JAT ECOSTEP 54 User manual

User Manual ECOSTEP®54

Subject to change without notice!
User Manual ECOSTEP®54
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Edition Comment
Dec 2008 First English edition
June 2009 Revision: Commissioning and parameterization with ECO Studio
May 2011 Update of Declaration of Conformity
Feb. 2012 Revision: Connection of holding brakes
Januar 2013 Revision: remarks of UL file review
Oct. 2013 Revision: motor connection, limit switches supply
Jan. 2014 Correction chapter 7.2
July 2014 Power supply chapter 6.3.2: Important note added
Sep. 2016 JAT-Logo new
Published editions:
All rights reserved:
Jenaer Antriebstechnik GmbH
Buchaer Straße 1
07745 Jena
No parts of this documentation may be translated, reprinted or reproducted on microlm or in other ways
without written permission by Jenaer Antriebstechnik GmbH.
e content of this document has been worked out and checked carefully. Nevertheless dierences from the
real state of the hard and soware can never be fully excluded. Necessary corrections will be carried out in
the next edition.
ECOSTEP® is a registered trademark of Jenaer Antriebstechnik GmbH, Jena.
Windows® is a registered trademark of Microso Corporation in the United States and other countries.

User Manual ECOSTEP®54
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Subject to change without notice!
User Manual ECOSTEP®54
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Inhalt
1 About this manual .........................................................................................................................................7
2 Safety instructions .........................................................................................................................................7
2.1 Symbols .........................................................................................................................................................7
2.2 General notes................................................................................................................................................8
2.3 Dangerous voltages ......................................................................................................................................8
2.4 Danger by hot surfaces ................................................................................................................................8
2.5 Danger by unintentional mechanical movements...................................................................................8
2.6 Prescribed use...............................................................................................................................................9
3 Legal notes.....................................................................................................................................................9
3.1 Terms of delivery.......................................................................................................................................... 9
3.2 Liability.......................................................................................................................................................... 10
3.3 Standards and directives..............................................................................................................................10
3.3.1 UL/CSA compliance .................................................................................................................................... 10
3.3.2 CE compliance.............................................................................................................................................. 10
4 Technical Data..............................................................................................................................................12
4.1 Technical data of the power stage ..............................................................................................................12
4.2 Electrical connection data...........................................................................................................................12
4.3 Operating Conditions.................................................................................................................................. 12
4.4 General technical data.................................................................................................................................13
4.5 Modes for setpoint setting ..........................................................................................................................13
4.6 Suitable types of motors .............................................................................................................................13
5 Installation....................................................................................................................................................14
5.1 Mounting....................................................................................................................................................... 14
5.1.1 Important notes ...........................................................................................................................................14
5.1.2 Dimensions ................................................................................................................................................... 14
5.1.3 Assembly ....................................................................................................................................................... 15
5.2 Electrical Installation................................................................................................................................... 16
5.2.1 Important notes............................................................................................................................................ 16
5.2.2 EMC compliant installation........................................................................................................................ 16
6 Interfaces.......................................................................................................................................................17
6.1 Arrangement of the interfaces.................................................................................................................... 17
6.2 Control signals.............................................................................................................................................. 18
6.2.1 X5: Digital outputs, 24 V............................................................................................................................. 18
6.2.2 X10: Digital inputs ....................................................................................................................................... 19
6.2.3 X9: Analog inputs, analog output .............................................................................................................. 20
6.3 Power connection.........................................................................................................................................21
6.3.1 X1 to X4: Motor connector......................................................................................................................... 21
6.3.2 X11: Supply voltage...................................................................................................................................... 22
6.4 X8: RS232 interface......................................................................................................................................23
6.5 X7: CAN interface........................................................................................................................................ 24
7 Commissioning............................................................................................................................................25
7.1 Notes before commissioning ......................................................................................................................25
7.2 Control and display elements .....................................................................................................................25
7.3 Work schedule commissioning ..................................................................................................................26
7.3.1 Error case ...................................................................................................................................................... 36

User Manual ECOSTEP®54
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8 Accessories....................................................................................................................................................38
8.1 Supplementary parts.................................................................................................................................... 38
8.1.1 Heat sink........................................................................................................................................................ 38
9 Annex ............................................................................................................................................................39
9.1 Flowcharts for PLC programming ............................................................................................................ 39
9.1.1 Homing.......................................................................................................................................................... 39
9.1.2 Operation mode 1 (Prole Positioning Mode): Direct absolute positioning
(eective immediately)................................................................................................................................ 40
9.1.3 Operation mode 1 (Prole Positioning Mode): Absolute positioning aer setting
the control word ...........................................................................................................................................41
9.1.4 Operation mode 1 (Prole Positioning Mode): Relative positioning ................................................... 42
9.1.5 Operation mode 3 (Prole Velocity Mode) ..............................................................................................43
9.2 Data Protocol of the RS232 Interface ........................................................................................................44
9.2.1 Download Request (Data Transfer from Host to Slave) ......................................................................... 45
9.2.2 Upload Request (Data Transfer from Slave to Host)............................................................................... 46
9.3 Glossary......................................................................................................................................................... 47
9.4 Index of standards and directives ..............................................................................................................48

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User Manual ECOSTEP®54
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1 About this manual
is user manual describes the stepper amplier series ECOSTEP®54. It concerns all persons who install,
commission and operate ECOSTEP®54 drives.
Further information:
Operation using ECO Studio: „ECO Studio Operation Manual ECOVARIO®, ECOSTEP®, ECOMPACT®“
Programming: manual „Object Dictionary ECOVARIO®, ECOSTEP®, ECOMPACT®“
Motor data: Data sheets series 17S and 23S (stepper motors).
is manual makes the following demands on qualied personnel:
Transport: Personnel trained in handling electrostatic sensitive devices
Installation: Electrotechnically qualied personnel who know the security directives of electrical enginee-
ring and automation
Setup/Commissioning: Qualied personnel with a broad knowlege of the elds of electrical engineering,
automation and drives.
2 Safety instructions
2.1 Symbols
Table 2.1: Symbols
Pictogram Warning Consequences
General warning about danger Disregarding this warning may
lead to death or serious injuries.
Warning about dangerous electri-
cal voltages
Disregarding this warning may
lead to death or serious injuries.
Warning about hot surfaces Disregarding this warning may
lead to burns to the skin.

User Manual ECOSTEP®54
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2.2 General notes
Only properly qualied personnel are permitted to perform activities such as transport, in-
stallation, commissioning and maintenance of the ECOSTEP®54.
e manufacturer of the machine must generate a hazard analysis for the machine and take
appropriate measures to ensure that unforeseen movements cannot cause injury or damage
to any person or property.
In case of modications or retrots with components of manufacturers other than Jenaer An-
triebstechnik, please contact us to clarify that those components are suitable to be assembled
with our devices.
Emergency-o equipment must be workable in all operation modes, especially during setup
and maintenance.
2.3 Dangerous voltages
Never open the units during operation. Covers and cabinet doors have to be kept closed du-
ring operation.
e protective earth conductor has to be properly applied before applying a voltage.
During operation logic and power conductors are live. Never undo electrical connections
while they are live!
Aer disconnecting the device wait at least 3 minutes before touching contacts. Capacitors
can still have dangerous voltages present up to 3 minutes aer switching o the supply volta-
ge. To be sure measure the DC link circuit and wait till it has fallen below 40 V.
2.4 Danger by hot surfaces
Hot surfaces may cause burns to the skin. As the housing of the ECOSTEP®54 serves also as
heat sink during operation the surface temperature may rise to more than 70 °C.
Note: Motor overtemperature sensing is not provided by the drive.
2.5 Danger by unintentional mechanical movements
Unintentional movements of motors, tools or axes may lead to death or serious injuries.
ECOSTEP®54 drives can produce strong mecanical powers and high accelerations. Avoid sta-
ying in the danger zone of the machine. Never switch o safety equipment! Malfunctions
should be repaired by qualied personnel immediately.

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User Manual ECOSTEP®54
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2.6 Prescribed use
e stepper motor ampliers ECOSTEP®54 are components which are built into electrical equip-
ment or machines and can only be used as integral components of such equipment. All notes about
technical data and ambient conditions have to be observed.
e device is suitable for pollution degree 2 environment only.
Using the unit in hazardous locations and in ambients containing oil, gas, vapours, dusts, radia-
tions etc. is prohibited if it is not explicitly allowed.
e manufacturer of the machine must generate a hazard analysis for the machine and take ap-
propriate measures to ensure that unforeseen movements cannot cause injury or damage to any
person or property.
If one or more servo ampliers ECOSTEP®54 are built into machines or plants the intended opera-
tion of the servo amplier is forbidden until it has been established that the machine or plant fullls
the requirements of the EC Machinery Directive 2006/42/EC and the EMC Directive 2014/30/EC.
Further EN60204 and EN ISO12100 parts 1 and 2 have to be observed.
3 Legal notes
3.1 Terms of delivery
Our terms of delivery are based on the „e General Terms of Delivery for Products and Services
of the Electrical Industry“ (German: ALB ZVEI) of the Central Association of the Electrical and
Electronics Industry (ZVEI e.V.) in their current version.

User Manual ECOSTEP®54
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3.2 Liability
e circuits and procedures in this manual are proposals. Every user has to check the suitability for every
special case. Jenaer Antriebstechnik GmbH is not responsible for suitability. Especially Jenaer Antriebstech-
nik is not responsible for the following damage causes:
Âdisregarding the instructions of this manual or other documents concerning ECOSTEP®54
Âunauthorized modications of drive, motor or accessories
Âoperating or dimensioning faults
ÂImproper use of the ECOSTEP®54 components
3.3 Standards and directives
Stepper motor ampliers ECOSTEP®54 are components intended to be built in machines or plants for in-
dustrial purposes.
ECOSTEP54 complies to the standards and directives listet in the appendix, chapter 9.4.
3.3.1 UL/CSA compliance
e stepper motor ampliers ECOSTEP 54 are designed in compliance with UL (Underwriters Laboratories
Inc.) or cUL respectively (UL 840 and UL 508C in this case).
For further information see UL le number E244038 at www.ul.com.
e UL(cUL) certication is related exclusively to the mechanical and electrical design of the device.
UL(cUL) certied servo ampliers are in accordance with the respective american and canadian re regu-
lations.
e installation and safety precautions in this documentaion have to be observed.
3.3.2 CE compliance
Stepper motor ampliers ECOSTEP®54 are components that are intended to be built into electrical plant
and machines for industrial use. e manufacturer of the machine is responsible that the machine or plant
fullls the requirements of the EMC directive.
e stepper motor ampliers ECOSTEP®54 have been tested by an authorized testing laboratory in a dened
conguration with the system components which are described in this documentation.
Any divergence from the conguration and installation described in this manual means that you will be
responsible for carrying out new measurements to ensure that the regulatory requirements are fullled.