Ironton 61467 User manual

READ & SAVE THESE INSTRUCTIONS
3/8 Inch Variable Speed Drill
Owner’s Manual
WARNING: Read carefully and understand all ASSEMBLY AND OPERATION
INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety
precautions may result in serious personal injury.
Item #61467

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Thank you very much for choosing an Ironton®product!
For future reference, please complete the owner’s record below:
Serial Number/Lot Date Code: ________________________________
Purchase Date: ____________________________________________
Save the receipt, warranty, and this manual. It is important that you read
the entire manual to become familiar with this product before you begin
using it.
This speed drill is designed for certain applications only. Northern Tool
and Equipment is not responsible for issues arising from modification or
improper use of this product such as an application for which it was not
designed. We strongly recommend that this product not be modified
and/or used for any application other than that for which it was designed.
For technical questions, please call 1-800-222-5381.

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Table of Contents
Intended Use..........................................................................................................................................4
Technical Specifications......................................................................................................................4
Important Safety Information...............................................................................................................4
Specific Operation Warnings...............................................................................................................6
Grounding..............................................................................................................................................6
Extension Cords....................................................................................................................................7
Main Parts of Drill..................................................................................................................................9
Before Each Use....................................................................................................................................9
Operating Instructions........................................................................................................................10
After Each Use.....................................................................................................................................12
Maintenance ........................................................................................................................................12
Troubleshooting..................................................................................................................................13
Parts Diagram......................................................................................................................................14
Parts List..............................................................................................................................................14
Replacement Parts..............................................................................................................................15
Limited Warranty.................................................................................................................................16

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Intended Use
The Ironton 3/8 Inch Variable Speed Drill has variable speeds up to 3000 RPM to give you all the
versatility needed for drilling or driving. This power drill features a keyless chuck for easy bit changes
and a smooth-running, ball-bearing motor designed for heavy use. This drill is great for woodworking,
metalworking, and home repair. The drill is also reversible.
Technical Specifications
Property
Specification
Motor
110V, 3.2A
Speed
0 - 3000 RPM
Keyless Chuck Capacity
3/8’’
Important Safety Information
⚠WARNING
Read and understand all instructions. Failure to follow all instructions may result in serious injury
or property damage.
The warnings, cautions, and instructions in this manual cannot cover all possible conditions or
situations that could occur. Exercise common sense and caution when using this tool. Always be
aware of the environment and ensure that the tool is used in a safe and responsible manner.
Do not allow persons to operate or assemble the product until they have read this manual and
have developed a thorough understanding of how it works.
Do not modify this product in any way. Unauthorized modification may impair the function and/or
safety and could affect the life of the product. There are specific applications for which the product
was designed.
Use the right tool for the job. DO NOT attempt to force small equipment to do the work of larger
industrial equipment. There are certain applications for which this equipment was designed. This
product will be safer and do a better job at the capacity for which it was intended. DO NOT use
this equipment for a purpose for which it was not intended.
Industrial or commercial applications must follow OSHA requirements.
⚠WARNING
WORK AREA SAFETY
Inspect the work area before each use. Keep work area clean, dry, free of clutter, and well-lit.
Cluttered, wet, or dark work areas can result in injury. Using the product in confined work areas
may put you dangerously close to cutting tools and rotating parts.
Do not use the product where there is a risk of causing a fire or an explosion; e.g., in the presence
of flammable liquids, gases, or dust. The product can create sparks, which may ignite the
flammable liquids, gases, or dust.
Do not allow the drill to come into contact with an electrical source. The tool is not insulated and

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contact will cause electrical shock.
Keep children and bystanders away from the work area while operating the tool. Do not allow
children to handle the product.
Be aware of all power lines, electrical circuits, water pipes, and other mechanical hazards in your
work area. Some of these hazards may be hidden from your view and may cause personal injury
and/or property damage if contacted.
⚠WARNING
PERSONAL SAFETY
Stay alert, watch what you are doing, and use common sense when operating the tool. Do not use
the tool while you are tired or under the influence of drugs, alcohol, or medication. A moment of
inattention while operating the tool may result in serious personal injury.
Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair, clothing
and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving
parts. Air vents on the tool often cover moving parts and should be avoided.
Wear the proper personal protective equipment when necessary. Use ANSI Z87.1 compliant safety
goggles (not safety glasses) with side shields, or when needed, a face shield. Use a dust mask in
dusty work conditions. Also use non-skid safety shoes, hardhat, gloves, dust collection systems,
and hearing protection when appropriate. This applies to all persons in the work area.
Do not overreach. Keep proper footing and balance at all times.
Remove keys or wrenches before connecting the tool to an air supply, power supply, or turning on
the tool. A wrench or key that is left attached to a rotating part of the tool may cause personal
injury.
Secure the work with clamps or a vise instead of your hand when practical. This safety precaution
allows for proper tool operation using both hands.
⚠CAUTION
DRILL USE AND CARE
Do not force the drill. Products are safer and do a better job when used in the manner for which
they are designed. Plan your work, and use the correct product for the job.
Check for damaged parts before each use. Carefully check that the product will operate properly
and perform its intended function. Replace damaged or worn parts immediately. Never operate the
product with a damaged part.
Do not use a product with a malfunctioning switch. Any power tool that cannot be controlled with
the power switch is dangerous and must be repaired by an authorized service representative
before using.
Disconnect the power/air supply from the product and place the switch in the locked or off position
before making any adjustments, changing accessories, or storing the tool. Such preventive safety
measures reduce the risk of starting the tool accidentally.
Store the drill when it is not in use. Store it in a dry, secure place out of the reach of children.

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Inspect the tool for good working condition prior to storage and before re-use.
Use only accessories that are recommended by the manufacturer for use with your product.
Accessories that may be suitable for one product may create a risk of injury when used with
another tool. Never use an accessory that has a lower operating speed or operating pressure than
the tool itself.
Keep guards in place and in working order. Never operate the product without the guards in place.
Do not leave the tool running unattended.
Specific Operation Warnings
⚠WARNING
Wear eye protection.
Wear ear protection with impact drills. Exposure to noise can cause hearing loss.
Use auxiliary handles supplied with the tool. Loss of control can cause personal injury.
Hold power tools by insulated gripping surfaces, when performing an operation where the cutting
tool may contact hidden wiring or its own cord.
Do not drill material too small to be securely held.
Always keep hands out of the path of the drill bit. Avoid awkward hand positions where a sudden
slip could cause your hand to move into the path of the drill bit.
Make sure there are no nails or foreign objects inside the workpiece to be drilled.
Always remove the plug from the power source before installing or removing a bit or accessory
from the chuck.
Do not install or use any drill bit that exceeds 7" (17.5 cm) in length or extends more than 6" (15
cm) beyond the chuck jaws. They can bend or break suddenly.
Always make sure the chuck is tight and the drill bit is firmly tightened in the chuck before starting
drill.
Before starting the operation, jog the drill switch to make sure the drill bit does not wobble or
vibrate.
Do not use fly cutters or multiple-part hole cutters. They can come apart or become unbalanced
during use.
Make sure the spindle has come to a complete stop before touching the chuck or attempting to
change the drill bit.
Grounding
⚠WARNING
This machine must be grounded while in use to protect the operator from electrical shock. This
unit is equipped with an electrical cord that has an equipment grounding conductor and a
grounding plug. The plug MUST be plugged into a matching receptacle that is properly installed
and grounded in accordance with ALL local codes and ordinances.
DO NOT MODIFY THE PROVIDED PLUG. If it will not fit the receptacle, have the proper

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receptacle installed by a qualified electrician.
CHECK with a qualified electrician or service person if you do not completely understand the
grounding instructions, or if you are not sure the tool is properly grounded.
Grounded Tools: Tools with 3-Prong Plugs
Tools marked with Grounding Required have a 3-wire cord and 3-prong grounding plug. The plug
must be connected to a properly grounded outlet. If the tool should electrically malfunction or break
down, grounding provides a low resistance path to carry electricity away from the user, reducing the
risk of electric shock. (See Figure A.)
The grounding prong in the plug is connected through the green wire inside the cord to the grounding
system in the tool. The green wire in the cord must be the only wire connected to the tool’s grounding
system and must never be attached to an electrically live terminal.
Your tool must be plugged into an appropriate outlet, properly installed and grounded in accordance
with all codes and ordinances. The plug and outlet should look like those in the following illustration.
Double Insulated Tools: Tools with Two-Prong Plugs
Tools marked Double Insulated do not require grounding. They have a special double insulation
system which satisfies OSHA requirements and complies with the applicable standards of
Underwriters Laboratories, Inc., the Canadian Standard Association, and the National Electrical Code.
(See Figure B.)
Double insulated tools may be used in either of the 120 volt outlets shown in the following illustration.
Extension Cords
⚠WARNING
USE A PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When
using an extension cord, be sure to use one heavy enough to carry the current your product will
draw. An undersized cord will cause a drop in line voltage, resulting in loss of power and cause
overheating.
Be sure your extension cord is properly wired and in good condition. Always replace a damaged
extension cord or have it repaired by a qualified person before using it. Protect your extension
cords from sharp objects, excessive heat and damp or wet areas.
Grounded tools require a 3-wire extension cord. Double Insulated tools can use either a 2- or 3-
wire extension cord.

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As the distance from the supply outlet increases, you must use a heavier gauge extension cord.
Using extension cords with inadequately sized wire causes a serious drop in voltage, resulting in
loss of power and possible tool damage.
The smaller the wire’s gauge number, the greater the capacity of the cord. For example, a 14-
gauge cord can carry a higher current than a 16-gauge cord. Minimum extension cord wire size is
shown in the following table:
Minimum Wire Size Of Extension Cords
Nameplate AMPS
Cord Length
25'
50'
100'
150'
0-6
18 AWG
16 AWG
16 AWG
14 AWG
6-10
18 AWG
16 AWG
14 AWG
12 AWG
10-12
16 AWG
16 AWG
14 AWG
12 AWG
12-16
14 AWG
12 AWG
NOT RECOMMENDED
When using more than one extension cord to make up the total length, make sure each cord
contains at least the minimum wire size required.
If you are using one extension cord for more than one tool, add the nameplate amperes and use
the sum to determine the required minimum cord size.
If you are using an extension cord outdoors, make sure it is marked with the suffix W-A (Win
Canada) to indicate it is acceptable for outdoor use.
Make sure your extension cord is properly wired and in good electrical condition. Always replace
a damaged extension cord or have it repaired by a qualified electrician before using it.
Protect your extension cords from sharp objects, excessive heat, and damp or wet areas.

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Main Parts of Drill
Subassembly
Chuck
Forward/Reverse Switch
Level
Trigger
Lock Button
Before Each Use
⚠WARNING
Wear eye protection.
Wear ear protection with impact drills. Exposure to noise can cause hearing loss.
Hold power tools by insulated gripping surfaces, when performing an operation where the cutting
tool may contact hidden wiring or its own cord.
Always make sure the chuck is tight and the drill bit is firmly tightened in the chuck before starting
drill.
Verify that the workpiece is properly secured.
Check the drill bit to make sure it is firmly locked into the drill chuck and the forward/reverse switch
is in the forward position.
Before starting the operation, jog the drill switch to make sure the drill bit does not wobble or
vibrate.

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Operating Instructions
⚠WARNING
Wear eye protection.
Wear ear protection with impact drills. Exposure to noise can cause hearing loss.
Use auxiliary handles supplied with the tool. Loss of control can cause personal injury.
Hold power tools by insulated gripping surfaces, when performing an operation where the cutting
tool may contact hidden wiring or its own cord.
Use only well-sharpened bits that are in good condition and appropriate to task.
Keep the motor running when pulling the bit out of a completed hole to prevent the bit from
jamming.
When drilling large holes in metal, start by drilling a smaller pilot hole, then using a larger bit for
the final size hole.
Never change the position of the Forward/Reverse switch while the chuck is turning.
Always use a higher drill speed when drilling small holes. Use a slower drill speed when drilling
large holes.
Make sure the spindle has come to a complete stop before touching the chuck or attempting to
change the drill bit.
Do not use a wrench on the chuck key. You may damage the key or the chuck.
Do not drill material too small to be securely held.
Always keep hands out of the path of the drill bit. Avoid awkward hand positions where a sudden
slip could cause your hand to move into the path of the drill bit.
Make sure there are no nails or foreign objects inside the workpiece to be drilled.
Never hold the chuck body with one hand and use the drill power to rotate the drill body to loosen
or tighten bits. Serious injury may result.
Drill Bit Installation
This drill is designed to accept drill bits (not included) with shanks from 1/8” to 1/2”. Always use a drill
bit that is designed for the specific drilling job.
1. Unplug the drill plug from the power source.
2. Rotate the chuck collar to open the jaws to a point where the opening is slightly larger than the
bit size you intend to use.
3. Insert the bit into the chuck until it bottoms and pull it back about 1/8”. Hand tighten it.
4. Insert the chuck key into one of the three holes in the chuck body. Rotate the chuck key
clockwise until the drill bit is held firmly in place by the chuck jaws.

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Metal Drilling
1. Secure the workpiece.
2. Start by drilling slowly to keep the bit from moving away from the start point.
3. Increase the drill speed as the hole is established. Use cutting oil to keep the bit cool.
4. Lock the trigger in the ON position to maintain a constant speed and reduce fatigue.
Wood Drilling
1. Secure the workpiece.
2. Start by drilling slowly to keep the bit from moving away from the start point.
3. Increase the drill speed as the hole is established.
4. To prevent or reduce “tear out”when the bit exits the far side of the work piece, clamp a piece of
scrap material to the back of the work piece.
5. DO NOT lock the trigger in the ON position, as the bit can easily jam in the wood. You should
always be able to stop the motor quickly.
Note:
Once you finish drilling, you can remove bits by switching the Forward/Reverse switch to the reverse
direction.

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After Each Use
⚠WARNING
Do no touch the drill right after use.
Do not remove the drill bits until the bit has cooled.
Store the drill in dry and clean place.
Keep the drill away from children.
Maintenance
⚠WARNING
Do no touch the drill right after use.
Do not remove the drill bits until the bit has cooled.
Store the drill in dry and clean place.
Keep the drill away from children.
Maintain the drill by adopting a program of conscientious repair and maintenance in accordance with
the following recommended procedures. It is recommended that the general condition of any tool be
examined before it is used. Keep your tool in good repair. Keep all cutting tools sharp and clean.
Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to
control. Keep handles dry, clean, and free from oil and grease. The following chart is based on a
normal operation schedule.
Maintenance Interval
Maintenance Point
Before each use
Inspect the general condition of the drill. Check for:
1. loose hardware,
2. misalignment or binding of moving parts,
3. damaged cord/electrical wiring,
4. cracked or broken parts, and
5. any other condition that may affect its safe operation.
After use
Wipe external surfaces of the drill with a clean cloth.

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Troubleshooting
Use the table below to troubleshoot problems before contacting service personnel or your local
dealer. If the problem continues after troubleshooting, call your local dealer for assistance.
Failure
Possible Cause
Corrective Action
Drill will not start.
1. Cord not connected.
2. No power at outlet.
3. Drill’s thermal reset breaker tripped
(if equipped).
4. Internal damage or wear (carbon
brushes or trigger, for example.)
1. Check that cord is plugged in.
2. Check the power at the outlet. If the
outlet is unpowered, turn off the drill
and check the circuit breaker. If the
breaker is tripped, make sure the
circuit is at the correct capacity for the
drill and the circuit has no other loads.
3. Turn off the drill and allow to cool.
Press the reset button on the drill.
4. Have a qualified technician service
the drill.
Drill operates
slowly.
1. Forcing drill to work too fast.
2. Extension cord too long or cord
diameter too small.
1. Allow the drill to work at its own rate.
2. Eliminate the use of extension cords.
If an extension cord is needed, use one
with the proper diameter for its length
and load.
Performance
decreases over
time.
1. Carbon brushes are worn or
damaged.
2. Bit is dull or damaged.
1. Have a qualified technician replace
brushes.
2. Keep bits sharp. Replace as
needed.
Excessive noise
or rattling.
Internal damage or wear (carbon
brushes or bearings, for example).
Have a qualified technician service the
drill.
Overheating.
1. Forcing drill to work too fast.
2. Bit is dull or damaged.
3. Blocked motor housing vents.
4. Motor being strained by long or small
diameter extension cord.
1. Allow the drill to work at its own rate.
2. Keep bits sharp. Replace as
needed.
3. Wear ANSI-approved safety goggles
and NIOSH‑approved dust
mask/respirator while blowing dust out
of motor using compressed air.
4. Eliminate use of extension cord. If
an extension cord is needed, use one
with the proper diameter for its length
and load.
Chuck wobbles
or is loose.
Loose chuck.
Open the chuck and tighten the screw.

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Parts Diagram
Parts List
Reference
Part Description
Quantity
2
Left Motor Housing
1
3
Flat Machine Screw (M5x22)
1
4
Spring Washer
1
5
Chuck
1
6
Spindle
1
7
Bearing (201)
1
8
Half Circle Key
1
9
Gear
1
10
Fender Ring
1
11
Brass Bushing
1
12
Bearing
1
13
Armature
1
14
Carbon Brush
2
15
Carbon Brush Holder
2
16
Bearing
1

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Reference
Part Description
Quantity
17
Stator
1
18
Clip
1
19
Self-Tapping Screw
2
20
Cable Sheath
1
21
Power Cord
1
22
Switch Module
1
23
Terminal
2
24
Wire
2
25
Terminal
2
26
Right Motor
1
27
Screw (4x16)
2
28
Screw (4x20)
6
29
Lock Button
1
30
Forward/Reverse
1
32
Trigger
1
33
Level
1
Replacement Parts
For replacement parts and technical questions, please call Customer Service at 1-800-222-5381.
Not all product components are available for replacement. The illustrations provided are a
convenient reference to the location and position of parts in the assembly sequence.
When ordering parts, the following information will be required: item description, item model
number, item serial number/item lot date code, and the replacement part reference number.
The distributor reserves the rights to make design changes and improvements to product lines
and manuals without notice.

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Limited Warranty
Northern Tool and Equipment Company, Inc. ("We'' or ''Us'') warrants to the original purchaser only
(''You'' or ''Your'') that the Ironton product purchased will be free from material defects in both
materials and workmanship, normal wear and tear excepted, for a period of one year from date of
purchase. The foregoing warranty is valid only if the installation and use of the product is strictly in
accordance with product instructions. There are no other warranties, express or implied, including the
warranty of merchantability or fitness for a particular purpose. If the product does not comply with this
limited warranty, Your sole and exclusive remedy is that We will, at our sole option and within a
commercially reasonable time, either replace the product or product component without charge to You
or refund the purchase price (less shipping). This limited warranty is not transferable.
Limitations on the Warranty
This limited warranty does not cover: (a) normal wear and tear; (b) damage through abuse, neglect,
misuse, or as a result of any accident or in any other manner; (c) damage from misapplication,
overloading, or improper installation; (d) improper maintenance and repair; and (e) product alteration
in any manner by anyone other than Us, with the sole exception of alterations made pursuant to
product instructions and in a workmanlike manner.
Obligations of Purchaser
You must retain Your product purchase receipt to verify date of purchase and that You are the original
purchaser. To make a warranty claim, contact Us at 1-800-222-5381, identify the product by make
and model number, and follow the claim instructions that will be provided. The product and the
purchase receipt must be provided to Us in order to process Your warranty claim. Any returned
product that is replaced or refunded by Us becomes our property. You will be responsible for return
shipping costs or costs related to Your return visit to a retail store.
Remedy Limits
Product replacement or a refund of the purchase price is Your sole remedy under this limited warranty
or any other warranty related to the product. We shall not be liable for: service or labor charges or
damage to Your property incurred in removing or replacing the product; any damages, including,
without limitation, damages to tangible personal property or personal injury, related to Your improper
use, installation, or maintenance of the product or product component; or any indirect, incidental or
consequential damages of any kind for any reason.
Assumption of Risk
You acknowledge and agree that any use of the product for any purpose other than the specified
use(s) stated in the product instructions is at Your own risk.
Governing Law
This limited warranty gives You specific legal rights, and You also may have other rights which vary
from state to state. Some states do not allow limitations or exclusions on implied warranties or
incidental or consequential damages, so the above limitations may not apply to You. This limited
warranty is governed by the laws of the State of Minnesota, without regard to rules pertaining to
conflicts of law. The state courts located in Dakota County, Minnesota shall have exclusive jurisdiction
for any disputes relating to this warranty.

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Distributed by:
Northern Tool & Equipment Company, Inc.
Burnsville, Minnesota 55306
www.northerntool.com
Made in China