JBT FoodTech Frigoscandia GYRoCOMPACT M7 User manual

0
INSTALLATION
MANUAL
Frigoscandia
GYRoCOMPACT® M7
Spiral Freezer

INSTALLATION

INSTALLATION
1/2INTRODUCTION-02INSTALLATIONMANUAL
ABOUT THISINSTALLATIONMANUAL
This installation manual has been designed to give information in
how to install the equipment.The installation manual is the
property of JBT FoodTech. Check lists and documents to be
filled out shall be returned to the project leader.The remaining
documents shall be either destroyed or returned to the project
leader after the installation is completed, and under no circum-
stances be stored in customers facility.
Before starting the installation, make sure all safety precautions
are made and local regulations are followed.To ensure the
safety of yourself and all personnel, working with and nearby
the equipment, always read and understand the safety informa-
tioninthe installationmanual.
JBT FoodTech reserves the right to make changes at any time
without prior notice.
Copying or distribution of this installation manual is strictly
prohibited.
Trademarks that are used in this installation manual are marked
with ® or ™.These trademarks are the exclusive property of
JBT FoodTech.
We appreciate if you contact us with comments regarding
errors, missing information or other ways to improve this
manual.
Published by:
John Bean Technologies AB
Technical Documentation Department
PO Box 913
SE - 251 09 Helsingborg
Sweden
© Copyright John Bean Technologies AB.Printed in Sweden.
~~~

INSTALLATION
2/2 INTRODUCTION-02 INSTALLATIONMANUAL

INSTALLATION MANUAL 1/2
INSTALLATION
0000-07-01-01-00
John Bean Technologies AB
Rusthållsgatan 21
P.O. Box 913
SE-251 09 Helsingborg
Sweden
Phone: [phone]
Office O-No./S-No.
Service man Date
Customer Equipment type
Address Manuf.No.
Contact person Phone Operating hours
Product Holding time
Action Date Sign.
1. Gather pre-installation information.
2. Upon arrival on customer site, introduce yourself and find out the responsi-
bilities of the customer contact men.
3. Describe installation procedures to customer and required assistance.
4. Enquire customer safety policy, describe our safety policy and ensure
customer participation.
5. Contact through customer, side contractors (e.g. refrigeration contractors)
and clarify delivery limitations and agree on time schedules.
6. Install equipment according to separate check list.
7. Report any errors on Deviation Reports.
8. Fill in “Actual installation hours”.
9. Send the Electrical System form to confirm changes/no changes of the
Electrical System.
10. Test run the equipment and test all functions.
11. Perform belt tension test (if applicable).
12. Describe Start up procedure to customer and ensure his participation.
13. Test run in production temperature.
14. Hand over manual book.
15. Train operating personnel in starting and stopping the equipment.
16. Train cleaning personnel in cleaning the equipment.
17. Train maintenance personnel in periodic maintenance checks.
18. Test run with products.
19. Meet customer contact person to explain the work carried out, remaining
work (if any) and ensure that customer can operate the equipment. Re-
quest the customer to sign the “Take over certificate”.
20. Remove drawings and site-supervisors log-book from site.
21. The Control Project Manger ensures that all reports are delivered and filed
on the FSSD Europe Intranet.

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INSTALLATION

INSTALLATION MANUAL 1/2
INSTALLATION
0000-07-01-02-00
ELECTRICAL SYSTEM DOCUMENTATION
Site Supervisor: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Date: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
To the SITE SUPERVISOR
Please always complete, sign and return this sheet to the project manager.
If any changes are made in the electrical system we will update the documentation and send new sets of
final drawings and other documents concerning the electrical system.
Order No.: . . . . . . . . . . . . . . . . . . . . . . . . . . Project manager: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manufact. No.: . . . . . . . . . . . . . . . . . . . . . .
No modification required
- of electrical drawings or documentation
Modifications carried out
- according to enclosed documents
Notes:
Date Signature
Date Signature

2/2 0000-07-01-02-00 INSTALLATION MANUAL
INSTALLATION

3
SAFETY
0000-00-01GB-11-24
SAFETY INFORMATION
Machine Usage
The John Bean Technologies equipment is designed to handle
food products that either freeze, chill, solidify, proof, bake or
cook.
The equipment is not designed for use with none food products
and must not be used for any purpose other than in accordance
with the processes and procedures described within this user
manual.
Incorrect use can result in:
• untproduct
• personalinjury
• damagetotheequipment
• damagetotheenvironment.
Safety First
John Bean Technologies equipment is designed and manufac-
tured with due consideration and care for generally accepted
safetystandards.However,likeanymechanicaldevice,the
proper and safe performance of this equipment depends upon
usingsoundandprudentoperating,maintenance,andservicing
proceduresunderproperlytrainedsupervision.
For your protection, and the protection of others, learn and al-
ways follow the safety rules outlined in the following paragraphs
andthismanual.Observewarningsignsonmachinesandex-
ercise safe practices. Form safe working habits by reading the
rulesandabidingbythem.Keepthismanualhandyandreview
it from time to time to refresh your understanding of the rules.
Safety Rules
Anumberofnational,regionalandlocalregulationsgovern
handling,hygiene,storage,etc.,intheeldofindustrialfood
production.
• Alwaysobservecurrentrulesandlegislation.
• Alwaysobservethesafetyregulationsandinstructionsthat
apply to your place of work and are described in the manu-
al.
• Incorrectinstallation,handlingorservicingmaycauseper-
sonalinjuryordamagetoequipmentandtheenvironment.
• Itisvitaltoread,understandandcomplywiththeinstruc-
tions contained in this manual.
• Alwaysusepersonalprotectiveequipmentaccordingto
Material Safety Data Sheets - MSDS.
John Bean Technologies cannot be held responsible for any
eventualityresultingfrom:
• Unauthorizedmodicationsandorrepairscarriedoutby
personnelwhomayormaynotbesuitablyqualiedtocarry
outsuchmodicationsorrepairs.
• Themisuseoftheequipment(usingitforanythingnotde-
scribed within this document).

4
0000-00-01GB-11-24
SAFETY
General safety principles
Thismanualisdesignedtoprovidetheoperatorwithinformation
to correctly and safely operate the equipment described herein.
Relevantwarningsandcautions(see“WarningLevels”below)
areincludedwithinthetextofthismanualandMUSTbefol-
lowedtopreventinjurytopersonnel,ordamagetotheequip-
ment.
Note!
The colour of a warning symbol can be different than the colour
of the illustration in the manual.
Neverremove“Warnings”thataredisplayedonthemachine.
Note!
Torn or worn labels should be replaced.
Onlyauthorisedpersonnel,whohavebeenadequatelytrained,
and assessed as competent operators, should operate this
equipment.
Thisequipmentincorporateselectricalhazards.Allfaultnd-
ing and maintenance should only be carried out by appropriate
qualiedpersonnel.
It is hazardous to linger inside the enclosure while any compo-
nentsaremovingorwhentheequipmentisactivated.
In general, no person should be allowed to be inside the equip-
ment while:
• anymovingpartsareinoperation.
• movingpartscanbestartedbypeopleoutsidetheequip-
ment.
Appropriateguards,coversandinterlocksarettedtoprotect
personnelfromrotating/movingequipmenthazards.DO NOT
operatethisequipmentwithanyguards,coversorinterlocks
removed.
Theenclosureistheguardagainstmovingpartsinside.
If needed, the customer is responsible for collision protection.
Transporting the Equipment
Becarefulwhentransportingormovingtheequipmentsothatit
isnotdamaged.Lookfornotesandsignsonthecratesthatgive
instructionsonhandling.Alwaysusecertiedliftingcompany
andclassiedliftingequipment.
Warning for modifying safety guards
Do not modify safety guards or any other parts in the equip-
ment. If the conditions are changed, new risks can arise and
causepersonalinjuryanddamagetheequipment.