Jack & June PG505W User manual

PG505W
817 Maxwell Avenue • Evansville, IN 47711 • 1-800-GO-SWING • www.escaladesports.com • ©2020 Escalade® Sports
CONVERTIBLE SANDBOX & PICNIC TABLE
ASSEMBLY
INSTRUCTIONS
Assembly requires 1 adult
(approx. 1 hour assembly time)
Warning! For outdoor domestic use only.
Adult supervision recommended at all times.
Not suitable for children under 36 months until fully
assembled – Small parts – Choking hazard.
Min. User Age: 18 months. Max. User Weight: 110 lbs.

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This product has been made from premium timber. Great care has been taken in selecting, and machining the
timber before it is presented to you. Timber is a natural product and as such may experience changes throughout the
course of its life. This means it may:
Develop openings (gaps, slits, apertures, cracks, splits) along the line of the grain. These openings are due to
the difference in moisture content between the internal and outer surfaces of the timber. This is to be expected,
is totally acceptable and will not affect the integral strength, life or guarantee of the product.
Warp and distort its shape. Any distortion will be slight and will not affect the safety or enjoyment of this
product.
Fade as the timber reacts with sunlight. The timber should be treated with a proprietary product to act as a
protective barrier, i.e. a water repellent, upon completion of assembly and on an annual basis.
After first year of service treat product with a good quality treatment safe for children’s use.
To ensure the safety of you, the installer and your children, it is important that these instructions are read fully before
commencing the positioning and assembly of this product. Assemble table on a clean flat area.
Keep your sandpit safe for the children
1. Always cover the sandpit when not in use, to prevent unwanted animals from playing in the sand.
2. Before covering your sandpit, place a large object in the center of the sand to prop up the cover.
This will allow water to drain off the cover, and prevent any rain water from "pooling" in the center of the sand pit.
This must be checked regularly.
3. Should any water still accumulate and form a pool, please ensure that this water is removed. Standing water can
pose a danger to children.
4. Regularly check sand for impurities and any other sharp objects that may cause harm to children, including at the
beginning of the season.
5. Use washed play sand suitable for use in children's sand pits.
6. Regularly change the sand to ensure that there is no build up of mold and to ensure that the play area is hygienic.
7. In windy and adverse weather conditions place the product in a safe area. In these conditions the product may
Advisory Section
become a hazard.
Timber Advice
Routine Maintenance
It is advised that on a regular basis (i.e. at the beginning of the season and monthly thereafter) all main parts/ fixings
are checked as secure, well oiled (if metallic), have no sharp points/edges and are intact. Replace, and/or tighten
when necessary. Failure to do so may result in an injury or hazard.
Fabric Parts are shower-proof only.
Remember to keep these instructions in a safe place for future reference.

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PG505W STANDARD PARTS LIST
C1531
QTY. 8
16"
C1531-1 (Wide)
QTY. 1
141
8"
C1569
QTY. 1
20 3
4"
C1536
QTY. 2
"
C1534
QTY. 2
343
4"
C1533
QTY. 2
30 1
4"
C1568
QTY. 2
353
4"
C1530
QTY.2 C1529
QTY. 1
22 1
2"
C1535
QTY. 4
41
4"
D1570 (Sand liner)
QTY. 2
40
" 16

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HARDWARE
#8 X 2” PHILLIPS FLAT
HEAD WOOD SCREW
QTY. 64
M6X40mm
QTY. 16
M6X15mm
QTY. 16
PHILLIPS SCREW DRIVER
TOOLS NEEDED
ALLEN KEYS (Included)
QTY. 2
(NOT INCLUDED)
An electric screwdriver is helpful in assembly. However, please set at low
torque and use extreme caution with an electric screwdriver because you
could over-tighten the hardware & strip out the screws.
NOTE:

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STEP 1 #8 X 2” WOOD SCREW
QTY. 4
HARDWARE NEEDED (ACTUAL SIZE)
20 3
4"
C1536
QTY. 1
301
4"
C1568
QTY. 2
C1568
C1568
C1536
PARTS NEEDED (NOT TO SCALE)
Counter bore holes
go to the outside
Counter bore holes
go to the outside
On a clean flat surface attach C1568 boards to
C1536 board as shown.
SIDE VIEW
Note: Assemble on a clean flat surface
Counter bore holes
go to the outside
NOTE: Tighten, but DO NOT strip out any screws.
Angle cuts up
Angle cuts up

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STEP 2 #8 X 2” WOOD SCREW
QTY. 4
HARDWARE NEEDED (ACTUAL SIZE)
20 3
4"
C1536
QTY. 1
PARTS NEEDED (NOT TO SCALE)
Attach a second C1536 board to other end as
shown.
NOTE: Tighten, but DO NOT strip out any screws.
C1536
Counter bore holes
go to the outside
C1536
Angle cuts up
Angle cuts up

#8 X 2” WOOD SCREW
QTY. 4
HARDWARE NEEDED (ACTUAL SIZE)
PARTS NEEDED (NOT TO SCALE)
16" 41
4"
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STEP 3
STEP 4
C1531-1 (Wide)
QTY. 1
#8 X 2” WOOD SCREW
QTY. 4
HARDWARE NEEDED (ACTUAL SIZE)
PARTS NEEDED (NOT TO SCALE)
C1569
QTY. 1 141
8"
Attach C1569 board as shown.
C1569
Attach C1531-1 wide board flush to the end &
screw centered on the C1568 boards as shown.
C1531-1
Wide
C1568
C1568
FLUSH
NOTE: Tighten, but DO NOT strip out any screws.
NOTE: Tighten, but DO NOT strip out any screws.

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STEP 5
STEP 6 HARDWARE NEEDED (ACTUAL SIZE)
#8 X 2” WOOD SCREW
QTY. 32
HARDWARE NEEDED (ACTUAL SIZE)
153
4"
C1531
QTY. 8
M6X40mm
QTY. 4M6X15mm
QTY. 4
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Place all C1531 boards starting with the end board first
(make sure its flush to the end). Evenly space, if
necessary, and attach all board using the 2” screws.
Attach C1535 Leg boards as shown using Allen Wrench.
Start bolts but do not tighten completely yet.
C1535
C1531
C1535
FLUSH
Note: Start with
the endboard
first.
NOTE: Tighten, but DO NOT strip out any screws.
C1531-1
Wide

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STEP 7
Attach C1534 board as shown using Allen
Wrench. Start bolts but do not tighten
completely yet.
STEP 8
HARDWARE NEEDED (ACTUAL SIZE)
M6X40mm
QTY. 4M6X15mm
QTY. 4
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C1534
1
3 4
2
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Make sure the legs
are level, tighten the bolts
with the allen wrench until
secure. See below.

STEP 9
REPEAT Steps 6-8 to attach boards C1534 &
C1535 to the other end of the table.
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STEP 10 #8 X 2” WOOD SCREW
QTY. 8
HARDWARE NEEDED (ACTUAL SIZE)
Attach C1533 Seat boards making sure they are flush to
the leg boards as shown.
FLUSH
C1533
C1533
Counter Bore holes face up

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STEP 11
STEP 12
#8 X 2” WOOD SCREW
QTY. 2
HARDWARE NEEDED (ACTUAL SIZE)
Attach C1530 board as shown, pay close attention to
the location of the pre-drilled pilot holes.
Pre-drilled pilot hole
Line up pre-assembled C1529 panel and lay it
flush next to the C1530 board as shown.
C1529
C1530
C1530

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STEP 13
STEP 14
#8 X 2” WOOD SCREW
QTY. 2
HARDWARE NEEDED (ACTUAL SIZE)
Attach C1530 board as shown leave less than 3/16” gap
so that the panel C1529 can be removed.
C1530
C1529
#8 X 2” WOOD SCREW
QTY. 4
HARDWARE NEEDED (ACTUAL SIZE)
C1530
C1530
Secure C1530 boards with screws
as shown.
C1530

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STEP 15
Remove panel C1529 and insert two D1570 sand liners as shown.
Always cover the table with panel C1529 when not in use.
D1570
D1570