IRONRIDGE AIRE User manual

©2022 IRONRIDGE, INC. VERSION 1.5 AIRE INSTALLATION MANUAL - I
INSTALLATION MANUAL
AIRE
INSTALLATION MANUAL

CONTENTS
©2022 IRONRIDGE, INC. VERSION 1.5 AIRE INSTALLATION MANUAL - 1
DISCLAIMER 1
RATINGS 2
MARKINGS 2
ATTACHMENTS 3
COMPONENTS 4
1. PLACE ATTACHMENTS 5
2. PLACE RAILS 5
3. SECURE AIRE LUG 6
4. SECURE MODULES 6
SECURE MODULES (AIRE LOCK STEALTH) 7
EXPANSION JOINTS 8
ELECTRICAL DIAGRAM 9
COMPOSITION SHINGLE 10-12
TILE 12-13
ADDITIONAL ROOF TYPES 14
CABLE TRAY SYSTEM 15
AIRE CAP 15
AIRE CLIP 15
AIRE MLPE MOUNT 16
CONTOUR TRIM 17
MODULE COMPATIBILITY 18-24
DISCLAIMER
This manual describes proper installation procedures and provides necessary standards required for product reliability.
Warranty details are available on the website. All installers must thoroughly read this manual and have a clear
understanding of the installation procedures prior to installation. Failure to follow these guidelines may result in property
damage, bodily injury or even death.
IT IS THE INSTALLER’S RESPONSIBILITY TO:
• Ensure safe installation of all electrical aspects of the array. All electrical installation and procedures should be
conducted by a licensed and bonded electrician or solar contractor. All work must comply with national, state and local
installation procedures, product and safety standards.
• Comply with all applicable local or national building and re codes, including any that may supersede this manual.
• Ensure all products are appropriate for the installation, environment, and array under the site’s loading conditions.
• Use only IronRidge parts or parts recommended by IronRidge; substituting parts may void any applicable warranty.
• Review the Design Assistant and Certication Letters to conrm design specications.
• Ensure provided information is accurate. Issues resulting from inaccurate information are the installer’s responsibility.
• Ensure bare copper grounding wire does not contact aluminum and zinc-plated steel components, to prevent risk of
galvanic corrosion.
• If loose components or loose fasteners are found during periodic inspection, re-tighten immediately. Any components
showing signs of corrosion or damage that compromise safety shall be replaced immediately.
• Provide an appropriate method of direct-to-earth grounding according to the latest edition of the National Electrical
Code, including NEC 250: Grounding and Bonding, and NEC 690: Solar Photovoltaic Systems.
• Disconnect AC power before servicing or removing modules, AC modules, microinverters and power optimizers.
• Review module and any 3rd party manufacturer’s documentation for compatibility and compliance with warranty terms
and conditions.
• Aire rails shall not be used as sca󰀨olding, a roof jack, or any form of an anchoring point for roof personnel.

©2022 IRONRIDGE, INC. VERSION 1.5 AIRE INSTALLATION MANUAL - 2
RATINGS
Product markings are located on the Aire Dock Bolt.
MARKINGS
UL 2703 LISTED
Conforms to UL STD 2703 Standard for Safety First Edition: Mounting Systems, Mounting Devices, Clamping/
Retention Devices, and Ground Lugs for Use with Flat-Plate Photovoltaic Modules and Panels
•Scope of Evaluation includes bonding, grounding, mechanical loading, and re classication
• Max Overcurrent Protective Device (OCPD) Rating: 40A
• Max Module Size: 30.5 ft²
•Module Orientation: Portrait or Landscape
•System Design Load Rating: 10 PSF downward, 5 PSF upward, 5 PSF lateral
•Actual system structural capacity including spans and cantilevers are dened by PE stamped certication letters
CLASS A SYSTEM FIRE RATING PER UL 2703
•Any Roof Slope with Module Types 1, 2, 3, 13, 19, 25 & 29: Allowed with any roof slope. Any module-to-roof gap is
permitted, with no perimeter guarding required.
•Module Types 4 and 5: Allowed with Steep Slope Roofs (≥ 9.5°). Any module-to-roof gap is permitted, low edge
guarding (trim) required
• Class A rated PV systems can be installed on Class A, B, and C roofs without a󰀨ecting the roof re rating
CLASS B SYSTEM FIRE RATING PER UL 2703
•Module Types 4 and 5: Allowed with Steep Slope Roofs (≥ 9.5°). Any module-to-roof gap is permitted, with no
perimeter guarding required
CERTIFIED TO CSA STD TIL NO. A-40 PHOTOVOLTAIC MODULE RACKING SYSTEMS
•Load Rating: 2400 PA [50 PSF]
AIRE RAILS CERTIFIED TO CSA STD C22.2 #126.1 METAL CABLE TRAY SYSTEMS
•Conforms to NEMA VE1
• Rail Internal Cross Section: 2in²
•Material: Aluminum
• Nonventilated / non ventilé
WATER SEAL RATINGS:
•Conforms to UL Subject 2703A - Halo UltraGrip, Steep Slope, Asphalt Shingle Roof
•UL 441 and TAS100(A) (Flashfoot2, L-Mount, Flashvue, All Tile Hook, Knockout Tile, Halo
UltraGrip)
•Tested and evaluated without sealant
•Any roofing manufacturer approved sealant is allowed.
•Ratings applicable for steep roof slopes between 2:12 and above.
STRUCTURAL CERTIFICATION
•Designed and Certied for Compliance with the International Building Code & ASCE/SEI-7
FLORIDA PRODUCT APPROVAL #FL29843
•Approved for installation both inside and outside High Velocity Hurricane Zones (HVHZ)
• Additional details and full list of approved components can be found here
#5003807

CONTENTS
©2022 IRONRIDGE, INC. VERSION 1.5 AIRE INSTALLATION MANUAL - 3
BONDING HARDWARE TORQUE VALUES
Please refer to each attachment's individual section for full details
on all torque values and instructions.
☐3/8" Aire Dock Bolt (1/2" Socket): 250 in-lbs
☐All Tile Hook Carriage Bolts (1/2" Socket): 132 in-lbs
☐Lynx Set Screw (3/16" Hex Drive): 150 in-lbs
☐Lynx Flange Nut (1/2" Socket): 150 in-lbs
ATTACHMENTS
QM L-MountFlashVue
QM QBase Universal
Tile
Knockout Tile Aire All Tile Hook and
Flashing (optional)
FlashFoot2
COMPOSITION SHINGLE
TILE
QM Tile Replacement
QM QBase Comp
QM QBase Shake -
Slate - Metal Shingle
ADDITIONAL ROOF TYPES
PRE-INSTALLATION
☐Verify module compatibility. See Page 19 for info.
TOOLS REQUIRED
☐Cordless Drill (non-impact)
☐Impact Driver (for lag bolts)
☐Torque Wrench (0-250 in-lbs)
☐1/2" Socket
☐7/16" Socket
☐7/32" Drill Bit
☐1/8" Drill Bit
☐5/8" Socket
☐1/4" Drill Bit
☐T30 Torx Bit
☐Channel Lock Pliers
☐#3 Phillips Bit
☐ 3/16" Hex Bit
QM Lynx Metal Roof
Attachment
ATTACHMENTS
HUG
(Halo UltraGrip)

©2022 IRONRIDGE, INC. VERSION 1.5 AIRE INSTALLATION MANUAL - 4
COMPONENTS
PRE-INSTALLATION
☐Verify module compatibility. See Page 19 for info.
TOOLS REQUIRED
☐Cordless Drill (non-impact)
☐Torque Wrench (0-250 in-lbs)
☐1/2" Socket
☐T30 Torx Bit
COMPONENTS
Aire A1 and A2 TiesAire A1 and A2 Rails
Aire Lock Mid
30-40mm Aire Lock Stealth
Aire Lug
Aire A1 and A2 Caps
Aire MLPE Mount
Aire Dock
TORQUE SPECIFICATIONS
Please refer to each attachment's individual section for full details
on all torque values and instructions.
☐Aire Tie Bolt (1/2" Socket): 144 in-lbs
☐Aire Lock Mid (1/2" Socket): 144 in-lbs
☐Aire Lock End (1/2" Socket): 144 in-lbs
☐Aire Lock Stealth (1/2" Socket): 144 in-lbs
☐Aire Dock (1/2" Socket): 250 in-lbs
☐Aire Lug (1/2" Socket): 144 in-lbs
☐Aire MLPE Mount (1/2" Socket): 144 in-lbs
☐Contour Clamp (T-30 Torx Bit): 80 in-lbs
☐Module Grounding Lug
☐Grounding Nut (7/16" Socket): 60 in-lbs
☐Grounding Lug Terminal Screws (7/16" Socket): 20 in-lbs
Aire Lock End
Aire Clip Ironridge L-Foot and
QM L-Foot
8" Bonding Jumper
Single Use Only
Contour Trim Module Grounding
Lug
Contour Clamp
JAYBOX

©2022 IRONRIDGE, INC. VERSION 1.5 AIRE INSTALLATION MANUAL - 5
1. PLACE ATTACHMENTS
Tested or evaluated third-party roof attachments:
• S-5! Standing Seam Metal Roof Clamps -Certication of metal
roof clamps includes bonding to both painted and galvalume metal
roofs. Tighten S-5! and S-5! Mini set screws to 130-150 in-lbs (≥ 24 gauge) or 160-180 in-lbs (22 gauge) roofs. Tighten S-5! M10 bolt to 240 in-lbs
or S-5! Mini M8 bolt to 160 in-lbs. Use the following fastening guidelines for other S-5! roof clamps: ProteaBracket™ - rmly seat roof screws and
tighten hinge bolt to 225 in-lbs; RibBracket™ - rmly seat roof screws and tighten M8 bolt (M8-1.25 x 22mm sold separately) to 160 in-lbs; and
SolarFoot™ - rmly seat roof screws and tighten M8 ange nut to 160 in-lbs.
• EcoFasten Green Fasten GF-1 Anchors
The general installation method for attachments is to
locate a rafter, drill a pilot hole and install the attachment.
When using approved third party attachments, refer to that
manufacturer's install instructions.
A. Connect Aire Tie
Insert Aire Tie 4” into rst Rail and secure with pre-
assembled Splice Bolt. Torque to 144 in-lbs. Slide
second Rail over Aire Tie and secure to second Rail with
second Splice Bolt.
➢Aire Tie may be installed in any location between two
attachments.
➢Rows of continious Rail exceeding 60 feet must use Expansion
Joints.
B. Place Aire Dock on Roof Attachments
Place Aire Dock on Roof Attachments, preparing Aire Dock
to attach to Rail. Do not torque until after Rail has been
installed.
➢Aire dock can be installed on the upslope or downslope side of
a roof attachment.
➢For steeper roof pitches greater than 8/12 (33 degs) It is
recommended that Aire dock be installed on the upslope side.
➢Aire Lock Mid and Aire Dock must be installed 1” away from
where two Rails join together.
C. Attach Rails
Drop Rail into Aire Dock, level Rail to desired height and
torque to 250 in-lbs. Ensure Rail is properly engaged in
Dock after torquing.
➢Rail can face either upslope or downslope on roof.
➢When using attachments with longer slots, do not install Rail
lower than the top of the L-Foot to avoid damage to modules.
2. PLACE RAILS
4.00
Torque to
144 in-lbs
Torque to
144 in-lbs
Aire Tie Center Mark
A.
Torque to
144 in-lbs
B.
C.

©2022 IRONRIDGE, INC. VERSION 1.5 AIRE INSTALLATION MANUAL - 6
3. SECURE AIRE LUG
4. SECURE MODULES
A. SECURE FIRST AIRE LOCK END CLAMP
Place rst module in position on Rails, a minimum of 1”
from Rail ends. Rotate clamp quarter-turn into place in
Rail. Fasten module to Rail ensuring clamp is fully enaged
with module frame. Torque to 144 in-lbs.
➢Ensure Rails are square before placing modules
➢Hold Aire Lock End while torquing to prevent rotation.
➢If using Aire Lock Stealth, see Aire Lock Stealth section.
B. SECURE NEXT MODULES
Rotate Aire Lock Mid clamp quarter-turn into each Rail,
slide them into place ush against the rst module. Slide
second module against Aire Lock Mids, torque to 144 in-
lbs. Repeat for each following module.
C. SECURE LAST AIRE END CLAMP
Place last module in position on Rails, a minimum of 1”
from Rail ends. Rotate clamp quarter-turn into place in
Rail. Fasten module to Rail ensuring clamp is fully en-
gaged with module frame. Torque to 144 in-lbs.
Repeat all steps for each following row of modules, leaving
a minimum of 1/2” gap between rows.
Aire Lug
Insert Aire Lug into Rail and twist quarter-turn clockwise to engage with Rail. Install a 10-6 AWG solid copper or stranded
grounding wire. Torque pre-assembled Terminal Bolt to 144 in-lbs securing wire to Lug and Lug to Rail.
➢Aire Lugs are intended for use with one solid or stranded copper wire, conductor size 10-6 AWG.
➢Aire Lugs can be installed anywhere along the Rail.
➢Ensure bare copper grounding wire does not contact aluminum and zinc-plated steel components, to prevent risk of galvanic corrosion.
Torque to
144 in-lbs
A.
B.
C.
Torque to
144 in-lbs

©2022 IRONRIDGE, INC. VERSION 1.5 AIRE INSTALLATION MANUAL - 7
AIRE LOCK STEALTH CLAMP
A. Slide Aire Lock Stealth into Rail
Slide Aire Lock Stealth into Rail channel far enough to
clear module frame.
B. Place module
Place module on rail over clamp, pull clamp onto module
frame (towards Rail end) by pulling on the clamp tether.
Pull until clamp can no longer move any further and is fully
engaged with module frame bottom ange.
C. Secure Aire Lock Stealth
Secure the clamp to module frame and Rail by torquing the
Aire Lock Stealth bolt. Pull the clamp tether as you torque
the clamp bolt into place, ensuring the clamp remains in
position and is fully engaged with module frame bottom
ange. Torque to 144 in-lbs.
Tuck the clamp tether into the rail and out of the way by
bending it to t inside the rail channel.
FRAME COMPATIBILITY
Aire Lock Stealth has been tested or evaluated with
all modules listed in the Module Compatibility section
having frames within the referenced dimensions. Be sure
the specic module being used meets the dimension
requirements.
➢Flange Thickness (X): 1-5 mm
➢Useable Bottom Flange Length (Y): 8-35 mm
Frame Compatibility:
X = 1-5mm
Y = 8-35mm
Torque to
144 in-lbs
B.
A.
C.
(Teather hidden
for clarity)

©2022 IRONRIDGE, INC. VERSION 1.5 AIRE INSTALLATION MANUAL - 8
EXPANSION JOINTS
ExpansionJoint
Alignment Mark
A.
No Bonding
Strap Required
No Modules
Over Gap
1”
Expansion Joints are required every 60' of continuous
Rail to allow for thermal expansion and contraction of the
system.
A. Insert Aire Tie to alignment marks
Insert Aire Tie into rst Rail up to Expansion Joint
alignment mark. Slide second Rail over Aire Tie to the
second Expansion Joint Alignment Mark, leaving a 1" gap
between the Rails. Torque only one side of the Aire Tie,
securing to Rail. Torque to 144 in-lbs.
B. Ensure 1" gap
There must be a minimum 1" of space between both the
edge of the Rail and the edge of the module, and between
the two pieces of Rail, as shown below. The 1" of space
between the edge of the Rail and the edge of the module
is to allow proper installation of the Aire Lock End.
C. Install 8" Bonding Jumper
Install the 8" Bonding Jumper between the two modules.
➢Alternatively two Aire Lugs or Module Grounding Lugs can be
used with a 10 AWG or larger copper wire.
➢Do not install modules over Expansion Joints.
1"
B.
A.
C.
1"
1"
8" Bonding Jumper

END CAPS (OPTIONAL)
©2022 IRONRIDGE, INC. VERSION 1.5 AIRE INSTALLATION MANUAL - 9
ELECTRICAL DIAGRAM
Grounding Lug Minimum 10 AWG
Copper Wire
Aire Lock Mid
Aire Lock End
Aire Lock Stealth
Fault Current
Ground Path
Aire Tie (Rail Connection)
Aire Tie Expansion Joint (Rail Connection)
Module Grounding Lug
8" Bonding Jumper **
*One Module Grounding Lug or Rail Grounding lug is required per row of a system.
Expansion joint bonding options**:
(1) 8" bonding jumper attached to module frames.
(2) PV grounding lugs attached to module frames with 10 AWG or larger ground wire.
(3) Two grounding lugs installed to one row of rails with 10AWG or larger copper wire.
Ground Lug with copper wire**
During servicing or maintenance, if the Dynobond is used at a splice location or used between rows to bond rows together
or if using a module lug instead of rail lug to bond rows together, module removal may disrupt the bonding path and could
introduce the risk of electric shock. If module removal is required for servicing, then a Bonding Jumper shall be installed to
the adjacent modules to maintain the ground path. Modules should only be removed by qualied persons in compliance
with the instructions in this manual.
*

END CAPS (OPTIONAL)
©2022 IRONRIDGE, INC. VERSION 1.5 AIRE INSTALLATION MANUAL - 10
Locate roof rafters and mark locations on roof. Drill 1/4"
pilot holes perpendicular to the roof and back ll with
roong manufacturers' approved sealant. Slide ashing
between 1st and 2nd course of shingles, ensuring both
that the ashing reaches under the 3rd shingle course and
doesn't overhang the downhill shingle course. Line up with
pilot hole and insert supplied lag bolt with washer through
ashing. With a 7/16" Socket fully seat lag bolt. Place Cap
onto ashing in desired orientation for E/W or N/S rails and
rotate 180 degrees until it locks into place.
➢Rail can be installed on either side of FlashFoot2 Cap.
➢For additional details refer to the full FlashFoot2 Installation
Manual.
FLASHFOOT2
FLASHVUE
Locate rafters and snap vertical and horizontal lines to
mark locations of ashings. Drill 1/4” pilot holes, then
backll with an approved sealant. Slide ashing between
1st and 2nd course of shingles, ensuring both that the
ashing reaches under the 3rd shingle course and doesn't
overhang the downhill shingle course. Line up pilot hole
with View Port. Press Grip Cap onto ashing in desired
orientation for E/W or N/S rails. Insert Lag Bolt with
mechanically bonded washer through ashing. With a
7/16" Socket drive Lag Bolt until fully seated. FlashVue is
now installed and ready for IronRidge Aire Rails. Attach
rails to either side of the open slot using Aire Dock. Level
rail at desired height, then torque to 250 in-lbs (21 ft-lbs).
When installing Gripcap+ on roofs with undulations greater
than 1 inch, install GripCap+ in low points across the array
as required.
➢For additional details refer to the full FlashVue Installation
Manual.
➢For additional details on the GripCap+ refer to the full GripCap+
Installation Manual.
Torque to
250 in-lbs
COMPOSITION SHINGLE ATTACHMENTS

END CAPS (OPTIONAL)
©2022 IRONRIDGE, INC. VERSION 1.5 AIRE INSTALLATION MANUAL - 11
COMPOSITION SHINGLE ATTACHMENTS
Conrm shingle step does not exceed 1/8”. Locate and
mark centers of rafters to be mounted. Select the courses of
shingles where mounts will be placed. Peel o󰀨 release liner.
Align HUG horizontally using the shingle edge or chalk line
with the alignment grooves on the mount. Once in desired
location, lightly press against roof to preliminarily hold the
mount in place. Drive RD Structural Screw using 5/16”
socket, ensuring that two screws are correctly installed into
the center of the rafter. Drive screws until fully seated.
➢Rail can be installed on either side of HUG.
➢For complete installation requirements and limitations, please
refer to the HUG Installation Manual.
➢HUG is only approved for installation with IronRidge RD
Structural Screws.
➢HUG cannot be installed between courses.
HUG (RAFTER)
HUG (DECK)
Conrm shingle step does not exceed 1/8”. Locate and mark
attachment locations. Select the courses of shingles where
mounts will be placed. Peel o󰀨 release liner. Align HUG
horizontally using the shingle edge or chalk line with the
alignment grooves on the mount. Once in desired location,
lightly press against roof to preliminarily hold the mount in
place. Drive screws using 5/16” socket, until fully seated.
All 6 RD Structural Screws must be used in deck mounted
conditions.
➢Rail can be installed on either side of HUG.
➢For complete installation requirements and limitations, please
refer to the HUG Installation Manual.
➢HUG is only approved for installation with IronRidge RD
Structural Screws.
➢Rows of rail exceeding 60 feet require a thermal expansion joint
when using HUG.

END CAPS (OPTIONAL)
©2022 IRONRIDGE, INC. VERSION 1.5 AIRE INSTALLATION MANUAL - 12
QM QBASE COMPOSITION MOUNT
Locate roof rafters and mark locations on roof. Align
QBase vertical holes over center of rafter and mark. Drill
two pilot holes with 7/32" drill bit, perpendicular to roof and
back ll with roong manufacturers' approved sealant.
Set grade 8 cap screw through bottom of QBase, place
QBase over drilled holes and secure lags. Screw Post to
QBase. Proceed with roong up until the ashing should
be installed. Install ashing over mount. Allow roong to
proceed to the next course. Apply sealant where post and
ashing meet, install EPDM counter ashing collar. Attach
L-Foot on Stando󰀨 with hardware. Torque to 174 in-lbs
(14.5 ft-lbs). Attach rail to L-Foot with Aire Dock and
torque to 250 in-lbs (21 ft-lbs).
➢For additional details refer to the full QM Installation Manual.
QM L-MOUNT
Locate roof rafters and mark locations on roof. Drill
7/32”(Lag) or 1/8"(ST) pilot holes perpendicular to the roof
and back ll with roong manufacturers' approved sealant.
Slide ashing between 1st and 2nd course of shingles,
ensuring both that the ashing reaches under the 3rd
shingle course and doesn't overhang the downhill shingle
course. Place L-foot on ute and rotate into desired
position. Prepare lag bolt or structural screw with sealing
washer. Use 1/2" socket to drive prepared lag bolt through
L-foot until fully seated and L-foot can no longer rotate
easily. Attach rail to L-Foot with Aire Dock and torque to
250 in-lbs (21 ft-lbs).
➢Structural screw can be driven with T-30 hex head bit.
➢For additional details refer to the full QM Installation Manual.
➢Aire Dock shall only be installed on back of vertical L-foot
ange
Torque to
174 in-lbs
Remove tile and mark rafter. Position base over rafter,
adjust arm if necessary and torque hardware to 132 in-lbs
(11 ft-lbs). Use base as guide to drill 1/4" pilot holes, back
ll with roong manufacturer’s approved sealant, then
insert lag bolts and tighten until fully seated. Replace tiles
and notch as necessary to ensure proper t. Attach rails to
pre installed Aire Dock and torque to 250 in-lbs (21-ft-lbs).
➢Position arm near the center of valley for curved tiles.
➢Position arm away from seam of joining at tiles.
➢Ensure top of hook does not extend above rail.
➢Standalone Aire All Tile Hook manual available on website.
Rafter
Torque to
132 in-lbs
Torque to
250 in-lbs
Tighten Until
Fully Seated
AIRE ALL TILE HOOK
TILE ATTACHMENTS

END CAPS (OPTIONAL)
©2022 IRONRIDGE, INC. VERSION 1.5 AIRE INSTALLATION MANUAL - 13
Remove tile and mark rafter center. Use base as guide
to drill 1/4” pilot hole and ll with roong manufacturer’s
approved sealant. Install optional Roof Flashing and seal
appropriately. Insert lag bolt with bonded washer through
base (and ashing if used) and drive until fully seated.
Insert Tile Replacement Flashing, lower onto base and
apply pressure over the threaded post until it dimples the
ashing. Place L-Foot over dimple and tap with hammer to
punch threaded post through the ashing. Ensure punched
pieces of ashing are cleared away. Form ashing as
needed to sit ush with surrounding tiles, position L-Foot in
desired orientation and torque hardware to 132 in-lbs (11
ft-lbs). Attach rail to L-Foot with Aire Dock and torque to
250 in-lbs (21 ft-lbs).
➢Base can be installed in any orientation relative to rafter.
➢Ensure L-Foot does not extend above rail.
➢Optional deck level ashing is available. Standalone installation
manual available on website
➢Standalone Knockout Tile manual available on website.
Rafter
Dimple
Tap With
Hammer
Torque to
132 in-lbs
Torque to
250 in-lbs
KNOCKOUT TILE
QM TILE REPLACEMENT
Remove tile and mark rafter. Measure up 8 3/4" from the
adjacent tiles and mark horizontal across rafter. Align
baseplate over rafter so that the lag holes align with the
post groove. The orientation of the plate can be adjusted
cross roof, mark location of lag holes on the roof. Drill two
1/8" Pilot holes and back ll with roong manufacturers'
approved sealant. Waterproof at underlayment level
according to roong manufacturers' instructions and the
Tile Roong Industry Alliance guidelines. Use T-30 Torx
bit to lag base into position. Insert Grade 8 Serrated
Flange Bolt into bottom of the Post, slide Post into
Base channel. Line up post with the hole in the Tile
Replacement Flashing. Leave loose for adjustments.
Place Tile Replacement Flashing over the Post and Mount,
allowing the ashing to properly interlock with surrounding
tiles. Secure Post by tightening with channel lock pliers.
Replace all tiles. Apply a bead of sealant where the post
meets the ashing, slip EPDM collar over post and down to
ashing. Attach L-Foot on Stando󰀨 with hardware. Torque
to 174 in-lbs (14.5 ft-lbs). Attach rail to L-Foot with Aire
Dock and torque to 250 in-lbs (21 ft-lbs).
➢If deck level ashing is required, approved ashing methods
include user supplied adhesive backed exible ashing.
➢For additional details refer to the full QM Installation Manual.
TILE ATTACHMENTS
Orient Base to desired position
Tighten until fully seated

END CAPS (OPTIONAL)
©2022 IRONRIDGE, INC. VERSION 1.5 AIRE INSTALLATION MANUAL - 14
Remove tile and mark rafter. Measure up 6 5/8" from
bottom of tiles and mark horizontally. Align QBase over
rafter center and drill two 7/32" pilot holes, back ll with
roong manufacturers' approved sealant. Place grade-8
Cap Screw under QBase, lag QBase into rafter location.
Install Sub-ashing, waterproof at underlayment level
according to roong manufacturers' instructions and the
Tile Roong Industry Alliance guidelines. Cut tile with
diamond blade to allow post to pass through. Place tile
in position and then install Post, tighten with channel lock
plyers. Install 18"x18" ashing, pre-bent to follow the
contour of the tile as required. Apply sealant where Post
and Flashing meet and install EPDM counter ashing.
Attach L-Foot on Stando󰀨 with hardware. Torque to 174
in-lbs (14.5 ft-lbs). Attach rails to L-Foot using Bonding
Hardware and torque to 250 in-lbs (21-ft-lbs).
➢For additional details refer to the full QM Installation Manual.
QM QBASE UNIVERSAL TILE MOUNT
Torque to
174 in-lbs
Locate the desired mount placement over a roong seam,
make sure block is fully seated on metal seam. Torque
Set Screws to 150 in-lbs(12.5 ft-lbs) using 3/16" Hex
Drive, alternate driving each bolt till required torque is met.
Slide Hex Bolt into slot and to desired position. Place Rail
attachment bracket over Hex Bolt and secure with Flange
Nut, torque Flange Nut to 150 in-lbs(12.5 ft-lbs) using
1/2" socket.
➢For additional details and seam compatibility refer to the full
QM Installation Manual.
➢Certication of Lynx clamp includes bonding to both painted
and galvalume metal roofs.
➢Aire Dock shall only be installed on back of vertical L-foot
ange
QM LYNX
Slide hardware in to
desired position
Torque to
150 in-lbs
TILE ATTACHMENTS
QM QBASE METAL, SHAKE AND SLATE
The QM QBase can be used to install on multiple roong
types with di󰀨erent installation methods.
➢For instructions on installing the QBase on Slate refer to the
full QM Installation Manual.
➢For instructions on installing the QBase on Shake refer to the
full QM Installation Manual.
➢For instructions on installing the QBase on Metal Shingle refer
to the full QM Installation Manual.

©2022 IRONRIDGE, INC. VERSION 1.5 AIRE INSTALLATION MANUAL - 15
CABLE TRAY SYSTEM
A.
The Aire Rails and Air Ties are certied for use as a Cable
Tray System per NEMA VE1/CSA C22.2 #126.1. Wires
may be routed in the Rail as a Cable Tray. Route all wires
in Rail near module frame edge and avoid routing wires
underneath the center of the module.
Install Aire Caps
Optional Aire Caps provide closure of the Cable Tray
system and also prevent debris and pests from collecting
inside the Rail. To install rmly press Aire Cap into Rail.
➢Aire Caps can be installed on either end of the Rail.
➢Water relief is provided at the bottom of the Cap.
Install Aire Clips
➢Firmly press Aire Clip into Rail Channel.
➢Ensure Aire Clip runs perpendicular to Rail
➢Aire Clips are to be installed no more than 55" apart, and within
12" of entry into the the Rail, per NEC Section 334.30.
Removal of Wire Clips
Aire Clips can be removed by rotating quarter-turn counter-
clockwise (by hand or using a at-blade screwdriver) and
pulling up.
Cable Tray Fill
Max cable ll is 2 in² cross section per NEC Article 392.
Total sum of all cable cross sections installed in Cable
Tray/Rail shall not exceed 25% of max cable ll. The Aire
Rail always maintains a gap greater than 7/8" above the
roof surface and does not require additional temperature
derating.
➢Review and calculate conductor ampacity per NEC Section
310.15 as required by local codes.
Examples of Cable Tray Fill Options that meet 25% ll:
➢Option 1: (Qty10) - #12 AWG PV Wire
➢Option 2: (Qty 8) - #10 AWG PV Wire
➢Option 3: (Qty 5) - Enphase Q Cables
➢Option 4: (Qty 5) - #10 AWG PV Wire + (Qty 2) - Enphase Q
Cables
➢Option 5: (Qty 6) - #12 AWG PV Wire + (Qty 2) - Enphase Q
Cables
Wire Clip fully seated
in Rail channel
Twist Wire Clip Free from
Channel
WARNING! DO NOT USE RAIL AS A WALKWAY, LADDER OR SUPPORT FOR PERSONNEL. USE ONLY AS A MECHANICAL
SUPPORT FOR PV MODULES, WIRES AND CABLES.
AVERTISSEMENT! NE PAS UTILISER LE RAIL COMME PASSERELLE, ÉCHELLE OU SUPPORT POUR LE PERSONNEL.
UTILISER UNIQUEMENT COMME SUPPORT MÉCANIQUE POUR LES MODULES PHOTOVOLTAÏQUE, FILS ET CÂBLES
ÉLECTRIQUES.

©2022 IRONRIDGE, INC. VERSION 1.5 AIRE INSTALLATION MANUAL - 16
AIRE MLPE MOUNT
Aire MLPE Mount Into Rail Channel
Install Aire MLPE Mount into rail channel by holding foldable wings and rotating the mount quarter turn clockwise as you
insert it into the Rail channel. Final position of the Mount should be perpendicular to Rail channel. Foldable installation
wings will lay at in Rail channel.
Tigo
Tigo Access Point (TAP)
TS4-R-X (where X can be F, M, O, or S)
TS4-R-X-DUO (where X can be M, O, or S)
TS4-A-X (where X can be F, 2F, O, O-DUO, or S)
AP Systems
DS3, QS1, QT2 and YC600
NEP
BDM-300, BDM-300X2 and BDM-800
➢Remove Grounding Washer on AP Systems QS1, QT2, DS3 and
YC600 inverters before installing to Aire rails.
➢Remove the Stainless Steel Clip on Tigo-”A” MLPE Devices
before attaching to Aire rails.
➢Use the number of Aire MLPE Hardware allowed by the MLPE
mounting ange. Some will require 1 kit and others 2 kits.
COMPATIBLE PRODUCTS
Torque to
144 in-lbs
Attach MLPE to Rail via MLPE Mount
Slide the MLPE mounting bracket between the top of the Rail and the bottom side of the Aire MLPE bolt ange. Secure
the assembly to the Rail by tightening the bolt. Torque to 144 in-lbs.
COMPATIBLE PRODUCTS
Enphase
M250-72, 250-60, M215-60, C250-72, S230, S280, IQ 6, IQ 6+, IQ
IQ7, IQ 7A, IQ 7+, IQ7 PD, IQ 7X, Q Aggregator; IQ8-60, IQ8PLUS-72,
IQ8A-72, IQ8H-208-72, IQ8H-240-72, IQ8M-72, may be followed by
-2-US
Darfon
MIG240, MIG300, G320, G640
Solar Edge
M1600, P300, P320, P340, P370, P400, P401, P405, P485, P505, P600,
P700, P730, P750, P800p, P800s, P801, P850, P860, P950, P960,
P1100, P1101, S440, S500, S1200, S1201
SMA
RoofCommKit-P2-US, TS4-R Module Retrot Kits (TS4-R-S, TS4-R-O,
TS4-R-F)
Generac
S2502

©2022 IRONRIDGE, INC. VERSION 1.5 AIRE INSTALLATION MANUAL - 17
CONTOUR
FRAME COMPATIBILITY
Contour Clamp has been tested or evaluated with all
modules having frames within the referenced dimensions.
Be sure the specic module being used meets the
dimension requirements.
➢Flange Thickness: 1-3.5mm
➢Usable Flange Length: 0-33mm.
Frame Compatibility:
X = 1-3.5mm
Y = 0-33mm
Install Contour
Install Contour on a completed array.
A. Start by placing Contour Clamp on module frame within
12 inches of the down roof corner of the array. Each piece
of 84" Contour Trim must be suppported by two Clamps.
Clamps must be installed in the 12" clamping zones at
edge of trim. Once trim is placed and in position, secure
trim by tightening Clamp set screw to 80 in-lbs.
B. Multiple Contour pieces can be joined using Contour
Splice. Install Splice on exsisting Contour edge and install
Clamps in appropriate clamping zones for next piece of
trim. Place trim on Clamps, slide into splice to join two
pieces together. Secure Contour by tightening Clamp set
screw to 80 in-lbs. Repeat as needed across the array.
C. Cut trim to line up with edge of array.
D. Install Clamps within clamping zones on side of array.
Install second Clamp as needed up array. Place Corner
Cap on trim and slide side trim to align with Cap. Repeat
as needed along roof for both inside and outside corners.
E. Use optional End Caps to cover any exposed edges of
Contour as desired.
➢Do not install on side of array facing roof peak.
➢Contour can be installed with 1 clamp if trim section is 12" long
(or shorter) and has a splice attached on one end, on which the
section of trim the 12" section is spliced to also has 2 clamps.
➢Contour Trim when installed when installed up roof requires the
use of Aire Stealth Clamps.
➢Wind Speed: no restrictions
➢Ground Snow: up to 90 PSF
12.00 12.00
A.
Clamping Zones
E.
D.C.
B.
Push Trim and
install ush

END CAPS (OPTIONAL)
©2022 IRONRIDGE, INC. VERSION 1.5 AIRE INSTALLATION MANUAL - 18
JAYBOX
A.
Prior to installation, use step drill bit to place pass through
holes for conduits or water-tight connectors. Drill bit
starter locations are provided on the sides and front of
enclosure.
➢Do not install conduit facing up roof.
B (Rail).
Use rail-specic MLPE mounting hardware to attach Rail
Hangers to rail. Ensure junction box is pushed as close
to the rail as possible. Torque to 80-in lbs (1/2" or 7/16"
socket).
➢Do not over-tighten
➢If installing in areas with ground snow loads greater than
40 psf, install JayBox under module directly next to module
frame edge.
B (Shingle).
Align sealing oval of box to align with mating feature on
ashing. An EPDM foam gasket is pre-installed to the
underside of the junction box to seal the ashing to the
box without the need for additional sealant. Secure with
supplied #12 x 1-¾" deck screws (2x) until the junction
box is pulled tight to the ashing. Do not over-tighten
screws to avoid stripping screws in OSB.
➢If installing pass through ttings, ensure that the JayBox and
roof deck are both properly prepared. Complete installation
process before attaching the Jaybox to the deck.
➢Do not install JayBox under shingle seam as illustrated below.
C.
Install wiring, conduit and ttings per NEC
Requirements and following local AHJ guidance.
Using Philips Head Driver tighten the bolt.
➢For additional details refer to the full QM Installation Manual.
Keyways and
shingle joints
Drill starter
locations
Drill Start
Locations

©2022 IRONRIDGE, INC. VERSION 1.5 AIRE INSTALLATION MANUAL - 19
MODULE COMPATIBILITY
MAKE MODELS
The Aire System has been tested and evaluated to UL 2703 for bonding, grounding, mechanical loading and re classication, and
may be used to ground and/or mount PV modules listed to UL 1703 or UL 61730. A list of approved modules is included below. Unless
otherwise noted, “xxx” refers to the module power rating and both black and silver frames are included in the certication.
FRAMED MODULE LIST
Adani
Adani modules with 35 and 40mm frames
ASX-Y-ZZ-xxx
Where "X" can be B, M or P, "Y" can be 6, 7 or M10 and "ZZ" can be blank, 144, PERC, B-PERC, or AB-
PERC
AIONRISE
AIONRISE modules with 35 and 40mm frames
AIONyyG1-xxx
Where "yy" can be 60 or 72
Amerisolar
Amerisolar modules with 35 and 40 mm frames
AS-bYxxxZ
Where "b" can be 5 or 6; "Y" can be M, P, M27, P27, M30, or P30; and "Z" can be blank, W or WB
Aptos Solar
Aptos modules with 35 and 40 mm frames
DNA-yy-zzaa-xxx
Where "yy" can be 108, 120 or 144; "zz" can be MF or BF; and "aa" can be 10, 23 or 26
Astronergy Solar
Astronergy modules with 30, 35 and 40 mm frames
aaSMbbyyC/zz-xxx
Where “aa” can be CH or A; "bb" can be 60, 66, or 72; “yy” can be blank, 10 or 12; "C" can M, P, M(BL),
M-HC, M(BL)-HC, P-HC, M(DG), or M(DGT); and “zz” can be blank, HV, F-B, or F-BH
ASUN
ASUN modules with 35 and 40 mm frames
ASUN-xxx-YYZZ-aa
Where "YY" can be 60 or 72; "ZZ" can be M,or MH5; and "aa" can be blank or BB
Auxin
Auxin modules with 35 and 40 mm frames
AXNCyzAxxxB
Where "C" can be 6, 10 or G1; "y" can be M or P; "z" can be blank, 08, 09, 610, 11, or 612; and "A" can be
blank, F, M or T; and "B" can be blank, A, B, C or W
Axitec
Axitec Modules with 30, 35 and 40 mm frames
AC-xxxY/aaZZb
Where "Y" can be M, P, MB, MBT or MH; "aa" can be blank, 125- or 156-; "ZZ" can be 54, 60, 72, 108, 120,
or 144; "b" can be S, X, V, VB, XV, or MX
Bluesun Solar
Bluesun modules with 30 and 35mm frames
BSMxxxY-AAA
Where "Y" can be M or M10; and "AAA" can be 54HPH, 60HPH or 72HBD
Boviet
Boviet modules with 35 and 40mm frames
BVMZZaaYY-xxxBcc
Where "ZZ" can be 66 or 76; "aa" can be 9, 10 or 12; "YY" is M or P; and "B" can be blank, L or S; and "cc"
can be blank, H, H-BF, H-BF-DG, H-HC, H-HC-BF, H-HC-BF-DG, HC-BF or HC-BF-DG
BYD
BYD modules with 35 mm frames
BYDxxxAY-ZZ
Where "A" can be M6, P6, MH or PH; "Y" can be C or K; and "ZZ" can be 30 or 36
Canadian Solar
Canadian Solar modules with 30, 32, 35 and 40 mm frames
CSbY-xxxZ
Where "b" can be 1, 3, 6 or 7 "Y" can be H, K, L, N, P, R, U, V, W, X or Y; and "Z" can be M, P, MS, PX ,
M-SD, P-AG, P-SD, MB-AG, PB-AG, MS-AG, MS-HL, or MS-SD
CertainTeed
CertainTeed modules with 35 and 40 frames
CTxxxYZZ-AA
Where "Y" can be M, P, or HC; "ZZ" can be 00, 01, 10, or 11; and "AA" can be 01, 02, 03, 04 or 06