(A) 68 dB(A) 69 dB(A)
Weight – base mount unit 509 kg (1122 lbs) 532 kg (1173 lbs) 540 kg (1190 lbs)
Weight – 500 Litre Receiver
mounted 730 kg (1610 lbs) 753 kg (1660 lbs) 761 kg (1678 lbs)
Weight – 750 Litre Receiver
mounted 801 kg (1766 lbs) 824 kg (1817 lbs) 832 kg (1834 lbs)
Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H OM Manual) Vendor Manual
Q-Pulse Id VM408
Active 29/10/2013
Page 18 of 40

INSTALLATION / HANDLING 15
SSR UP5 11, UP5 15, UP5 18, UP5 22
50Hz UP5 11–HA UP5 15–HA UP5 18–HA
COMPRESSOR
Maximum operating pressure
bar (psig) 7,5 (109) 8,5 (123) 10 (145) 14 (203) 7,5 (109) 8,5 (123) 10 (145) 14 (203) 7,5 (109) 8,5 (123) 10 (145) 14 (203)
Flow rate m3/min (cfm) 1,84
(65) 1,70 (60) 1,54 (54) 1,14 (40) 2,41 (85) 2,36 (83) 2,07 (73) 1,61 (57) 3,00 (106) 2,87 (101) 2,61 (92) 2,01 (71)
Airend discharge temperature
trip point 109_C (228_F)
Ambient operating
temperature
(min.) →(max.)
(+2_C) →(+50_C)
(36_F)→(122_F)
MOTOR
Nominal power 11kW (15hp) 15kW (20hp) 18,5kW (25hp)
Speed 1475 RPM
IP rating IP55
Frame 160L 180M 180L
Insulation class F
COOLING SYSTEM
Air cooled
Cooling air flow 55.2m3/min (1950cfm)
Maximum ΔP in air ducts 12.7mmH2O (1/2inWg)
Cooling air outlet ΔT 24.0_C (42.7_F) 24.2_C (43.6_F) 24.3_C (43.7_F)
Compressed air outlet ΔT 14_C (26_F) 16_C (28_F) 16_C (28_F)
GENERAL DATA
Residual coolant content 3 mg/m3(3ppm) 3 mg/m3(3ppm) 3 mg/m3(3ppm)
Separator vessel capacity
(Litres) 17 (4.5 US gallon)
Coolant capacity
(Litres) 13 (3.43 US gallon)
Sound pressure level to
CAGI–PNEUROP 68 dB(A) 68 dB(A) 69 dB(A)
Weight – base mount unit 509 kg (1122 lbs) 532 kg (1173 lbs) 540 kg (1190 lbs)
Weight – 500 Litre Receiver
mounted 730 kg (1610 lbs) 753 kg (1660 lbs) 761 kg (1678 lbs)
Weight – 750 Litre Receiver
mounted 801 kg (1766 lbs) 824 kg (1817 lbs) 832 kg (1834 lbs)
*NOTE: HA indicates High Ambiant model
Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H OM Manual) Vendor Manual
Q-Pulse Id VM408
Active 29/10/2013
Page 19 of 40

INSTALLATION / HANDLING
16
SSR UP5 11, UP5 15, UP5 18, UP5 22
50Hz UP5 15 UP5 18 UP5 22
ELECTRICAL DATA
Standard voltage 3–220V 3–400V 3–220V 3–400V 3–220V 3–400V
DRIVE MOTOR
Power 15 kW 18,5 kW 22 kW
Full load current (maximum) 54.5A 31.1A 64.5A 37.3A 78.2A 43A
Starting current (approx.) 117.3A 64.4A 165A 90.2A 164A 90.2A
Starting time 7–10 S
Starts per hour (maximum) 10
ELECTRICAL DATA – Star/delta combination
Control voltage 110VAC 110VAC 110VAC 110VAC 110VAC 110VAC
Minimum fuse rating 1&2 80A 40A 100A 50A 100A 63A
Minimum cable size 316mm210mm225mm210mm225mm210mm2
50Hz UP5 11–HA UP5 15–HA UP5 18–HA
ELECTRICAL DATA
Standard voltage 3–220V 3–400V 3–220V 3–400V 3–220V 3–400V
DRIVE MOTOR
Power 11 kW 15 kW 18,5 kW
Full load current (maximum) 41.9A 23.1A 54.5A 31.1A 64.5A 37.3A
Starting current (approx.) 117.3A 64.4A 165A 90.2A 164A 90.2A
Starting time 7–10 S
Starts per hour (maximum) 10
ELECTRICAL DATA – Star/delta combination
Control voltage 110VAC 110VAC 110VAC 110VAC 110VAC 110VAC
Minimum fuse rating 1&2 80A 40A 100A 50A 100A 63A
Minimum cable size 316mm210mm225mm210mm225mm210mm2
*NOTE: HA indicates High Ambiant model
1. If a circuit breaker is selected it should only be a magnetic trip type,
set above the anticipated starting current of the machine, but below the
maximumprospective fault current for the circuit. The circuit breaker
or fuseable disconnect must be capable of breaking the prospective
fault current at its terminals.
2. PVC/PVC Type Calculated using the following conditions:
i) PVC insulated cable, armoured, copper conductors.
ii) Cable clipped to a wall, in free air.
iii) Ambienttemperature of 40_C (104_F) and relative humidity of 40%.
iv) 20m (65ft) cable run.
v) Volt drop limited to –10% during starting, –4% during normal
running.
vi) Protected by the circuit breaker listed above.
If there are any deviations from the above, or special regulations
apply, the installation must be planned by a competent, qualified
engineer.
NOTE
All data applies to standard product only.
ELECTRICAL DATA
An independent electrical isolator or disconnect should be installed
adjacentto the compressor.
Feeder cables/wires should be sized by the customer/electrical
contractorto ensure that the circuit is balanced and not overloaded by
other electrical equipment. The length of wiring from a suitable
electrical feed point is critical as voltage drops may impair the
performanceof the compressor.
Feedercables / wires connections to isolator or disconnect should
be tight and clean.
The applied voltage must be compatible with the motor and
compressordata plate ratings.
The control circuit transformer has different voltage tappings.
Ensure that these are set for the specific applied voltage prior to
starting.
CAUTION
Never test the insulation resistance of any part of the machines
electrical circuits, including the motor without completely
disconnectingthe electronic controller (where fitted).
CAUTION
Ensure that the motor rotates in the correct direction as
indicatedby direction arrows, and on drawing.
Goodnal STP ST041 Site Services (Ingersoll Rand Air Compressor UP5 11-22 50H OM Manual) Vendor Manual
Q-Pulse Id VM408
Active 29/10/2013
Page 20 of 40