Jackson Door-type Dishmachine TEMPSTAR GPX User manual

TECHNICAL MANUAL
INSTALLATION MANUAL FOR EXPORT UNITS
SERVICE MANUAL FOR DOMESTIC UNITS
FOR JACKSON MODELS:
TEMPSTAR GPX
TEMPSTAR HH GPX
Jackson MSC, INC.
P.O. BOX 1060
HWY. 25E
BARBOURVILLE, KY. 40906
FAX [phone]
PHONE [phone]
www.jacksonmsc.com
DUAL TEMPERATURE, GAS HEATED, DOOR-TYPE DISHMACHINES
August 6, 2007
P/N 7610-002-57-32 (Revision D)

i
REVISION/
PAGE
REVISION
DATE
MADE
BY
APPLICABLE
ECN DETAILS
C 06-08-04 MAW 7006 Changed thermostat bracket from 17372 to 18164. Changed to
new layout.
D 07-24-06 MAW 7445, 7553
7571
Converted to centered layout. Replace 05700-002-63-16 with
04730-207-15-00 nipple. Add false panel assembly and wash
thermostat kits.
3 08-06-07 MAW PROCESS Corrected 110V amps from 14 to 24.

ii
NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL
TEMPSTAR HH GPX
TEMPSTAR GPX = Gas heated, hot water sanitizing, door-type dishmachine
TEMPSTAR HH GPX = Gas heated, hot water sanitizing, door-type dishmachine with higher hood
Model:
Serial No.:
Installation Date:
Service Rep. Name:
Phone No.:

Section Description Page
I. SPECIFICATION INFORMATION
Specifications of the Tempstar GPX 2
Specifications of the Tempstar HH GPX 3
Dimensions for the Tempstar GPX 4
Dimensions for the Tempstar HH GPX 5
Table Dimensions 6
II. INSTALLATION/OPERATION INSTRUCTIONS
Installation Instructions 8
Electrical Installation Instructions 9
Gas Booster Heater Connection 10
Operation Instructions 12
III. PREVENTATIVE MAINTENANCE 15
IV. TROUBLESHOOTING 17
V. SERVICE PROCEDURES
Rinse Solenoid Valve Repair Parts Kit 20
Vacuum Breaker Repair Parts Kit 22
VI. PARTS
Control Box Assembly, Tempstar GPX 27
Control Box Assembly, Tempstar HH GPX 29
Hood Assembly, Tempstar GPX 31
Hood Assembly, Tempstar HH GPX 32
Frame Assemblies 33
Tub Assembly 34
Cantilever Arm/Door Assembly, Tempstar GPX 36
Cantilever Arm/Door Assembly, Tempstar HH GPX 38
Inlet Plumbing Assemblies 40
Rinse Header Plumbing Assembly 41
Recirculating Plumbing Assembly 42
1/2” Solenoid Valve/Vacuum Breaker Repair Kits 43
Wash & Rinse Assemblies, Tempstar GPX 44
Wash & Rinse Assemblies, Tempstar HH GPX 46
Steam Coil Assembly 48
Exhaust Fan Control Option/Safety Door Interlock Option 49
Tempstar GPX False Panel Installation 50
Tempstar HH GPX False Panel Installation 51
Drain Quench Option 52
VII. SCHEMATICS
115 Volt, 50/60 Hertz, Single Phase Tempstar GPX 54
208 - 230 Volt, 50/60 Hertz, Single & Three Phase Tempstar GPX 55
115 Volt, 50/60 Hertz, Single Phase Tempstar HH GPX 56
208 -230 Volt, 50/60 Hertz, Single & Three Phase Tempstar HH GPX 57
Exhaust Fan Control Option/Safety Door Interlock Option 58
TABLE OF CONTENTS
iii

1
SECTION 1:
SPECIFICATION INFORMATION

Tempstar/HH GPX Series Technical Manual 7610-002-57-32
Issued: 07-24-2006 Revised: N/A
SECTION 1: SPECIFICATION INFORMATION
SPECIFICATIONS OF THE TEMPSTAR GPX
2
PERFORMANCE/CAPABILITIES
OPERATING CAPACITY (RACKS/HOUR)
RACKS PER HOUR 57
DISHES PER HOUR 1425
GLASSES PER HOUR 1425
OPERATING CYCLE (SECONDS)
WASH TIME 45
RINSE TIME 11
DWELL TIME 2
TOTAL CYCLE TIME 60
TANK CAPACITY (GALLONS)
WASH TANK (MINIMUM) 8.0
WASH PUMP CAPACITY
GALLONS PER MINUTE 150
ELECTRICAL REQUIREMENTS
WASH PUMP MOTOR HP 3/4
RECIRCULATOR PUMP MOTOR HP 1/8
NOTE: Typical Electrical Circuit is based upon (1) 125% of the
full amperage load of the machine and (2) typical fixed-trip cir-
cuit breaker sizes as listed in the NEC 2002 Edition. Local
codes may require more stringent protection than what is dis-
played here. Always verify with your electrical service con-
tractor that your circuit protection is adequate and meets all
applicable national and local codes. These numbers are pro-
vided in this manual simply for reference and may change
without notice at any given time.
RINSE TYPICAL
HEATER TOTAL ELECTRICAL
VOLTS PH HZ RATINGS AMPS CIRCUIT
110 - 120 1 60 N/A 14 20 AMP
208 - 240 1 60 N/A 715 AMP
WATER REQUIREMENTS
INLET TEMPERATURE BOOSTER OUTPUT (BTU)
60 -110°F 100,000
110 -140°F 60,000
WASH TEMPERATURE (MINIMUM) 150°F
RINSE TEMPERATURE (MINIMUM) 180°F
GALLONS PER HOUR 52.2
WATER LINE SIZE I.P.S. (Minimum) 1/2”
DRAIN LINE SIZE I.P.S. (Minimum) 1-1/2”
FLOW PRESSURE P.S.I. 20A5
NOTE: Always refer to the machine data plate for specific
electrical and water requirements. The material provided on
this page is for reference only and may be subject to change
without notice.

Tempstar/HH GPX Series Technical Manual 7610-002-57-32
Issued: 07-24-2006 Revised: 08-06-2007
SECTION 1: SPECIFICATION INFORMATION
SPECIFICATIONS OF THE TEMPSTAR HH GPX
3
PERFORMANCE/CAPABILITIES
OPERATING CAPACITY (RACKS/HOUR)
RACKS PER HOUR 53
DISHES PER HOUR 1325
GLASSES PER HOUR 1325
OPERATING CYCLE (SECONDS)
SELECTION (A)
WASH TIME 45
RINSE TIME 15
TOTAL CYCLE TIME 60
SELECTION (B)
WASH TIME 103
RINSE TIME 15
DWELL TIME 2
TOTAL CYCLE TIME 120
SELECTION (C)
WASH TIME 163
RINSE TIME 15
DWELL TIME 2
TOTAL CYCLE TIME 180
SELECTION (D)
WASH TIME 283
RINSE TIME 15
DWELL TIME 2
TOTAL CYCLE TIME 300
TANK CAPACITY (GALLONS)
WASH TANK (MINIMUM) 8.0
WASH PUMP CAPACITY
GALLONS PER MINUTE 150
ELECTRICAL REQUIREMENTS
WASH PUMP MOTOR HP 2.0
RECIRCULATOR PUMP MOTOR HP 1/8
NOTE: Typical Electrical Circuit is based upon (1) 125% of the
full amperage load of the machine and (2) typical fixed-trip cir-
cuit breaker sizes as listed in the NEC 2002 Edition. Local
codes may require more stringent protection than what is dis-
played here. Always verify with your electrical service con-
tractor that your circuit protection is adequate and meets all
applicable national and local codes. These numbers are pro-
vided in this manual simply for reference and may change
without notice at any given time.
RINSE TYPICAL
HEATER TOTAL ELECTRICAL
VOLTS PH HZ RATINGS AMPS CIRCUIT
110 - 120 1 60 N/A 2420 AMP
208 - 240 1 60 N/A 715 AMP
WATER REQUIREMENTS
INLET TEMPERATURE BOOSTER OUTPUT (BTU)
LESS THAN 60°F 200,000
60 -110°F 100,000
140°F 60,000
WASH TEMPERATURE (MINIMUM) 150°F
RINSE TEMPERATURE (MINIMUM) 180°F
GALLONS PER HOUR 72.0
WATER LINE SIZE I.P.S. (MINIMUM)1/2”
DRAIN LINE SIZE I.P.S. (MINIMUM)1-1/2”
FLOW PRESSURE P.S.I. 20A5
NOTE: Always refer to the machine data plate for specific
electrical and water requirements. The material provided on
this page is for reference only and may be subject to change
without notice.

Tempstar/HH GPX Series Technical Manual 7610-002-57-32
Issued: 07-24-2006 Revised: N/A
SECTION 1: SPECIFICATION INFORMATION
DIMENSIONS FOR TEMPSTAR GPX
A- DRAIN 1 1/2” NPT
B- WATER INLET 1/2” NPT
C - ELECTRICAL CONNECTION
D- STANDARD WALL CLEARANCE WITH DISHTABLE 4”
E- OUTLET TO BOOSTER HEATER 3/4” NPT
F- INLET FROM BOOSTER HEATER 3/4” NPT
LEGEND
1”
14"
14"
34”
TABLE
HEIGHT
17”
MACHINE
OPENING
64 3/8”
76”
W/ DOOR
OPEN
21”
11”
60 5/8”
ELECTRICAL
CONNECTION
TO THE
FLOOR
18 1/4”
5” 13 1/4”
4 1/4”
4 7/8”
32”
25 1/4”
A
B
F
F
E
C
D
DD
C
ALL DIMENSIONS ARE +/- 1/2”
DUE TO ADJUSTABLE FEET.
4

Tempstar/HH GPX Series Technical Manual 7610-002-57-32
Issued: 07-24-2006 Revised: N/A
SECTION 1: SPECIFICATION INFORMATION
DIMENSIONS FOR TEMPSTAR HH GPX
5
LEGEND:
A- DRAIN 1 1/2” NPT
B- WATER INLET 1/2” NPT
C - ELECTRICAL CONNECTION
D- STANDARD WALL CLEARANCE WITH DISHTABLE 4”
E- OUTLET TO BOOSTER HEATER 3/4” N.P.T.
F- INLET FROM BOOSTER HEATER 3/4” N.P.T.
ALL DIMENSIONS ARE +/- 1/2” DUE TO ADJUSTABLE FEET.
1” 11”
34”
TABLE
HEIGHT
17”
MACHINE
OPENING
74 3/4”
86 1/4”
W/ DOOR
OPEN
19”
3”
12 1/4”
12 3/4”
16 1/4”
5” 7 1/4” 4 1/4”
32”
25 1/4”
A
C
B
F
F
E
D
D