Iron Edison REVOLT4 IE51100RV4 User manual

User’s Guide
IE51100RV4
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Cover............................................................................................ 1
Table of Contents.....................................................................2
About User Manual......................................................2
Revision History.....................................................2
1.Safety Notices..................................................................... 3
2.Product Introduction........................................................ 4
2.1 Product Specifications....................................................5
2.2 Battery Specifications.....................................................5
2.3 Structure Size.................................................................6
3.Storage and Transport.................................................... 7
3.1 Storage...........................................................................7
3.2 Transport........................................................................7
4.Installation Preparation.................................................. 7
4.1 Check the packing list.....................................................7
4.2 Product Picture...............................................................8
5.Battery Installation............................................................8
5.1 Installation Location....................................................... 9
5.1.1 Environment Requirement............................................9
5.1.3 Wall Mount Bracket Installation...................................10
5.1.4 Battery Pack Installation............................................. 11
5.2 Cable Connection...........................................................12
5.2.1 Connection Order.........................................................12
5.2.2 Disconnection Order....................................................13
5.2.3 Set the Address of the Dip Switches............................ 14
5.2.4 Wiring Diagram............................................................15
6.Commissioning...................................................................16
6.1 Operation........................................................................17
6.2 Battery Information Display.............................................20
7.Troubleshooting..................................................................22
About User Manual
This manual describes the installation, operation and maintenance of the
ReVolt battery system. This document will be updated periodically for
product revisions. Unless otherwise agreed, this document is to be used
only as a guide. All statements, information and recommendations in
this document do not constitute any express or implied warranty.
Revision History
12/08/2022 v.1.5
Table of Contents
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Any improper operation may lead to electrical shocks, burns and other
personal injury or equipment damage. Please read the important safety
information and strictly abide by all the safety rules of this instruction
manual.
The following is a list of the safety rules to be followed in order to op-
erate this product. Please refer to the warning note in the appropriate
section for the safety instructions in the use and maintenance process.
For maximum battery performance and longevity, we recommend install-
ing the battery in a temperature-controlled environment.
Do not touch the live parts of the equipment without confirming the volt-
age and temperature of the equipment.
Only professional electricians or professionally qualied personnel can
install, operate, overhaul, and maintain the equipment. During the main-
tenance or overhaul, there must be at least two people equipped with ap-
propriate PPE (personal protective equipment) to include: safety shoes,
protective glasses, insulated gloves and electrically insulated tools. The
personnel must also be trained in how to recognize electrical hazards
and how to mitigate them.
Warning: Violation of the following provisions may result in personal
injury or equipment damage.
When moving, transporting and placing equipment, the equipment must
be placed horizontally. This will prevent the battery from tipping over.
The battery should be installed on a re-retardant material. Do not place
ammable materials inside or on top of the battery enclosure.
Do not install the battery on a plywood sheet.
Do not leave cloth, paper, metal shavings, tools or other foreign objects
inside the battery enclosure.
1. Safety Notices
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In non-emergency cases, do not stop the operation of the monitoring
system by connecting and disconnecting input power cables.
The battery enclosure can be cleaned using a soft cloth.
To ensure proper operation over the life of the battery, use the monitoring
software to check that each battery is operating properly. No regular
maintenance needs to be performed inside the enclosure.
Electrostatic Warning
Any personnel who comes into contact with the circuit boards or internal
components needs to wear a good anti-static grounding bracelet. In the
event of replacing circuit boards, please hold the edge in order to prevent
damage from static electricity. In addition, static electricity can be elimi-
nated by contacting electrically conductive bodies such as metal sheets.
Reminders/Notications
When debugging the battery and solar system, please pay attention to
the messages displayed on the touch screen.
This Lithium Iron Phosphate battery system is integrated with an ad-
vanced Battery Management System (BMS) which includes charge/
discharge management, thermal management, communication man-
agement, balance management, and data management. This system
also allows for remote battery performance monitoring, remote device
management and system maintenance.
The product features a long lasting lithium iron phosphate battery chem-
istry. This high eciency system is compact in size, comparably light
weight, and provides stable long-term performance. The product is safe
and eco-friendly, while also being adaptable and usable in high altitude
environments.
2. Product Introduction
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2.1 Product Specications
System Model (see nameplate) IE51100RV4
2.2 Battery Specications
Model Code IE
Nominal Voltage 51.2
Nominal Capacity 100 Ah
Battery Type LiFePO4
Model Number REVOLT4
Item Specication
Battery Type LiFePO4
Nominal Voltage 51.2
Nominal Capacity 100Ah
Nominal Energy5.12 kWh
Standard Charge Voltage 55.2 V
Recommended Float Charge Voltage 53.4 V
Maximum Continuous Charge Current 100 A
Maximum Continuous Discharge Current 100 A
Peak Discharge Current (3 seconds) 300 A
Maximum Continuous discharge power 5 kW
Peak Discharge Power (3 seconds) 15 kW
Weight 127 LBS
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2.3 Structure Size
POWERCOM
454mm (177/8")
670mm (263/8")
698mm (271/2")
57mm (21/4")
101mm (4") 177mm (7")
171mm (63/4")
171mm (63/4")
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3.1 Storage
The battery should be stored in a dry, clean, shaded and well-ven-
tilated area.
The battery needs to be charged to at least 70% before storing it.
Store the battery modules for no longer than 6 months.
Keep the battery from dropping, turning over and any other seri-
ous impact.
Keep away from children and pets.
3.2 Transport
Lithium-ion batteries are hazardous goods. Therefore the fol-
lowing points must be observed when transporting the battery
modules:
• Observe the general transport regulations based on the
mode of transport as well as all legal regulations for haz-
ardous goods.
• Keep batteries face up and do not allow them to fall over.
Batteries in their boxes should not be stacked more than
three tall.
• Check the battery immediately after transport.
•If the user nds shell deformation on the battery pack, do
not use it and immediately contact Iron Edison.
3. Storage and Transport
4.1 Check the packing list
Item Specication
Communication cable RJ45+RJ45 150mm length 1pcs
Terminal matching resistance 120 ohm RJ45 1pcs
Wall mounting bracket 1pcs
Expanding screw 10pcs
4. Installation Preparation
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4.2 Product picture
Battery Pack:
Please follow the owchart below to install the battery system.
Start
Read the manual
Site Selection
Install wall mounting bracket
Install the battery pack
Connect the cables
Commission: Set parameters in inverter/charger
Normal Operation
a. Yes - End
b. No - Troubleshooting
5. Battery Installation
Expanded View:
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5.1 Installation location
5.1.1 Environment Requirement
Application Scenarios Residential Battery
Operating Environment Indoors and out of range from
strong electromagnetic radiation
Operating Temperature 0 to 45 C (32 - 110 F)
IP Grade IP 55
Storage Temperature Short time (<1 month) -20 to 45 C
(-4 to 110 F)
Long time (>1 month) 15 to 35 C
(59 to 95 F)
Operating Humidity 0-85%
Max discharge current vs. Altitude 100 Amps @ < 2000 meters
(<6561ft.) 90 Amps @ 2000
meters - 4000 meters
(6561 ft - 13,123 ft.)
Case Ground Requirement Use at least 2mm2 (#14 AWG)
copper wire with the resistance
of less than 1 ohm
The total weight of the battery is 58kg (127lbs). Please ensure
that the wall or load-bearing wall studs are strong enough to
withstand hanging the battery.
Recommended clearances for the left, right, top and bottom of
the battery are shown below. Clearances are required for
proper ventilation and ease of use.
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100mm (4in) left
100mm (4in) top
100mm (4in) right
200mm (8in) bottom
Attention
The battery should be installed and ventilated in a cool, dry
place. Ensure the battery is installed away from any heat source
or direct sunlight.
For maximum battery performance and longevity, we highly
recommend installing the battery in a temperature-controlled
environment. (Air conditioned spaces for warm climates and
heated spaces for cold climates)
Failure to follow these instructions may result in the battery
cutting off power output or system failure due to over or under
temperature.
Keep the battery away from any strong electromagnetic elds to
prevent problems with either the battery communication and/or
the internal power supply. Common sources of electromagnetic
interference are inverters, chargers, and transformers.
Keep away from ammable and explosive materials.
5.1.3 Wall mount bracket Installation
a. Mark the hole’s position with a pen.
b. Drill holes with a diameter of 12mm (.47in) with an electric
drill
c. Hammer or screw the M8x60 expansion screws into the
holes.
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