JessEm 05151 User manual

Duel Intake
Dust Box
FOR USE with JESSEM ROUTER TABLE APPLICATIONS ONLY
Model #05151
x
TO REDUCE THE RISK OF INJURY, USER MUST READ OPERATORS
MANUAL

THANK YOU FOR CHOOSING
Thank you for choosing this product from JessEm Tool Company. We appreciate
your support and hope that our product serves you well. This product is designed
to provide many years of reliable service provided it is used as intended and taken
care of.
X
This user manual will assist you in assembly and general operaon of this product.
It is not our intent to teach you about woodworking. It is assumed that you are an
experienced woodworker with the basic skills and experience necessary to use this
product safely. If aer reading the following instrucons you are unsure or
uncomfortable about safely using this product, we urge you to seek addional
informaon through widely available woodworking books or classes.
X
As part of our Connuous Product Improvement Policy, JessEm products are always
advancing in design and funcon. Therefore, there may be dierences between
what is shown in our catalogs, website or at retail display and what is sold at me
of purchase. We reserve the right to make posive changes to our products at our
discreon.
If you have any quesons about our products or service, please call
us at 1-800-436-6799 or email us at cust[email protected]
Find us on social media
youtube.com/JessEmToolCompany
facebook.com/JessEmTools
instagram.com/jessemtoolcompany
324 Desbrisay Avenue
Moncton, New Brunswick,
E1E 0G8, Canada
Toll Free: 800-436-6799
Local Phone: [phone]
Fax: [phone]
Website: www. JessEm.com

JessEm.com FOR TECHNICAL SUPPORT CALL 1-800-436-6799
Page1
WHATS IN THE BOX
Item #
Part #
Descripon
QTY.
1
F0553
10 – 32 x ¼” Buon head Screws
52
2
S0091
Side cover
1
3
S0091
Le Side Panel
1
4
S0091
Back Panel
1
5
S0091
Mounng Bracket
2
6
S0091
Hose ports (2 versions)
4 (2 ea.)
7
S0091
Wire Plate
1
8
F0511
10-24 x ½” lobed plasc screw
6
9
M0292
Upper dust collecon port
1
10
M0291
Lower dust collecon port
1
11
S0091
Right Side Panel
1
12
S0091
Excel Cover (2 versions)
2 (1 ea.)
13
S0091
Boom panel
1
14
S0091
Front Panel
1
15
S0091
Door
1
16
F0558
10-32 Lock Nut
2
17
S0065
Door Pivot Bolt
2
18
S0091
Door Hinge
2
19
F0330
10-24 x ½” pan head screws
6

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Page2
WARRANTY
JESSEM TOOL LIMITED WARRANTY
All JessEm products are warranted to be free
from defects in material and workmanship.
JessEm will repair or replace any product which
upon inspecon proves to be defecve for a
period of (1) year from dated receipt and proof of
purchase. All warranty claims should be made
direct to JessEm Tool Company.
Contact JessEm for a warranty claim return
authorizaon and instrucons to proceed. The
consumer is responsible for shipping costs to
return product to JessEm Tool Company. We will
repair or replace the product at our discreon
and JessEm Tool will return shipment to you at no
charge.
WARRANTY LIMITATIONS
This warranty does not cover:
• Repairs or alteraons made or aempted by
anyone other than JessEm Tool Company or an
authorized JessEm service professional.
-Normal wear and tear
-Abuse, misuse or neglect.
-Improper care or maintenance.
-Connued use aer paral failure.
-Products that have been modied in any
way.
-Products used with improper accessories

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Page3
ASSEMBLY
TOOLS REQUIRED
-T-25 Lobe Head Screw Driver
-1/8” hex key
-3/8” Wrench
Assembly Instrucons
(Steps below correlate to images shown later in manual)
1. Aach the two side panels (Parts #3 and #11) to
the front panel (Part #14) using six 10-32 x ¼”
Buon head Screws (Part #1). All anges should
be faced up and inward (assembling the dust box
upside down)
.x
2. Aach the boom panel (part #13) to the
assembly created in step 1 using eight 10-32 x ¼”
buon head screws. Make sure the threaded
inserts aached to the base are pointed
downward, away from the anges on the front
and side panels.
x
3. Aach the back panel (part #4) to the rest of the
dust box assembly using eight 10-32 x ¼” buon
head screws. Once again, the ange should be
facing up and inward.
x
4. Slide the round end of the hinge brackets (part
#18) through the slots on the front panel, with
the oblong side of the protruding part facing
towards the door opening. Use two 10-32 x ¼”
Screws per hinge to aach them to the front
panel. leave the screws slightly loose unl the
door is mounted.
x
5. Use the two door pivot bolts (Part # 17) and two
10-32 lock nuts (Part #16) to aach the dust box
door. Tighten the hinge screws once the door is
aached. Adjust the lock nuts unl the door
swings freely with minimal play.
x
6. Use six 10-24 x ½” screws (Part # 8) to aach the
two halves of the dust collecon port together
(Parts #9 and #10).
x7. Aach the dust port to the dust box using
four 10-32 x 1/4” Screws, ensuring the larger
round opening is facing the boom of the
dust box (up).
x
Use four 10-32 x ¼” Screws to aach the wire
plate (part # 7) to the back of the dust box.
x
x
Select which hose plates (Part # 6) you will
use and connect them to the dust box using
six 10-32 x ¼” Screws. If using a JessEm Pow-
R-Tek Router, use the plates with a hose
adapter. Otherwise, use the solid plates with
no opening.
x
Select which Excel handle cover (Part #12)
you plan to use and aach it to the side of
the dust box using two 10 - 32 x ¼” Screws.
Use the solid plate unless you plan to use a
Mast-R-Li Excel.
x
8. Aach the mounng brackets (Part #5) to
your table top. Six 10-24 x ½” Screws are
used with JessEm predrilled phenolic tops, or
you may wish to use your own buon head
screws for aaching the dust box to a custom
top. Leave these screws loose unl the dust
box is aached to the brackets.
x
Older JessEm table tops will not have
predrilled holes for the dust box. If this is the
case and you plan to use the screws
provided, predrill holes approximately 5/8”
deep using a #19 drill bit (0.166”). Be careful
not to drill completely through the table top.
x
9. Aach the dust box to the brackets using four
10 – 32 x ¼” Screws. Tighten the screws from
step 8. If using a Mast-R-Li Excel, the li will
be connected to the top. Disconnect the
handle sha at the connector near the gear
box and slide it out to get clearance for
insllaon. Once the dust box is installed
loosely, the remaining sha from the gearbox
should be protruding from the Excel cover
(part 12). reaach the connector to the gear
box. Align the dust box so that the sha does
not touch the excel plate and ghten the dust
box mounng screws.

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Page4
10. Install the dust box/table top assembly on a
stand following the direcons provided with
the stand, and connect your dust collector to
the larger dust collecon port. If you wish to
connect your fence to the dust collecon
system, run a hose from the smaller upper
opening to the fence. Otherwise, plug this
port to maximize dust collector eecveness.
x
11. Install a router li in the table (if you are not
using a Mast-R-Li Excel). Insert a router into
your li and, if using a JessEm Pow-R-Tek SR
Router, aach hoses between the router and
the dust box hose ports.
x
12. Use four 10-32 x ¼” screws to aach the side
cover (Part #2). This panel gives beer access
to put in and remove a router from your li in
the future.
Note: Last two steps do not have pictures below

JessEm.com FOR TECHNICAL SUPPORT CALL 1-800-436-6799
Page5

JessEm.com FOR TECHNICAL SUPPORT CALL 1-800-436-6799
Page6
MAINTENANCE
WARNING: To reduce the risk of injury,
always unplug your tool before performing
any maintenance. Never disassemble the
tool or try to do any rewiring on the tool's
electrical system.
WARNING: Saw dust buildup within this
product may create a potenal re hazard.
Always ensure there is no saw dust buildup
before using and never use without turning
on dust collecon system.
MAINTAINING TOOL
Keep your tools in good repair by adopng a regular
maintenance program. Before use, examine the
general condion of your tool. Inspect guards,
switches, tool cord set and extension cord for
damage. Check for loose screws, misalignment,
binding of moving parts, improper mounng, broken
parts and any other condion that may aect its safe
operaon. If abnormal noise or vibraon occurs, turn
the tool o immediately and have the problem
corrected before further use. Do not use a damaged
tool. Tag damaged tools “DO NOT USE” unl repaired
(see “Repairs”).
CLEANING
Clean dust and debris regularly. Keep the tool clean,
dry and free of oil or grease. Use only mild soap and
a damp cloth to clean your tool since certain
cleaning agents and solvents are harmful to plascs
and other insulated parts that may be used around
the dust box. Some of these include: gasoline,
turpenne, lacquer thinner, paint thinner,
chlorinated cleaning solvents, ammonia and
household detergents containing ammonia. Never
use ammable or combusble solvents around tools.
ACCESSORIES
WARNING: To reduce the risk of injury,
always unplug the tool before aaching or removing
accessories. Use only specically recommended
accessories. Others may be hazardous
For a complete lisng of accessories, including JessEm
router tables and lis, visit JessEm at www.jessem.com or
contact a distributor near you
WARNING: Drilling, sawing, sanding or
machining wood products can expose you to
wood dust, a substance known to the state of
California to cause cancer. Avoid inhaling wood dust
or use a dust mask or other safeguards for personal
protecon.
WARNING: This product can expose you to
chemicals including lead and/or chromium,
known to the State of California to cause cancer and
birth defects or other reproducve harm.
WARNING: Read and understand all
instrucons before using. Failure to follow all
instrucons listed below or to us the router in a safe
manor may result in electrical shock, re and/or
serious personal injury.