Integra FIREBOY eco User manual

FIREBOY eco Operating instructions
144951_V09
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Declaration of conformity
INTEGRA Biosciences AG – 7205 Zizers, Switzerland
declares on its own responsibility that the devices
comply with:
Zizers, March 02, 2020
Description Models
FIREBOY plus 144000
FIREBOY eco 144010
EU Directives
Low Voltage Equipment 2014/35/EU
Electromagnetic Compatibility 2014/30/EU
Restriction of Hazardous Substances 2011/65/EU
Waste Electrical and Electronic Equipment 2012/19/EU
Battery Directive 2006/66/EC
EU Regulations
Registration, Evaluation, Authorisation and Restriction of Chemicals (REACH) 1907/2006
Capacity Labelling of Portable Secondary Batteries 1103/2010
Ecodesign - Power supplies 278/2009
Standards for EU
Safety requirements for electrical equipment for measurement,
control and laboratory use - General requirements.
EN 61010-1: 2010
Electrical equipment for measurement, control and laboratory use -
EMC requirements.
EN 61326-1: 2013
Standards for Canada and USA
Safety requirements for electrical equipment for measurement,
control and laboratory use - General requirements.
CAN/CSA-C22.2
No. 61010-1
Safety requirements for electrical equipment for measurement,
control and laboratory use - General requirements.
UL 61010-1
Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and
(2) this device must accept any interference received, including
interference that may cause undesired operation.
Part 15 of the
FCC Rules
Class A
Urs Hartmann
CEO
Thomas Neher
Quality Manager
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FIREBOY eco – Operating instructions V09
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Table of contents
Chapter 1 Introduction
1.1 Explanation of symbols ....................................................................5
1.2 Appropriate use ................................................................................6
1.3 Safety features of the FIREBOY eco................................................6
1.4 Safety notes .....................................................................................7
Chapter 2 Description of the device
2.1 Scope of delivery..............................................................................9
2.2 Overview FIREBOY eco...................................................................9
Chapter 3 Installation
3.1 Connecting FIREBOY eco to the electricity supply ........................11
3.2 Connecting FIREBOY eco to the gas supply .................................11
3.3 Connecting the foot or benchtop switch .........................................15
3.4 Removing and adding the burner head ..........................................15
3.5 Long burner head ...........................................................................15
Chapter 4 Operation
4.1 Switching FIREBOY eco on and off ...............................................16
4.2 FOOT SWITCH operating mode.........................................................16
4.3 CONTINUOUS operating mode via the PUSH BUTTON ...................16
4.4 Working with liquids........................................................................17
4.5 Troubleshooting..............................................................................17
Chapter 5 Maintenance
5.1 Cleaning and servicing ...................................................................19
5.2 Decontamination ............................................................................20
5.3 Service ...........................................................................................20
5.4 Disposal..........................................................................................20
Chapter 6 Technical data
6.1 Specifications .................................................................................21
Chapter 7 Accessories
7.1 Accessories ....................................................................................22
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FIREBOY eco - Operating instructions V09
4 INTEGRA Biosciences AG
Imprint
© 2020 INTEGRA Biosciences AG
All rights relating to this documentation reserved. INTEGRA Biosciences AG
especially reserves the rights of duplication, processing, translation and display
format. Any reproduction of parts of or the entire documentation, or storage
thereof on electronic media, or processing or dissemination thereof, require the
prior written consent of INTEGRA Biosciences AG.
These operating instructions have the part number 144951; the version is V09.
They apply for firmware Version 1.n.
Manu-
facturer
INTEGRA Biosciences AG INTEGRA Biosciences Corp.
CH-7205 Zizers, Switzerland Hudson, NH 03051, USA
T [phone] T [phone]
F [phone] F [phone]
[e-mail]
www.integra-biosciences.com
Custo-
mer
service
Please contact your local INTEGRA Biosciences representative. You can find
the name and address at www.integra-biosciences.com.
Further information and other languages are available on www.integra-
biosciences.com or on request ([e-mail]).
.
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FIREBOY eco - Operating instructions V09 Introduction
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1 Introduction
Working with gas always involves a certain residual risk. Therefore, caution is
the top priority.
Important: Read these operating instructions carefully to familiarize yourself
with the instrument before connecting it to the gas. Keep the operating
instructions in a safe place so that you can read them again.
1.1 Explanation of symbols
1.1.1 Hazard warnings in these operating instructions
These operating instructions specifically advise of residual risks with the
following symbols:
WARNING
This safety symbol advises of hazards that could result in injury or death. It also
indicates hazards for machinery, materials, and the environment. It is essential
that you follow the relevant precautions.
CAUTION
This symbol cautions about potential material damage or data loss in a
microprocessor controller. Follow the instructions.
NOTE
This symbol identifies important notes regarding the correct operation of the
device and labor-saving features.
1.1.2 Hazard warnings on the device
ATTENTION HOT
Risk of burns from the flame.
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1.1.3 Hazard warnings and caution notes of the red LED
RED LED IS FLASHING OR ILLUMINATED
Error.
The warnings are explained in detail in Chapter 4, see “4.5 Troubleshooting” on
page 17.
1.2 Appropriate use
The FIREBOY eco is an automatic safety Bunsen burner for heating or flame-
sterilizing suitable laboratory materials. For continuous operation over an
extended period of time, the optionally available long burner head (see “7.1
Accessories” on page 22) must be used.
If the FIREBOY eco is used in a manner not specified by
INTEGRA Biosciences, the protection provided by the FIREBOY eco may be
impaired.
FIREBOY eco may not be altered in design or in any of its safety aspects. If
alterations are made, INTEGRA Biosciences is not liable for resulting damage.
1.3 Safety features of the FIREBOY eco
The FIREBOY eco is equipped with the following safety devices:
• If the flame has not ignited after about 3 seconds, the flame monitor closes
off the gas valve internally.
• If the flame is inadvertently extinguished, an attempt will be made
to reignite it. If this is not successful, a message is displayed.
• The burner chamber and the valve housing are monitored by an internal
temperature sensor. If the temperature exceeds the safety level,
the gas valve is automatically closed off.
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1.4 Safety notes
1.4.1 Operation of the FIREBOY eco
The FIREBOY eco corresponds to state of the art and recognized safety
regulations and is safe to operate. The FIREBOY eco may be operated only in
flawless condition while observing these operating instructions.
The device may be associated with residual risks if it is used or operated
improperly by untrained personnel.
Any person charged with the operation of the FIREBOY eco must have read
and understood these operating instructions, and particularly, the safety notes,
or must have been instructed by the supervisors so that safe operation of the
device is guaranteed.
Regardless of the listed safety notes, additionally applicable regulations and
guidelines of the trade associations, the health authorities, and the trade
supervisory office, e. g. GLP, GMP, FDA, DVFG-TRF must be observed.
Please visit our website www.integra-biosciences.com on a regular basis for up
to date information regarding REACH classified chemicals contained in our
products.
1.4.2 General safety notes
• FIREBOY eco may only be used by properly trained personnel under
constant supervision in a manner specified by INTEGRA Biosciences.
• Use only original INTEGRA Biosciences mains adapter.
• Do not use a FIREBOY eco or adapter which is leaking, damaged or which
does not operate properly.
• Use only in well ventilated location in accordance with national
requirements for the supply of combustion air.
• The FIREBOY eco shall be operated horizontally or with a maximum
inclination allowed by the folding stand at the base.
• Do not use the FIREBOY eco near flammable material or in explosive
areas.
• If there is a leak on your device (smell of gas), immediately turn off the gas
supply, extinguish any open flames and ensure a sufficient supply of fresh
air. Pull out the mains plug. If possible, wrap the FIREBOY eco in a fire
blanket and take it outside immediately, into a well ventilated flame free
location. Check all gas connections for tightness. Never detect leaks using
a flame, use soapy water. If the smell of gas persists, the appropriate
authorities must be notified, e.g. fire brigade. Leaking gas can cause a fire
or an explosion. This may result in severe injuries, fatal accidents and
damage to property.
• Always wear protective goggles when working with the FIREBOY eco.
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FIREBOY eco - Operating instructions V09 Introduction
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The gas supply must be closed off and the device must be switched off
when:
• the device is being transported or installed,
• the nozzle, the adapter or the gas cartridge is being changed,
• extended breaks are taken and after the work has been completed,
• cleaning and repair work is being performed.
1.4.3 Restrictions for use
The following uses of the FIREBOY eco are prohibited:
• rotating it and using it upside down
• using it as a cooker without the optionally available long burner head, see
“7.1 Accessories” on page 22
• carrying it by the burner head because the device may fall down
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FIREBOY eco - Operating instructions V09 Description of the device
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2 Description of the device
2.1 Scope of delivery
• FIREBOY eco device
• Mains adapter
• Foot switch
• Nozzle P60 propane/butane gas (fitted ex-factory)
• Nozzle N80 natural gas
• Adapter for gas hose, inner diameter 10 mm
• Operating instructions
CAUTION
Verify the scope of delivery when unpacking the device and check for potential
transportation damage. Do not operate the device if it is damaged.
2.2 Overview FIREBOY eco
Front view
1 Burner head
2 Green LED
3RedLED
4 GAS KNOB: to adjust the gas supply (flame
size).
5 AIR KNOB: to adjust the air supply (flame
temperature).
6 PUSH BUTTON: to switch the device on and
off and for the CONTINUOUS operating mode.
456
2
3
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Burner head
7 Ignition electrode
8 Burner chamber with flame opening
9 Electrode of the flame monitor
Rear view
10 Switch connection (jack)
11 Mains plug socket (mains plug)
12 Gas adapter opening (for engaging)
Bottom
13 Folding stand, to position device at an
angle
14 Brass screw, access to the nozzle
15 Adapter release pin
10 11 12
13 14
15
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FIREBOY eco - Operating instructions V09 Installation
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3 Installation
3.1 Connecting FIREBOY eco to the electricity supply
Insert the mains plug in the socket on the reverse side of the device (see
“Rear view” on page 10) and connect to the power source.
3.2 Connecting FIREBOY eco to the gas supply
FIREBOY eco is appropriate for use with natural gas (gas mixture, >81%
methane, further alkanes) and gas cylinders containing butane-propane
mixtures with a minimum of 10% propane (LPG grades A-D), where the
maximum input pressure must be guaranteed. Mixtures with less than 10%
propane will not build up enough pressure for proper operation. Mixtures with
minimum propane content offer longer burn time and higher heating power
because Butane is 10% more energy dense than propane in gas phase and
30% in liquid phase.
3.2.1 Fitting the nozzle for the gas in use
The P60 nozzle for butane/propane gas is fitted ex-factory for FIREBOY eco. If
necessary, the nozzle must be fitted for the gas in use.
The nozzles are marked on the lower surface with the appropriate designation.
CAUTION
FIREBOY eco may only be operated with the nozzle that corresponds to the
gas type in use. Only use the nozzles supplied. Prior to every nozzle
installation, inspect the O-ring in the brass screw for damage and if necessary
replace it.
Type of gas Nominal = maximum
gas input pressure Inscription nozzle
Natural gas (methane) 20 mbar N80
Butane/propane gas 50 mbar P60
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When replacing the nozzle, proceed as follows:
3.2.2 Installation and removal of the adapters for the gas connection
The adapters for the central gas supply, the gas cylinder, or the gas cartridge
are inserted in the gas adapter opening of the FIREBOY eco without the gas
cartridge (see “Rear view” on page 10).
Insert the appropriate adapter in the gas adapter opening of FIREBOY eco,
making sure it audibly clicks into position. Check the connection for tensile
strength.
The adapter is now installed.
WARNING
Never remove the gas cartridge adapter while it is connected to the gas
cartridge.
When replacing the adapters, always switch off the device, disconnect the
mains plug, and close off the gas supply.
Unscrew the brass screw (1) on the lower
surface of the device using a small coin
or screwdriver.
Turn over the device, allow the nozzle to drop
out, and insert the desired new nozzle (2).
Retighten the brass screw to the stop.
The nozzle is now inserted.
1
2
In order to remove the adapter, use
a pointed tool to press the release pin
inward on the lower surface of the device
and remove the adapter by pulling toward
the rear.
Insert the requested new adapter until
it audibly clicks into position. Check the
connection for tensile strength.
The adapter is now replaced.
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3.2.3 Connecting the gas cartridge
The following gas cartridge types may be used:
• CV 360 (about 30 min. flame duration)
• CP 250 (about 200 min. flame duration)
• CV 300 Plus (about 180 min. flame duration)
• CV 470 (about 400 min. flame duration)
• EXPRESS 444 (about 35 min. flame duration).
The gas cartridges can be purchased from a local dealer.
WARNING
For operation with a gas cartridge, the P60 nozzle must be inserted in the
device and the gas cartridge adapter must be installed. Gas cartridges may
only be used at an ambient temperature of 15-35 ºC (see note in the cartridge
instructions).
Visually check the seals of pierceable cartridges before connecting a new
cartridge.
The connection of the cartridges is described in the enclosed instructions.
3.2.4 Removing and changing the gas cartridge
WARNING
The gas cartridge may only be replaced if the gas cartridge adapter is
connected to the device and closed off, if possible.
Gas cartridges shall be changed in a well ventilated location, away from any
sources of ignition and away from other people. Make sure to discharge static
electricity accumulated beforehand, e.g. by touching a metallic water tap.
Only throw away completely empty cartridges (let them burn out beforehand).
The different gas cartridges are removed and changed as follows:
If the gas cartridge adapter is equipped with a milled knob, turn the knob
fully clockwise in the "OFF" direction.
Remove the empty cartridge.
Fit a new cartridge.
If the gas cartridge adapter is equipped with a milled knob, turn the knob
fully counterclockwise in the "ON" direction.
The gas cartridge has been changed.
CAUTION
Gas will begin to flow.
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3.2.5 Connecting to the central gas supply or to a gas cylinder
WARNING
Use only approved and tested safety gas tubing with threaded or hose
connectors and inspect them regularly for damage. Avoid twisting of the tubing.
Connect the tubing from the central supply or from the gas cylinder to the
previously installed adapter and fix it with a clip if necessary.
FIREBOY eco is now connected to the gas supply.
3.2.6 Tightness test
Before using the FIREBOY, firmly tighten all gas connections and verify gas
tightness, e.g. check for smell of gas; apply soapy water or a leak detection
spray:
• Apply a leak detection spray to all connections (tubing/adapter/cartridge).
• Open the gas supply. If bubbles appear, this indicates a leak.
• Close the gas supply and replace defective parts.
3.2.7 Setting the right flammable mixture
The GAS KNOB (gas) can be used to set the gas supply and therefore the
flame size while observing the flame itself. Rotating the knob clockwise
reduces the gas supply (-), rotating it counterclockwise increases it (+):
The AIR KNOB (air) can be used to regulate the air supply and therefore the
flame temperature. Rotating the knob clockwise reduces the air supply (-),
rotating it counterclockwise increases it (+).
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3.3 Connecting the foot or benchtop switch
Insert the plug of the foot or benchtop switch in the socket on the reverse
side of the device (see “Rear view” on page 10).
The switch is now connected.
3.4 Removing and adding the burner head
To remove the burner head, pull it out vertically upward.
To install the burner head, place it on the device with the 3 contact pins and
push it down vertically until it clicks into position.
The burner head is now reinstalled.
CAUTION
Never carry the device by the burner head.
3.5 Long burner head
If the FIREBOY eco is used for continuous operation, the optionally available
long burner head must be used. For installation see previous section.
CAUTION
The minimum distance between the tip of the burner head and the object to be
heated, e. g. cover plate of quadruped, must be at least 60 mm.
The duration of continuous operation should not exceed 60 min.
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FIREBOY eco - Operating instructions V09 Operation
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4 Operation
4.1 Switching FIREBOY eco on and off
WARNING
Observe the hazard warning on the device. The burner head and the device
may become very hot. There is the risk of burns.
FIREBOY eco is a mains-dependent device. FIREBOY eco is switched on by
briefly pressing on the PUSH BUTTON. The green LED is illuminated, and the
device is ready for use. It is switched off by pressing the button for a longer
period of at least 2 seconds.
If you want to finish your work, close off the gas supply and activate the flame
again to depressurize the gas tubing and to burn the residual gas. Switch off
the FIREBOY.
CAUTION
Risk of burns! Even after it is switched off, the device may still be hot.
4.2 FOOT SWITCH operating mode
FIREBOY eco is ignited by activating the foot or benchtop switch. The flame
burns as long as the switch is depressed.
4.3 CONTINUOUS operating mode via the PUSH BUTTON
Alternatively, FIREBOY eco can be ignited and also extinguished by pressing
the PUSH BUTTON. The maximum burning time is 60 min.
WARNING
Never let the burner burn unattended!
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4.4 Working with liquids
4.5 Troubleshooting
The warnings and notes are displayed via the red LED. In the event of an error,
the flame is automatically extinguished. Every message must be confirmed by
pressing the PUSH BUTTON.
The following table lists the possible errors and the recommended action for
elimination.
In order to protect the burner chamber from
contamination when working with liquids, the
folding stand at the base of FIREBOY eco can be
used to incline the device.
The inclination direction can be modified by
removing the folding stand after pressing it
together and inserting it on the opposite side.
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.
Error message Technical cause Possible cause and correction
Red LED is
flashing
(1x per sec),
green LED is on.
The flame monitor
does not detect
aflame.
The valve is closed.
No gas supply is connected.
Connect the gas supply
Open the gas connection
Flame was blown out several times.
Correctly set the gas/air mixture
Prevent draft
Electrode of the flame monitor is
broken or dirty.
Visually inspect electrode
Clean electrode with alcohol
Red LED is on,
green LED is on.
Prior to ignition
process, the contact
pin on the burner head
is not detected.
Burner head not added or not added
correctly.
Add burner head
Contact pin on burner head
is contaminated.
Clean the contact pin
Red LED
is flashing
quickly
(5x per sec),
green LED is on.
Burner chamber
temperature
measured exceeds
the critical value.
Continuous operation overheated
the device.
Wait until device has cooled off
Ambient temperature exceeds
the permitted value.
Reflection of the flame on the device
due to unauthorized use.
Red LED
is flashing slowly
(every 3 sec),
green LED is on.
Failure of
flame monitor.
Electrode of the flame monitor
is kinked or dirty.
Visually inspect, if necessary
clean
Red LED is on,
green LED is off.
Technical error. Call service technician
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5 Maintenance
WARNING
Allow the burner head to cool off before cleaning, disinfecting and servicing the
device. Switch off the device and disconnect it from the gas supply. Allow the
device to dry before operating it again.
5.1 Cleaning and servicing
FIREBOY eco body and burner head should be regularly cleaned in order to
maintain a high availability. Maintenance intervals depend on operating
conditions and degree of pollution.
Use a cloth moistened with soapy water or a 70% ethanol solution to clean
FIREBOY eco.
Longest life span of burner head is reached with a splash-free application in a
clean working environment (see also “4.4 Working with liquids” on page 17). If
the burner head gets soiled, it can be removed for cleaning purposes (see “3.4
Removing and adding the burner head” on page 15) and cleaned with
commercially available disinfecting or cleaning agents. It can also be replaced
with a new one, see “7.1 Accessories” on page 22.
CAUTION
Ignition and flame monitoring electrodes (white ceramic posts) only tolerate low
mechanical forces!
In the event of an error, carefully clean the ignition electrode with a lint-free
cotton swab saturated with 70% ethanol solution. If any of the ceramic posts is
loose or broken, the burner head must be replaced.
For proper function, all three contact pins and their correspondent spring
contacts must be clean and free of corrosion. Same applies for the burner head
shaft (plug) and the burner chamber (socket), especially the spring-loaded ball
(lock pin) and the nozzle with orifice (pinhole).
Check the gas tubing regularly for brittle or porous areas. Replace it, if
damaged, or at the latest 8 years after production (year imprinted on the
tubing). To find holes, spray the gas tubing with a leak detection spray at the
sensitive points (especially the ends) and check the formation of bubbles at
short gas flow at in a well ventilated location. Alternatively you can use soapy
water.
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5.2 Decontamination
If the housing of the FIREBOY eco have been in contact with biohazardous
material, it must be decontaminated in accordance to good laboratory practice.
Do not spray directly on the instrument but use a lint-free cloth, lightly soaked
with a disinfectant and wipe dry directly after decontamination. Never use
acetone or other solvents! Follow the instructions provided by the disinfectant
manufacturer.
5.3 Service
Do not modify the FIREBOY eco. Servicing work and repairs may only be
performed by INTEGRA Biosciences or an authorized after-sales service
member. Defective parts may only be replaced with original INTEGRA
Biosciences spare parts.
For any service or repairs, please contact your local distributor (service
technician).
WARNING
FIREBOY eco needs to be cleaned before sending it to service. The
declaration on the absence of health hazards (DAHH) form must be completed
and signed. This technical service form can be found in various languages at
www.integra-biosciences.com in the menu Support under Download Center.
This is necessary to protect service personnel.
5.4 Disposal
The FIREBOY eco device must not be disposed of with unsorted municipal
waste.
Dispose of the FIREBOY eco in accordance with the laws and regulations in
your area governing disposal of devices.
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