iRobo IPC2U User manual

iROBO User Manual
2008

Table of Content
Table of Content
Chapter 1 General Information...............................................10
1.1 Product Overview...................................................................................11
1.2 Block Diagram........................................................................................11
Figure 1.1 : Block Diagram of M/B................................................................11
1.3 Specifications.........................................................................................12
1.4 Ordering Information..............................................................................13
1.5 Packing Materials Checklist...................................................................13
1.6 Board Layout..........................................................................................14
Figure 1.2 Top View of the M/B..................................................................14
1.7 Dimension Drawing ...............................................................................15
Figure 1.3: Dimension drawing of M/B .........................................................15
Figure 1.4 Dimension drawing of iROBO......................................................16
Chapter 2 Jumper Setting.............................................................................17
2.1 Setting Jumpers .....................................................................................18
Table 2.1 Setting Jumpers............................................................................18
2.2 PCI Device interrupt and BUS Assignments............................................18
2.3 Location of Jumpers. ..............................................................................19
Figure 2-1: Jumper Location of M/B..............................................................19
2.4 Definition of Jumpers ............................................................................20

Table of Content
Appendix A-Watchdog Timer...........................................33
Watchdog Timer Common library.....................................34
Appendix B-GPIO Programming Guide...........................36
Appendix C-Power Consumption....................................38
Appendix D-Installation Guide.........................................40
D.1 Handling Precautions................................................41
D.2 Packing List..............................................................41
D.3 Installation................................................................42
1.Open Top Cover...........................................................42
2.Install/Remove CPU.....................................................42
3. Install/Remove RAM module......................................44
4.Close Top Cover..........................................................44
5.Open Bottom Cover.....................................................44
6.Install HDD...................................................................45
7.Close Bottom Cover.....................................................45

iROBO
Chapter 1 General Information

11
Chapter 1 General Information
1.1 Product Overview
Featuring Intel 945GME & ICH7 chipsets, the iROBO fan-less box computer
supports Intel’s Core 2 Duo /Celeron M processor with 533/667 MHz FSB and
DDR2 667/533 memory. The rugged iROBO fan-less box computer is
designed for space-critical application requires extreme reliability, low-power
consumption and versatile I/O con.guration. For added .exibility, the iROBO
also boasts three RS232 ports, one RS232/422/485 port and one PCI expansion
slot.
For data storage, the iROBO provides one CompactFlash socket and one 2.5"
HDD drive bay. The System supports ATX mode power feature and can accept a
wide range of power supplies from 12 V DC to 30 V DC.
Housed in a compact 195 mm x 268 mm x 80 mm heavy-duty aluminum chas-
sis, the iROBO is designed for reliable, maintenance-free industrial comput-
ing. The iROBO fan-less box computer offers a cost-effective solution for a
multitude of mission-critical embedded computing applications in automation,
machine control, and POS systems.
Support Intel® Core 2 Duo / Core Duo/ Celeron® M processors
Intel®945GME Chipsets
Dual 1000/100/10Mbps LAN ports
6 x USB2.0/ VGA / DVI/ 4 x SIO
One PCI Expansion Slot
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1.2 Block Diagram
DDR2 DIMM Modules
DDR2 533 / 667 MHz
2GB/s
533 / 667
MHz FSB
4 Lanes
Front Panel
Internal Conn.
Intel® Core 2 Duo,
Core Duo,Celeron M
DVI Chrontel
7307
Intel®
945GME
Intel®
ICH7-M DH
0/1
2,3/4/5
CF & IDE
SATA 1
SATA 2
DDR2 Slot
DDR2 Slot
Marvell
88E8053 GbE
RJ45
(LAN1)
PCI-Slot
ALC655
COM3,4
SIO2
IT8712F
DDR2 Channel A
DDR2 Channel B
USB2.0
UltraDMA
33/66/100
SATA
PCIex1 Port (1)
PCI 32 Bit / 33 MHz Bus
LPC BUS
SIO1
IT8712F
LPT
COM1,2
IrDA
KB/MS
GPIO
LVDS
VGA
Marvell
88E8053 GbE
1 x PCIe
Interface
RJ45
(LAN2)
Figure 1.1 : Block Diagram of M/B

12
Chapter 1 General Information
1.3 Specifications
Main Board
M/B
Support Intel® Core 2 Duo, Core Duo, Celeron® M family
processors with 533/667 MHz
Intel® Embedded Processor Reference List (Intel® Longevity CPU):
Core Duo Processor (T2300E) 1.66 G
Core Duo Processor (T2500) 2.0G
Celeron® M 530 1.73G
Celeron® M 440 1.86G
Chipset
Intel® 945GME Graphics Memory Controller Hub (GMCH)
Intel® 82801 GBM ICH7 Mobile digital Home (ICH7-M)
Main Memory
2 x 240 pin DDR2 533/667 DIMM sockets, up to 2 GB unbuffered
non-ECC DDR SDRAM (Max. 3G Capacity supported)
Expansion Slot
Supports one 32-bit/ 33MHz PCI card
PCI Length support:
160 mm (When 2.5" HDD installed)
240 mm (When no HDD is installed)
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I/O Interface-Front
Customized logo(Optional)
HDD Access/Power/LAN status LEDs
2 x USB 2.0 ports
ATX power on/off switch
I/O Interface-Rear
2 x PS/2 connectors (KB/MS)
1 x VGA connector
4 x USB 2.0 ports
2 x GbE LAN Ports
4 x Serial Ports, with 1x DB44 connector ( Three ports support RS232,
one port supports RS232/422/485)
1 x DVI interface
1 x Mic-in and 1 x Speaker-out
1 x 2-pin connector output for remote power on/off switch
DC-in power connector for +12V ~+30V DC power input
Device
1 x On-board CompactFlash socket
1 x Internal 2.5" HDD drive bay
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1313
Chapter 1 General Information
Power Input
DC to DC power designed for on-board support of 12 to 30 VDC
(Max: 120 Watts)
1 x External 120 W AC adapter
Power input: 100 to 240 V AC 2 A 50/60 Hz
Power output: 19 VDC
Dimensions
195 mm (W) x 268 mm (D) x 80 mm (H) (7.6" x 10.5" x 3.1")
Construction
Aluminum chassis with fan-less design
Environment
Operating temperature:
Ambient with air .ow : 0°C to 40°C (CPU loading: 70% less continently)
iROBO Tcase ( Surface Temperature of Chassis)
5°C to 50°C (W/HDD)
-10°C to 55°C (W/CF card only)
Storage temperature: -20°C to 80°C
Relative humidity: 10% to 90% (Non-condensing)
Certifications
CE approval
FCC
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1.4 Ordering Information
Barebone
iROBO (P/N: 10J0031100X0) RoHS Compliant
Intel®Core 2 Duo, Core Duo, Celeron® M Fanless Bare-Bone System,
with one PCI expansion slot
1.5 Packing Materials Checklist
DescriptionQ'ty
Power Adapter 120 1
Power Connector 2 1
COM cable
(1 x 44 pin connector to 4 x DB9 ports)
1
IDE Cable1
M/B CD Driver 1
M/B Quick Reference Guide 1
Sliicone Heatsink Compoun 1

1
4
C
ha
p
ter 1 General Informatio
n
1.6 Board Layout
F
igure 1.2 Top View of the M/B

1515
Chapter 1 General Information
1.7 Dimension Drawing
Figure 1.3: Dimension drawing of M/B

16
Chapter 1 General Information
Figure 1.4 Dimension drawing of iROBO

iROBO
Chapter 2 Jumper Setting

18
Chapter 2 Jumper Setting
2.1 Setting Jumpers
A jumper is the simplest kind of electric switch. It consists of two metal pins and
a cap. When setting the jumpers, ensure that the jumper caps are placed on the
correct pins. When the jumper cap is placed on both pins, the jumper is SHORT.
If you remove the jumper cap, or place the jumper cap on just one pin, the
jumper is OPEN. Please see the following illustrations
The illustrations on the right show
a 2-pin jumper. When the jumper
cap is placed on both pins, the
jumper is SHORT. If you remove
the jumper cap, or place the
jumper cap on just one pin, the
jumper is OPEN. Open (Off)Short (On)
These illustrations show a
3-pin Jumper. Pins 1 and 2 are
SHORT.
Table 2.1 Setting Jumpers
2.2 PCI Device interrupt and BUS Assignments
Configuration
BUS/DEVIC/FUNCTION
PCI INT#REQ# /GNT#
PCI Slot11 / 17 / 0
1 / 18 / 0
A,B,C,D
D,A,B,C
0,1

1919
Chapter 2 Jumper Setting
2.3 Location of Jumpers
1
68
1
FAN(J1)
1
FAN(J2)
JP2
1
1
JP3
1
1
LED3
LED2
LED1
1
1
SATA(J6)
7
17
1
PCI-E Slot (CN8)
B1
B2
A2
A1
PCI (CN5)
1
2
1
21
1
LVDS (CN2)
JP4
1
2
1
2
PIO(CN7)
DC Power Output Conn. (J8)
1
1
14
1
2
IDE (CN6)
11
DC-IN
(CN11)
11
11
1
11
4 x COM
(J12)
1 x LAN TOP)
2 x USB (Bot)
(CON2)
1 x LAN TOP)
2 x USB (Bot)
(CON1)
Line Out (Top)
MIC In (Bot)
(U42)
LVDS (CN3)
North
Bridge
South
Bridge
2xUSB
(USB1)
USB(J3)
CPU
ATX Switch
(SW1)
DVI(CN1) CCFL(J4)
FAN(CN4)
SATA(J7)
-12V input (J10)
VGA
(CN10)
Compact Flash
(CN9)
PS2 for Mouse(KM1)
PS2 for Keyboard(KM2)
SW2
1
ATX Remote
Switch (JP12)
DIMM1
DIMM2
JP7
JP6
GPIO(J11)
JP9
JP5
JP10
JP8
11
11
1
11
CD-IN
(JP11)
1
1
Figure 2-1: Jumper Location of M/B

20
Chapter 2 Jumper Setting
2.4 Definition of Jumpers
JP2: ATX power Switch (1x4 pin header,2.54mm)
14
PIN Def. PIN Def. PIN Def.
1 ATX Power on 2 ATX Power on 3-4 GND
JP3: Hardware Reset (1x2 pin header,2.54mm)
12
PIN Def. PIN Def.
1 Reset 2 GND
JP4:Panel Power Select (1x3 pin header,2.54mm)
13
PIN Def.
1 VCC5
2 Panel Power
3 VCC3
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JP5: I2C (1x2 pin header,2.54mm)
12
Pin Def. Pin Def.
2 Data 1 CLK
JP6: CMOS Status Select (1x3 pin header,2.54mm)
13
Pin Status Function
1-2 Short* Normal Operation
2-3 Short Clear CMOS DATA
JP7: CF Master / Slave Selection (1x3 pin header,2.54mm)
13
<1-2 pin short= Master / **2-3 pin short= Slave>
PIN Def. PIN Def. PIN Def.
3 Slave (GND) 2 CF_CSEL 1 Master (VCC5)
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2121
Chapter 2 Jumper Setting
JP8: GPI/O Programming LED (2x2 pin header,2.0mm)
13
24
Pin Def. Pin Def.
3 GP21 1 GP20
4 GND 2 GND
JP9: IR Interface (1x5 pin header,2.54mm)
1
5
PIN Def. PIN Def. PIN Def. PIN Def. PIN Def.
5 IRTX 4 GND 3 IRRX 2 CIRRX 1 VCC5
JP10: RI# Signal Power Select (1x5 pin header,2.54mm)
1
5
<1-2 short: RI Power = 5v / 3-4 short: RI Power=12V / **4-5 short: Normal >
PIN Def. PIN Def. PIN Def. PIN Def. PIN Def.
5 SP_RI2 4 RI2 3 +12V 2 RI2 1 VCC5
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SW2: COM2 RS232/422/485 Select (2x10 DIP SWITCH)
1 2 3 4 5 6 7 8 9 0
O
N
Mode 12345678910
RS232* OFF OFF OFF ON OFF ON OFF OFF OFF OFF
RS422 OFF OFF ON OFF ON OFF ON ON ON ON
RS485 ON ON OFF ON ON OFF OFF OFF OFF ON
JP11: CD-IN (1x4 pin header, 2.54mm)
14
Pin. Def.
1 CD-IN-L
2 AUDIO GND PWR
3 AUDIO GND PWR
4 CD-IN-R
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Chapter 2 Jumper Setting
CN4:CPU FAN (1x4 pinWafer, 2.54mm)
14
Pin. Def.
1 GND
2 +12V
3 SENSE
4 FAN_CTRL
J1/J2: SYSTEM FAN ( 1x 3 pin Wafer, 2.54mm)
1
3
Pin. Def.
1 GND
2 12V
3 SENSE
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2323
Chapter 2 Jumper Setting
CN2/CN3: LVDS Connector (2x10 pin DF13)
1
2
19
20
CN2
Pin. Def. Pin. Def.
1 DDCCLK 11 LA_CLK_P
2 DDC_DATA 12 LA_DATAN1
3 VDD 13 LA_CLK_N
4 LA_DATAP0 14 GND
5 NC 15 GND
6 LA_DATAN0 16 BACKLIGNT
7 NC 17 LA_DATAP2
8 VDD 18 BACKLIGNT
9 GND 19 LA_DATAN2
10 LA_DATAP1 20 GND
CN3
Pin. Def. Pin. Def.
1 DDCCLK 11 LB_CLK_P
2 DDC_DATA 12 LB_DATAN1
3 VDD 13 LB_CLK_N
4 LB_DATAP0 14 GND
5 NC 15 GND
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CN1: DVI Interface (2x17 pin box header, 2.0mm)
2
1
34
17
Pin. Def. Pin. Def.
1 CAS_GND 18 HPDET
2 CAS_GND 19 DVI_DATA0#
3 DVI_DATA2# 20 DVI_DATA0
4 DVI_DATA2 21 CAS_GND
5 GND 22 NC
6NC23NC
7 NC 24 GND
8 DDC_CLK 25 TLC
9 DDC_DATA 26 TLC#
10 NC 27 GND
11 DVI_DATA1# 28 GND
12 DVI_DATA1 29 NC
13 CAS_GND 30 NC
14 NC 31 NC
15 NC 32 CAS_GND
16 DVI_VCC 33 CAS_GND
17 CAS_GND 34 NC
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Chapter 2 Jumper Setting
6 LB_DATAN0 16 BACKLIGNT
7 NC 17 LB_DATAP2
8 VDD 18 BACKLIGNT
9 GND 19 LB_DATAN2
10 LB_DATAP1 20 GND
CN5: PCI-SLOT (Standard PCI 32 Bit Connector)
A1
B1
Pin. Def. ( Side B) Def. ( Side A)
1 -12V GND
2 GND +12V
3 GND +5V
4 NC +5V
5 +5V +5V
6 +5V Interrupt A#
7 Interrupt B# Interrupt C#
8 Interrupt D# +5V
9 Connector capacitance 10pf to Ground NC
10 Request#1 +5V
11 Connector capacitance 10pf to Ground NC
12 GND GND
13 GND GND
14 Clock1 Grant#1
15 GND Reset#
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16 Clock0 +5V
17 GND Grant#0
18 Request#0 GND
19 +5V Power Management Event#
20 Address and Data 31 Address and Data 30
21 Address and Data 29 +3.3V
22 GND Address and Data 28
23 Address and Data 27 Address and Data 26
24 Address and Data 25 GND
25 +3.3V Address and Data 24
26 Command & Byte Enable#3 Initialization Device Select
27 Address and Data 23 +3.3V
28 GND Address and Data 22
29 Address and Data 21 Address and Data 20
30 Address and Data 19 GND
31 +3.3V Address and Data 18
32 Address and Data 17 Address and Data 16
33 Command & Byte Enable#2 +3.3V
34 GND Frame#
35 Initiator Ready# GND
36 +3.3V Target Ready#
37 Device Select# Device Select#
38 GND GND
39 Lock# Lock#
40 Parity Error# Parity Error#

2525
Chapter 2 Jumper Setting
41 +3.3V +3.3V
42 System Error# System Error#
43 +3.3V +3.3V
44 Command & Byte Enable#1 Command & Byte Enable#1
45 Address and Data 14 Address and Data 14
46 GND GND
47 Address and Data 12 Address and Data 12
48 Address and Data 10 Address and Data 10
49 GND GND
50 Connector Key Connector Key
51 Connector Key Connector Key
52 Address and Data 8 Address and Data 8
53 Address and Data 7 Address and Data 7
54 +3.3V +3.3V
55 Address and Data 5 Address and Data 5
56 Address and Data 3 Address and Data 3
57 GND GND
58 Address and Data 1 Address and Data 1
59 +5V +5V
60 +5V +5V
61 +5V +5V
62 +5V +5V
CN7: Parallel port (2x13 pin box header)
1
14
13
26
Pin. Def. Pin. Def.
1 STB# 14 AFD-
2 PD0 15 ERR-
3 PD1 16 INIT-
4 PD2 17 NC
5 PD3 18 GND
6 PD4 19 GND
7 PD5 20 GND
8 PD6 21 GND
9 PD7 22 GND
10 ACK- 23 GND
11 BUSY 24 GND
12 PE 25 GND
13 SLCT 26 NC
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Chapter 2 Jumper Setting
wCN8: PCI-E Slot CN9: Compact Flash Socket (Type 2
A2
A1
B1
B2
Pin. Def. ( Side B) Def. ( Side A)
1 +12 volt power NC
2 +12 volt power +12 volt power
3 Reserved +12 volt power
4 Ground Ground
5 SMBus clock NC
6 SMBus data NC
7 Ground NC
8 +3.3 volt power NC
9 NC 3.3v volt power
10 3.3VSB 3.3v volt power
11 WAKE# PE_RESEET#
12 Reserved Ground
13 Ground REFCLK_P
14 TXP0 REFCLK_N
15 TXN0 Ground
16 Ground RXP0
17 SDVO_CTRLCLK RXN0
18 Ground Ground
Pin. Def. Pin. Def.
1 GND 2 SDD3A
3 SDD4A 4 SDD5A
5 SDD6A 6 SDD7A
7 SDCS#1 8 GND
9 GND 10 GND
11 GND 12 GND
13 VCC 14 GND
15 GND 16 GND
17 GND 18 SDA2A
19 SDA1A 20 SDA0A
21 SDD0A 22 SDD1A
23 SDD2A 24 NC
25 CF_CD2# 26 CF_CD1#
27 SDD11A 28 SDD12A
29 SDD13A 30 SDD14A
31 SDD15A 32 SDCS#3
33 NC 34 SDIOR#
35 SDIOW# 36 VCC
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