Jaypro Sports CV684A Quick start guide

ADJUSTABLE BASKETBALL SYSTEM
ASSEMBLY INSTRUCTIONS AND OWNER'S MANUAL
MODEL: CV684A/CV664A
WARNING
F.IILURE TO C0:\11'1.Y IV!Tlf :\NY Di'
TIIF W,IRNINGS IN TIIES!: INSTRUCTIO'!S
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INJt:RY
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C.11 JTIONS TO FNSI il(t, YOU!( S.11 l'TY
Dll NOT ,ITTl::\ll'T TO .\SSH,llliY
THIS SYSTHvl IV! 11 IOVT C:IRII ('IIY
l(F:IDIN(, AND FOLi (JIVING :ILL
(NSTRUCTIONS. BLCr!N BY [!)L>JT[l
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,,\ND "L\K!N(! [NVL:'HOPV OF :\LL P1\RTS
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PPO\'!DU).
www.jaypro.corn
[phone]
976 Hartford Tpke, Waterford. CT
06385
USA
Keep this instruction manual in case you have to contact the manuCactmcr for replnccrncnt parts.

2
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TOOLS AND MATERIALS REQUIRED FOR ASSEMBLY
(Not Included)
1. 2 Adjustable Wrenches 10. Concrete-1/2 yard or 14-16
2. Socket Set Bags, (80 lb. bags)
3. 9/16" Wrench 11. Phillips Head Screwdriver
4. 3/4" Wrench 12. A minimum of 2 Ladders
5. 15/16" Wrench 13. Carpenter's Level
6. ½" Wrench 14. Water Supply
7. Hammer or Mallet
8. Tape Measure
9. Shovel
**A MINIMUM OF SIX ADULTS IS
REQUIRED TO LIFT UNIT INTO PLACE**
e
BEFORE YOU START
A. Identify and inventory all parts using the checklist boxes in the paIis list. Be sure to
keep the hardware bags and their contents separate.
B. Test fit all Bolts by inserting them into the respective hole. If necessary, carefully
scrape away any excess powder coating buildup from inside the holes. Do not
scrape away all of the powder coating. Bare metal may rust.
SAFETY INSTRUCTIONS
FAILURE TO FOLLOW THESE SAFETY INSTRUCTIONS MAY RESULT IN SERIOUS INJURY OR PROPERTY DAMAGE
AND Will
VOID THE WARf ANTY. Tt1e owner rnust ensure that all players know and follow these rules to safely operate the
system. Proper and complete assembly, use and supe1vision is essential for proper operation ancl to rec!uce the
risk
of accident or injury. A high probability of serious injury exists if this system is not installed, maintained, or operated
properly
•If using a !adder during assembly, use extreme c 1ution. Follow aH warnings and cmitions on tt1e !adder carefully. • 6
people are required to lift tt1e unit into place.,, Before digging. contact the appropriate ogency to locate underground
power cables. gas, and water lines. Do not install the systern within 20 feet of overhead power lines. e Climate, corrosion,
or misuse could result in system failure. • If technical assistance is required, contact the manufacturer. • Minimum
operational tieight is 7'6 '' to the Rim Most injuries me caused by rnisuse and ior failure to follow instructions
Use ccJution when using the system.

Verify a!! parts listed 011 packing list arc present prior to installation.
13 10
tj,
PARTS LIST 1-1
ITEM QTY DESCRIPTION 14---
A 1 Main Post 1
B 1 Actuator
C 2
Spring-Assist Cartridge
D 1 Pole and gusset padding Some Nylon washers may be
factory assemb;ect.
1 Rim Height Sticker
F 1 Main Extension Ann HARDWARE LIST
G 2
Upper Extension Arm ITEM QTY DESCRIPTION
H 1 Backboard 1
2
N0on Washer M18
I 1 Safety rod 20mrndia
2 9
N on WasherM16
j
'I Sleeve for Spring Cartridge 3
2 Nylon Washer M12
K 1 Rirn Height !ndlcator
4 1 6mm Lock Pin
,,, ,,,,,,
1 Flex Rim (Separate pack) 5
2
Hex Bolt M18x'.l20mm
M 1 Rim Pad (Pre-attached)
6
1 Hex Bolt M16x295mm
N 1 Backboard mounting bracket 7 2 Hex Bolt M16x320mm
UNDERGROUND PARTS 8 1 Hex Bolt M16x185mm
U1
·1
Anchor Template 9 1 Hex Bolt M16x135mm
U2
4 ·1smrn Anchor J-bolts 10
2 Hex Bolt M12x70mm
U3 8
Thick washer for J-bo!t ·11 4 Washer for M·IS Bolt
U4 12 Hex nut M·13 12 10 Washer for M16 Bolt
U5
4 Anchor Rebar 36"L 13 4 Washer for M12 Bolt
U6
4 Lock Wastier M18 14 2 Lock Nut M18
RIM HARDWARE 15 5 Lock Nut M16
RI
4
Caniage bolt M ·10x55rrun 16 2 Lock Nut iVll2
R2
4
Washer M·10 17 2 Carriage bolt M·l Ox35mm
1,3 4
Flange nut M10 18 2 Washer M10
3
f,4 4
Carria Je bo!tM10x1-JGrnrn 19 2 Lock nut M-10

NOTf::: Before digging, call to loc<1tc any buried utility lines.
NOT!: 1\t rirn hciuht 10' . distance fr om the face of backboard to the
fr
ont of i\foin Po::-t(A) is 4 ., , Choose the proper location to dig
fiJr the corn.::rt'tc rooting:
C STEP A
a. Dig a hole 48" deep and 21"x 21"square. The edge of the hole
should be flush with the ed9e of the playing surface. If you live in an area
where heavy frost can occur. it may pose a problem, consult your local
building inspector to determine the appropriate hole depth.
NOTE: The hole must be at !cast 48" deep.
b. Build a form before pouring the concrete pad, to ensure that the top
of the concrete remains straight and square. The form should
be placed about 1/2" above the playing surface to allow for water drainage.
c. Bell out the bottom of the hole.
NOTE: i\ i-qunrc liolc prevents thi: rotation of the concrete.
NOTE: The ;trca behind the playing surface must be ck<1red of
f by at least
::; f"ect w cnabk tht.: user to :--tand behind the pole to adjust the Rim height.
( STEP B
A. Thread a 18mm Hex Nut (U4) onto each of the 18mm J-Bolts
(U2).Securely lighten the Nuts all the way down to the end of the
threads.
B. Slide tho thi-eaded end of the J�Bolts through the holes
4
in the Anchor Template (U·I) and secure each J-Bolt with a
18mm J-Bolt Hex Nuts(U4) as shown. Securely tighten all Nuts
at this time.
NUIT: i\fokc sure the curved "J'' ends of the J-Bolts arc
oriented in a rectangular pattern. as shown.
U4,
),
/ ·•··
/b
(
U2 / P
/_,/ //
// /"
/:/
.. -
U2
U2
..--:::::::=:: .. �
U2

l STEP C J
a. Mix the concrete according to the instructions on the bags. Note that
a thicker mix of concrete v,i!I dry stronger than a thin mix. Pour the
concrete into lhe hole, slopping approximately 18 inches from lhe !op
of the hole.
b. Insert !he four pieces of Anchor Rebar (U5) inlo lhe hole, pushing each
piece firmly lo lhe bollom of the hole. The four pieces should be
arranged in a square approximately 8 inches wide so that each piece of
rebar will be positioned nexl lo lhe J-Bolls when lhe J-Boll Template
is placed in the cement.
c. Finish filling lhe hole lo lhe lop wilh concrete. The lop of lhe concrete
should reach jusl above lhe level of lhe lop of the form.
a. Position lhe J-Bolt Template (U1) over the hole so that it is centered,
with the sides of !he plale square wilh the sides of the hole.
b.Push the J-Bo!ts (U2) !nto the concrete until the J-Bolt Template is
resting flat against the surface of the concrete.
c. Grasp !he lops of lhe J-Bolts and agitate !he Template assembly back
and forth repeatedly to eliminate any air bubbles in the concrete. Lift the
Template slightly above the concrete when agitating. Make sure !he
Template is resting on the concrete after agitating, Form the concrete
into a downward slope away from the Pole to allow water runoff.
d. Clean off any concrete that may be on the J-Bolt Template or the exposed
portions of the J-Bolts.
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U1
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'' (f'l,. __
/ .h :, 11 j
// /ii, ;: :: cJ
/ I
" ,
, ,.
e. Using a carpenter's level, make sure the Template is square to and level
with the playing surface.
/ ---- --:. ------ ---- ------- -- .. \..:- -- ---·-··
: ' " ''
f. Allow· the concrete to cure for a minimum of 5-7 days before installing
lhe res! of your basketball system. In cold , wet weather or humid
climates, allow additional time for the concrete to cure.
U2
,'
•'
'
,,
,:
YOU ARE NOW FINISHED WITH THE INITIAL ASSEMBLY STEPS. DO NOT PRO-
CEED WITH THE ASSEMBLY UNTIL THE CONCRETE HAS FULLY CURED. CUR-
ING WILL TAKE A MINIMUM OF 72 HOURS. IN HUMID CLIMATES OR WET
WEATHER, ALLOW ADDITIONAL TIME FOR THE CONCRETE TO CURE.
WARNING
NEVEf, USE THE SYSTEM WITHOUT FOLLOWING THE CEMENTING INSTRUCTIONS. FAILURE TO
FOLLOW I\LL OF THESE INSTRUCTIONS I\ND WARNINGS COULD LE1\O TO SERIOUS PERSONAL INJURY
OR PROPERTY DAMAGE AS LISTED ON PI\GE ONE.
5

WARNING
*BECAUSE OF THE SIZE AND WEIGHT OF THE SYSTEM, A MINIMUM OF
THREE ADULTS ARE REQUIRED FOR THE FOLLOWING STEPS*
CsrEriJ
A. Slide c.1 18mm Thick I/Vasher (U3) over each of the ,)--Bolts (U2) as shown in F!GUHE. -1 A.
8. Remove the Padding from Main Post (A). Place the Main Post (A) over the J-Bolts. Slide a i8m111
Thick Washer (U3), a Lock washer 18mm (U6) and thread a 18mm Hex Nut (U4) to each J-bolt.
Tighten the Nuts only a few turns onto the J-Bolts as shown in FIGURE 18.
C. !f the Main Post (A) is not excictiy vertical, ..:.1cljust the 18mm �l--Bolt Hex Nuts (U4) located under the)
Post base. Tlqhten all of the Hex Nuts (U4} Above Post base when Main Post (A) is vertical.
NOTE: Face the Main Post (A} with Actuator Bracket facing awciy f
r
om playing court (as sho
1
N
n in FIGURE 1C).
U3
U2
I (--- ----,
lSTEP2 J
FIGURE 1A FIGURE 1B
Nylon washer #1 :ray
be factory installed
A. Slide the Main Extension Arm(F) over the top of the Main Post (A)
and attach to the lower pivot tube with a M18x320mm Hex Bolt (#5),
two M18 Flat Washers(l/11 ), two Nylon Washers M18 (#1) and one
Lock nut M18 (#14).
Do not over tighten this bolt and nut.
Playing Court
FIGURE IC
Note: make sure Nylon washers locate between Main Extension Arm (F) ancf Post (A).
The Nylon washers ,nay be factory assembled.
B. Connect Actuator(B) to the mounting bracket welded
in the middle of Post (A), usino one Hex Bolt
M16x135mm (/19), two flat Washers for M16 Bolt (#12),
two Nylon Washers (#2), ,me! one Lock Nut for i1J116 bolt
(//'15).
Nole: make sure Nylon washers uo he/ween Actuator and
lvlountinq E3mcl<et.
C. Attached Crank handle to the actuator. Slide F<.einovable
Cn,ink handle onto the sl·1aH sticking out of Gear Box
(Actuator), lock it in picicc with attached pin.
6
•
I
15
Back

lSTEP 4)
A. Slide Steel Sleeve (J) thru both tubes welded at the top end of Spring ..
Assisi Cartridge (C). Place tho top of Spring-Assist between Main
extension (F), align the Steel Sleeve (J) with Iha second set of welded
tubes on the Main Extension Arm (F), place the Stainiess steel Rim Heiqht /
Indicator (K) beside the Spring-Assisi Crntridgo (C). �
Slide one Washer M16 (#12) over one Hex Bolt M16x320mm
(#7), and slide this Bolt all the way thru Main Extension Arm (F), one
Nylon washer M16(#2), Steel Sleeve (J), Rim Heigh! indicator (K).
another Nylon washer (#2) , and the other side of Main Extension Arrn
(F). Secure ii wilh one Flat Washor M·I 6 (/112), one Lock nut M16 (1115).
Do not over tighten this bolt because this ls the pivot point.
lvtal,e sure lhe Rim Height lndicator(K) hang freely along side of Spring-
Assist Cartridge (C).
Nylon washer locates between Steel steeves {J) and Main Extension
Arm (F). They may be factory-assembled already.
8. Att<:1ch the bottom of Spring-assist Cartrldqes (C) to the Main post Bracket
by using a Hex Boll M16x185mm (#8), two Flat Washers M16 (/112), one
Nylon Washer M16 (#2) ancl one Hex Nul M16 (#'15).
Note: Nylon washer goes fJetween two Cartlidges.
C. Remove and discard the Steel spreader bracket fro1T1 the Spring-Assist
Cartridges.
( STEP 5)
A. Attach the Two Upper Extension Arms (G) to Main Post (A) with
one Hex Bolt M16x295mm (/16), two Flat Washers IVl'l6 (l/'12).
two Nylon washers M16 (112) and one Lock nut M16 (#15)
Note: the Nylon washers go between Upper extension arm and Main
Post.
Do not tighten at this time.
( STEP6J
A. Attach the Backboard Mounting Bracket (N) to lhe back of
B:::1ckboard as shown, with two Carric1ge Bolt fv11 0x35rnrn (#17),
lwo Fial Washers M10 (#18), and two Lock nuts M10 (/119)
Do not tighten al this time.
K
K'
I
c-
12
If
15
/
.<,·
Spreader
bracket
-cc'
\"'\
12 6
' G
7

( STEP 7)
Crank the Main extension firm a.s low as possible.
A. Attach the Backboard assembly to Main Extension
Arm (F) by using a Hex loolt m16x320mm (117), !No M16
Flat Washers(#•i2), two Nyion washers (#2) ;;ind one Lock
Nut M'l6 (#Fi).
Note: Nylon washers go bef>Neen tvlain extension arrn Bracket
(n ancf Backboard mounting ()racket.
B. Connect Upper Extension Arms (G) to Backboard
(H), using 2 Hex bolts lv112x70mm (i/10), 4 Flat
Washers !k12 (/113), 4 Nylon washers M·12 (113) ancl
2 Lock nuts M·I2 (/116).
Note: Fut Nylon washers on both side of Upper
extension connecting plate
1-------------------------------------------
i STEP 8)
A. Remove the screws on Rim sprino box cover. open the Spring
box.
(Rim Spring Box cover may not be factory-assembfecl.)
8. Mount the rim to the Mounting bracket on Backboard (H)
using the hardware supplied in rim box (Carriage bolt
Mi0x·1·1ornm -long one).
Lift the backboard a little bit to align holes if needed.
I,
I
' 1-•
C. Re-c1ttach Sprin(J box cover to the Rim with removed screws.
i ,'
1
11 \
1 l
R2 R3
NOTE: Use a level to make sure rim is level side to side
before tightening nuts.
Tiqhten the two bolts and nuts used in STEP 6 .
.
I\. After cverythin9 is square, rnake sure ail nuts on the systern
have betm tiqhtene1J.
NOTE: Do not ovN /i9hton !he Nuts. mafw sure the uni/ can he
ac!jusied up ancl clown.
B. To appiy thE.:) Him Height Sticker (!n the manual pad,), first use a tape
measure to crank rim up to exactly ·1 o· from the playing surface. Use a
pencil to m21ke ,:1 mark on the Sprin:;1-assist Ccfftridr;e(C) where the
bottnrn of the f-1irn Heiqht Indicator(!<) stops. Then. peel and apply Rirn
Hui9ht Sticker to outside of SprinfJ-cissist Cartriclge(C) lining up the
pencil mt.irk vvith the 1 0' rrn:irk on the Pim Hoif_iht Stick£-n. See detail!\
C. Attach Post Pacl and Cusset F';:Jd t,J Main Post (A) as shown.
D, Slide Safety F od (!) thru the tube welclecl on the backside of Main Post
(!-\). align the holes each other and secure it vvith one Lock F\n 6mm
(#4 ). Sec detai! B.
8
DETAIL.A
r
II
11
11
Ii
rr
r--p,
--"v
. i! /;
/ Rim Heiqhi
C Sticker ·

MOUNTING THE GOAL
1) CHECK CONTENTS OF BOX FOR GOAL,
NET AND HARDWARE PACK
2) REMOVING THE COVER PLATE BY
REMOVING THE PHILIPS HEAD SCREWS
ON BOTH SIDES,
3) SELECT THE PROPER MOUNTING
HARDWARE FROM THE HARDWARE
PACK, THIS WILL VARY BASED ON
BACKBOARD AND HEIGHT ADJUSTER
4) INSTALL THE FLANGE LOCKS NUTS
FROM THE BACKSIDE OF THE
BACKBOARD,
5) INSPECT AND TIGHTEN ALL
HARDWARE BEFORE REATTACHING THE
GOAL PLATE,
WARNING
• DO NOT REMOVE, LOOSEN OR TAMPER
WITH ANY SCREWS OR BOLTS.ASSEMBLY IS
UNDER PRESSURE AND ANY DISASSEMBLY
MAY CAUSE INJURY AND VOID ALL
WARRANTIES.
• IN ORDER TO MAINTAIN WARRANTY, GOAL
SHOULD BE INSPECTED, GREASED AND
LUBRICATED BEFORE EACH SEASON.
• ONLY ADJUST BREAKAWAY STRENGTH
AFTER GOAL HAS BEEN MOUNTED.
NOTE
•THE TWO VERTICAL SPRINGS CAN BE
TIGHTENED IF MINOR LOOSENESS OR
RATTLING OCCURS. ONE OR TWO TURNS OF
THE HEX NUT IS SUFFICIENT. DO NOT OVER
TIGHTEN AS IT WILL DAMAGE GOAL
MECHANISM, BACKBOARD AND COULD LEAD
TO PLAYER INJURY.
ADJUSTING BREAKAWAY
•AMOUNT OF FORCE REQUIRED TO RELEASE
LOCKING MECHANISM CAN BE ADJUSTED ON
BREAKAWAY GOALS.
REMOVE THE COVER PLATE AND INSERT 3/16"
ROUND TOOL IN THE HOLE IN THE ADJUSTMENT
SCREW MECHANISM. PLACE FLAT WRENCH
PROVIDED WITH GOAL OVER HEX HEAD PORTION
OF ADJUSTING SCREW (SEE FIGURE A). MOVING
THE WRENCH AND ROUND TOOL ALWAYS FROM
EACH OTHER WILL INCREASE BREAKAWAY
FORCE REQUIRED, WHILE MOVING THEM
TOWARD EACH OTHER WILL DECREASE
BREAKAWAY FORCE.
DECREASE
ADJUSTMENT PIN
-c,,scoN
INCF?EASE l,iJ f),
'TENSION
GBR360
SUBJECT TO CHANGES IN DESIGN AND MANUFACTURING
@COPYR!GHT 2016 JAYPRO SPORTS, Ll.C AU. RIGHTS RESERVED
Sheet 1 of 1