Nederman FlexPAK 40050150 User manual

User Manual
Compact dust collectors
FlexPAK
Standard Models
Originaluser manual
EN USER MANUAL
Translation of originaluser manual
CS NÁVOD K OBSLUZE
DA BRUGERVEJLEDNING
DE BEDIENUNGSANLEITUNG
ES MANUAL DE USUARIO
FI KÄYTTÖOHJE
FR MANUEL DE L'UTILISATEUR
HU FELHASZNÁLÓI KÉZIKÖNYV
IT MANUALE DELL'UTENTE
NL GEBRUIKERSHANDLEIDING
NO BRUKERMANUAL
PL INSTRUKCJA OBSŁUGI
PT MANUAL DO UTILIZADOR
RU РУКОВОДСТВО ПО ЭКСПЛУАТАЦИИ
SV ANVÄNDARMANUAL
ZH 使用手册
2021-04-19 144830 (05)
EN
CS
DA
DE
ES
FI
FR
HU
IT
NL
NO
PL
PT
RU
SV
ZH

FlexPAK
Trace back information:
Workspace Main version a40
Checked in 2021-04-19
Skribenta version 5.4.015

FlexPAK
Declaration of conformity ......................................................... 4
Figures .......................................................................................... 7
English ........................................................................................... 15
Český ............................................................................................. 33
Dansk ............................................................................................. 51
Deutch ........................................................................................... 69
Español .......................................................................................... 89
Suomi ............................................................................................ 109
Français ......................................................................................... 127
Magyar .......................................................................................... 147
Italiano .......................................................................................... 167
Nederlands ................................................................................... 186
Norsk ............................................................................................. 206
Polski ............................................................................................. 224
Português .....................................................................................244
Русский ...........................................................................................263
Svenska .........................................................................................282
中文 ................................................................................................300
3

FlexPAK
Declaration of conformity
EN English
Declaration of conformity
We, AB Ph. Nederman & Co., declare under our sole responsibility that
the Nederman product:
FlexPAK (Part No. **, and stated versions of **) to which this declara-
tion relates, is in conformity with all the relevant provisions of the fol-
lowing directives and standards:
Directives
2006/42/EC, 2014/30/EU, 2011/65/EU
Standards
EN ISO 12100:2010, EN 60204-1:2018, EN 61800-5-1:2007, EN
61800-3:2004, EN 61800-3:2004/A1:2012, EN 61000-3-12:2011, EN
61000-6-2:2005, EN 61000-6-4:2019, EN ISO 20607:2019
The name and signature at the end of this document is the person re-
sponsible for both the declaration of conformity and the technical file.
CS Český
Prohlášení o shodě
My, společnost AB Ph. Nederman & Co., prohlašujeme na svou zodpo-
vědnost, že výrobek Nederman:
FlexPAK (díl č. **, a uvedla, verze **), ke kterému se toto prohlášení
vztahuje, je v souladu se všemi příslušnými ustanoveními následujících
směrnic a norem:
Směrnice
2006/42/EC, 2014/30/EU, 2011/65/EU
Normy
EN ISO 12100:2010, EN 60204-1:2018, EN 61800-5-1:2007, EN
61800-3:2004, EN 61800-3:2004/A1:2012, EN 61000-3-12:2011, EN
61000-6-2:2005, EN 61000-6-4:2019, EN ISO 20607:2019
Na konci tohoto dokumentu je jméno a podpis osoby zodpovědné za
prohlášení o shodě a soubor technické dokumentace.
DA Dansk
Overensstemmelseserklæring
AB Ph. Nederman & Co., erklærer som eneansvarlige, at følgende pro-
dukt fra Nederman:
FlexPAK (Artikel nr. **, og erklærede versioner af **), som denne er-
klæring vedrører, er i overensstemmelse med alle de relevante be-
stemmelser i de følgende direktiver og standarder:
Direktiver
2006/42/EC, 2014/30/EU, 2011/65/EU
Standarder
EN ISO 12100:2010, EN 60204-1:2018, EN 61800-5-1:2007, EN
61800-3:2004, EN 61800-3:2004/A1:2012, EN 61000-3-12:2011, EN
61000-6-2:2005, EN 61000-6-4:2019, EN ISO 20607:2019
Navnet og underskriften sidst i dette dokument tilhører den person,
der er ansvarlig for såvel overensstemmelseserklæringen som den tek-
niske dokumentation.
DE Deutch
Konformitätserklärung
Wir, AB Ph. Nederman & Co., erklären in alleiniger Verantwortung, dass
das Nederman Produkt:
FlexPAK (Art.-Nr. **, und bauartgleiche Versionen **), auf welches sich
diese Erklärung bezieht, mit allen einschlägigen Bestimmungen der fol-
genden Richtlinien und Normen übereinstimmt:
Richtlinien
2006/42/EC, 2014/30/EU, 2011/65/EU
Standards
EN ISO 12100:2010, EN 60204-1:2018, EN 61800-5-1:2007, EN
61800-3:2004, EN 61800-3:2004/A1:2012, EN 61000-3-12:2011, EN
61000-6-2:2005, EN 61000-6-4:2019, EN ISO 20607:2019
Der Name und die Unterschrift am Ende dieses Dokuments sind die für
die Konformitätserklärung und die technischen Unterlagen verant-
wortlichen Personen.
ES Español
Declaración de Conformidad
Nosotros, AB Ph. Nederman & Co., declaramos bajo nuestra exclusiva
responsabilidad que el producto de Nederman,
FlexPAK (Ref. n.º ** y las versiones indicadas de **), al que hace refe-
rencia esta declaración, cumple con todas las provisiones relevantes de
las Directivas y normas que se indican a continuación:
Directivas
2006/42/EC, 2014/30/EU, 2011/65/EU
Normas
EN ISO 12100:2010, EN 60204-1:2018, EN 61800-5-1:2007, EN
61800-3:2004, EN 61800-3:2004/A1:2012, EN 61000-3-12:2011, EN
61000-6-2:2005, EN 61000-6-4:2019, EN ISO 20607:2019
El nombre y firma que figuran al final de este documento corresponden
a la persona responsable, tanto de la declaración como de la ficha técni-
ca.
FI Suomi
Vaatimustenmukaisuusvakuutus
Me, AB Ph. Nederman & Co., vakuutamme yksinomaan omalla vastuul-
lamme, että Nederman tuote:
FlexPAK (tuotenro ** ja **:n määritetyt versiot), jota tämä vakuutus
koskee, on seuraavien direktiivien ja standardien kaikkien sovelletta-
vien määräysten mukainen:
Direktiivit
2006/42/EC, 2014/30/EU, 2011/65/EU
Standardit
EN ISO 12100:2010, EN 60204-1:2018, EN 61800-5-1:2007, EN
61800-3:2004, EN 61800-3:2004/A1:2012, EN 61000-3-12:2011, EN
61000-6-2:2005, EN 61000-6-4:2019, EN ISO 20607:2019
Tämä asiakirjan lopussa oleva nimi ja allekirjoitus ovat henkilön, joka
vastaa sekä vaatimuksenmukaisuusvakuutuksesta että teknisestä tie-
dostosta.
4

FlexPAK
FR Français
Déclaration de conformité
Nous, AB Ph. Nederman & Co., déclarons sous notre seule responsabili-
té que le produit Nederman :
FlexPAK (réf. ** et versions indiquées de **) auquel fait référence la
présente déclaration est en conformité avec toutes les dispositions ap-
plicables des directives et normes suivantes :
Directives
2006/42/EC, 2014/30/EU, 2011/65/EU
Normes
EN ISO 12100:2010, EN 60204-1:2018, EN 61800-5-1:2007, EN
61800-3:2004, EN 61800-3:2004/A1:2012, EN 61000-3-12:2011, EN
61000-6-2:2005, EN 61000-6-4:2019, EN ISO 20607:2019
Le nom et la signature à la fin de ce document sont ceux de la personne
responsable de la déclaration de conformité et du fichier technique.
HU Magyar
Megfelelőségi nyilatkozat
Az AB Ph. Nederman & Co. vállalat teljes felelőssége tudatában
kijelenti, hogy a(z):
Nederman (cikkszám: **, és módosított verziói **) termék, amelyre
ez a nyilatkozat vonatkozik, megfelel az alábbi irányelveknek és
szabványoknak:
Irányelvek
2006/42/EC, 2014/30/EU, 2011/65/EU
Szabványok
EN ISO 12100:2010, EN 60204-1:2018, EN 61800-5-1:2007, EN
61800-3:2004, EN 61800-3:2004/A1:2012, EN 61000-3-12:2011, EN
61000-6-2:2005, EN 61000-6-4:2019, EN ISO 20607:2019
A dokumentum végén található név és aláírás a megfelelőségi
nyilatkozatért és a műszaki dokumentációért felelős személy neve és
aláírása.
IT Italiano
Dichiarazione di conformità
AB Ph. Nederman & Co., dichiara sotto la propria esclusiva responsabili-
tà che il prodotto Nederman:
FlexPAK (Art. N. **, e le versioni di detto **) al quale è relativa la pre-
sente dichiarazione, è conforme alle disposizioni delle seguenti diretti-
ve e normative:
Direttive
2006/42/EC, 2014/30/EU, 2011/65/EU
Normative
EN ISO 12100:2010, EN 60204-1:2018, EN 61800-5-1:2007, EN
61800-3:2004, EN 61800-3:2004/A1:2012, EN 61000-3-12:2011, EN
61000-6-2:2005, EN 61000-6-4:2019, EN ISO 20607:2019
Il nome e la firma in calce al presente documento appartengono al re-
sponsabile della dichiarazione di conformità e della documentazione
tecnica.
NL Nederlands
Conformiteitsverklaring
Wij ,AB Ph. Nederman & Co., verklaren onder onze verantwoordelijkheid
dat het Nederman product:
FlexPAK (artikelnr. **, en vermelde uitvoeringen van **) waarop deze
verklaring betrekking heeft, in overeenstemming is met alle relevante
bepalingen van de volgende richtlijnen en normen:
Richtlijnen
2006/42/EC, 2014/30/EU, 2011/65/EU
Normen
EN ISO 12100:2010, EN 60204-1:2018, EN 61800-5-1:2007, EN
61800-3:2004, EN 61800-3:2004/A1:2012, EN 61000-3-12:2011, EN
61000-6-2:2005, EN 61000-6-4:2019, EN ISO 20607:2019
Naam en handtekening onder dit document zijn van degene die verant-
woordelijk is voor zowel de Verklaring van Overeenstemming als het
technische document.
NO Norsk
Erklæring om overensstemmelse
Vi, AB Ph. Nederman & Co., erklærer under vårt eneste ansvar at Neder-
man-produktet:
FlexPAK (delenr. **, og angitte versjoner av **) som denne erklæringen
vedrører, er i samsvar med alle relevante bestemmelser i følgende di-
rektiver og standarder:
Direktiver
2006/42/EC, 2014/30/EU, 2011/65/EU
Standarder
EN ISO 12100:2010, EN 60204-1:2018, EN 61800-5-1:2007, EN
61800-3:2004, EN 61800-3:2004/A1:2012, EN 61000-3-12:2011, EN
61000-6-2:2005, EN 61000-6-4:2019, EN ISO 20607:2019
Navnet og signaturen på slutten av dette dokumentet er den som er
ansvarlig for både samsvarserklæringen og den tekniske filen.
PL Polski
Deklaracja zgodności
My, AB Ph. Nederman & Co. niniejszym oświadczamy na naszą własną
odpowiedzialność, że Nederman produkt:
FlexPAK [nr części ** oraz wskazane wersje **], który jest przedmio-
tem niniejszej deklaracji, spełnia wszystkie odpowiednie wymagania
wymienionych niżej dyrektyw i norm:
Dyrektywy
2006/42/EC, 2014/30/EU, 2011/65/EU
Normy
EN ISO 12100:2010, EN 60204-1:2018, EN 61800-5-1:2007, EN
61800-3:2004, EN 61800-3:2004/A1:2012, EN 61000-3-12:2011, EN
61000-6-2:2005, EN 61000-6-4:2019, EN ISO 20607:2019
Na końcu niniejszego dokumentu znajdują się imię i nazwisko oraz pod-
pis osoby odpowiedzialnej za deklarację zgodności oraz dokumentację
techniczną.
PT Português
Declaração de conformidade
Nós, da AB Ph. Nederman & Co., declaramos sob nossa responsabilidade
exclusiva que o Nederman produto:
FlexPAK (peça nº **, e versões referidas de **) à qual esta declaração
se refere, está em conformidade com todas as disposições relevantes
das seguintes diretrizes e normas:
Directivas
2006/42/EC, 2014/30/EU, 2011/65/EU
Normas
EN ISO 12100:2010, EN 60204-1:2018, EN 61800-5-1:2007, EN
61800-3:2004, EN 61800-3:2004/A1:2012, EN 61000-3-12:2011, EN
61000-6-2:2005, EN 61000-6-4:2019, EN ISO 20607:2019
O nome e a assinatura no fim deste documento é a pessoa responsável
pela declaração de conformidade e pelo arquivo técnico.
RU Русский
Декларация о соответствии
Компания AB Ph. Nederman & Co. со всей ответственностью заявляет, что
оборудование Nederman:
Nederman (№ по каталогу **, и заявил, версии **), к которому относится
данная декларация, соответствует всем требуемым положениям следующих
директив и стандартов.
Директивы
2006/42/EC, 2014/30/EU, 2011/65/EU
Стандарты
EN ISO 12100:2010, EN 60204-1:2018, EN 61800-5-1:2007, EN
61800-3:2004, EN 61800-3:2004/A1:2012, EN 61000-3-12:2011, EN
61000-6-2:2005, EN 61000-6-4:2019, EN ISO 20607:2019
Сотрудник, поставивший свою подпись под данным документом, отвечает
как за соблюдение декларации о соответствии, так и за достоверность
технических данных.
5

FlexPAK
SV Svenska
Överensstämmelsedeklaration
Vi, AB Ph. Nederman & Co., förklarar under vårt fulla ansvar att Neder-
man-produkten:
FlexPAK (artikelnummer **, och angivna versioner av **) som denna
deklaration avser, är i överensstämmelse med alla relevanta bestäm-
melser i följande direktiv och standarder:
Direktiv
2006/42/EC, 2014/30/EU, 2011/65/EU
Standarder
EN ISO 12100:2010, EN 60204-1:2018, EN 61800-5-1:2007, EN
61800-3:2004, EN 61800-3:2004/A1:2012, EN 61000-3-12:2011, EN
61000-6-2:2005, EN 61000-6-4:2019, EN ISO 20607:2019
Namnet och signaturen i slutet av detta dokument är den person som
ansvarar för både försäkran om överensstämmelse och den tekniska fi-
len.
ZH 中文
符合性声明
我们瑞典 AB Ph. Nederman & Co. 公司郑重声明：
与本声明相关的 Nederman 产品 FlexPAK（零件号：**，并指出版本**）
符合以下 指令和标准的所有相关条例：
指令
2006/42/EC, 2014/30/EU, 2011/65/EU
标准
EN ISO 12100:2010, EN 60204-1:2018, EN 61800-5-1:2007, EN
61800-3:2004, EN 61800-3:2004/A1:2012, EN 61000-3-12:2011, EN
61000-6-2:2005, EN 61000-6-4:2019, EN ISO 20607:2019
此文档末尾的名字和签名即为符合性声明和技术文件的负责人.
**
40050150, 40050160, 40050170, 40050180, 40050230, 40050260, 40050310, 40050320, 40050333, 40050337, 40050347, 40050351,
40050358
AB Ph. Nederman & Co.
P.O. Box 602
SE-251 06 Helsingborg
Sweden
Fredrik Hermann
Product Center Manager
Technical Product Management
2021-04-19
6

FlexPAK
Figures
AB Ph Nederman & Co
SWEDEN
Type
Art.no
V
Ser.no
Hz
kW
50
A
kW
V
A
60 Hz
Year of manufacture
hp
1
907mm (35.7")
966mm (38.0")
2116mm (83.5")
1670mm (66.0")
E
M
E
R
G
E
N
C
Y
S
T
O
2
7

FlexPAK
13
12
10
9
7
8
2
1
3
4
65
11
3
11
7
8
9
12
13
15
14
18
19
10
17
4
16
15
20
5
8

FlexPAK
6
1 2 3 6 7 8 9
16 15 14 13 11 1012
4 5
7
9

FlexPAK
E
M
E
R
G
E
N
C
Y
S
T
O
P
SIEMENS
LOGO! 12/24RC XXXXXXX-XXXXX-XXXX
ESC OK
Stop
Set Param
Set
>Prg Name
61
5
4
2
3
8
10

FlexPAK
2
1
4
5
6
8
7
9
3
9
1
1643±1mm (65”)
662±1mm (26.2’’)
1771.4±1mm (70”)
Ø13mm
10
11

FlexPAK
11 12
13 14
12

FlexPAK
A
A
A
A
C
Min > 2.1m (83")
15
1.0m (39.4")
16
A
B
C
17
13

FlexPAK
ESC OK
FlexPak
Hi Vacum Unit
OFF
TimeTo Service
2000 Hours
ESC OK
NEDERMAN
FLEXPAK
Standby
Wai ng For
Pilot Signal
Mo 15:33
ESC OK
FlexPak
Hi Vacuum Unit
IDLING
Time To StandBy
11:59m
ESC OK
Running
kPA -20
DIRTm 00:00 s
OTTmr 00:00 h
Exhaust
Air Temp 60°C
ESC OK
FlexPak
Hi Vacuum Unit
IDLING
Time To StandBy
05:33m
PS
PS
ESC OK
Running
kPA -20
DIRTm 09:00 s
OTTmr 00:00 h
Exhaust
Air Temp 60°C
ESC OK
FlexPak
Hi Vacuum Unit
IDLING
Time To StandBy
00:00m
PS
Running
P = -5 à -20/-35 kPa
IDLING
P = 0 kPa
PS
PS
Pilot signal OFF
Pilot signal On
DIRTm < 10:00 s DIRTm > 10:00 s
ESC OK
Running
kPA -20
DIRTm 00:00 s
OTTmr 00:00 h
Exhaust
Air Temp 60°C
T > 12:00m T < 12:00m
FlexPAK Off
Standby
Running
Idling
E
M
E
R
G
E
N
C
Y
S
T
O
P
E
M
E
R
G
E
N
C
Y
S
T
O
P
18
14

FlexPAK
English
User Manual
Table of contents
Figures ............................................................................................................................................................................. 7
1 Preface ............................................................................................................................................................................ 17
2 Safety .............................................................................................................................................................................. 17
2.1 Classification of important information ......................................................................................................... 17
3 Description ..................................................................................................................................................................... 17
3.1 Function ............................................................................................................................................................... 17
3.1.1 Filtration in two stages ....................................................................................................................... 17
3.1.2 Automatic filter cleaning ................................................................................................................... 17
3.2 Dimensions .......................................................................................................................................................... 17
3.3 Technical data ..................................................................................................................................................... 18
3.3.1 Technical data ...................................................................................................................................... 18
3.4 Fuses .................................................................................................................................................................... 19
3.5 Main components ............................................................................................................................................... 19
3.6 Connections ........................................................................................................................................................ 19
3.7 Start and control unit ........................................................................................................................................ 19
3.7.1 Start and control unit .......................................................................................................................... 19
3.8 Frequency converter ......................................................................................................................................... 20
4 Accessories ..................................................................................................................................................................... 20
5 Use ................................................................................................................................................................................... 20
5.1 Before initial start-up ........................................................................................................................................ 21
5.2 Initial start-up ..................................................................................................................................................... 21
5.2.1 Check the filter cleaning function .................................................................................................... 21
5.2.2 Check the automatic start and stop function ................................................................................. 21
5.3 Start the unit ....................................................................................................................................................... 21
5.4 Unit operation modes ........................................................................................................................................ 22
6 PLC messages ................................................................................................................................................................. 22
6.1 Status messages ................................................................................................................................................ 22
6.1.1 Nederman FlexPAK Off (Off mode) .................................................................................................. 23
6.1.2 Nederman FlexPAK Standby (Standby mode) ............................................................................... 23
6.1.3 Running (Running mode) ................................................................................................................... 23
6.1.4 FlexPAK Idling (Idling mode) .............................................................................................................. 24
6.1.5 Filter Cleaning ...................................................................................................................................... 24
6.2 Warning messages ............................................................................................................................................. 24
6.2.1 Dustbin Full ........................................................................................................................................... 24
6.2.2 Bag Replacement Switch Activated ................................................................................................. 25
6.3 Alarms .................................................................................................................................................................. 25
6.3.1 External Fire Alarm Explosion Detected .......................................................................................... 25
6.3.2 Emergency Stop Activated ................................................................................................................ 26
6.3.3 Low Pressure or Duct Isolation Released ........................................................................................ 26
6.3.4 Exhaust Air Temp High ....................................................................................................................... 26
7 PLC settings .................................................................................................................................................................... 27
7.1 Find a parameter and set its value .................................................................................................................. 27
EN
15

FlexPAK
EN 7.2 Parameter settings ............................................................................................................................................ 28
7.2.1 SSR_Time .............................................................................................................................................. 28
7.2.2 DIR_Time ............................................................................................................................................... 28
7.2.3 Weekly timer ........................................................................................................................................ 28
7.2.4 OTTmr .................................................................................................................................................... 29
8 Pneumatic filter cleaning valve .................................................................................................................................. 29
8.1 Filter cleaning button ........................................................................................................................................ 29
8.2 Filter cleaning in Standby mode ...................................................................................................................... 29
8.3 Filter cleaning in Running mode ...................................................................................................................... 29
8.4 Filter cleaning valve function .......................................................................................................................... 30
9 Maintenance .................................................................................................................................................................. 30
9.1 Empty the collector bin ..................................................................................................................................... 30
9.1.1 To replace the plastic bag .................................................................................................................. 30
9.2 Filter package ..................................................................................................................................................... 30
10 Spare Parts ..................................................................................................................................................................... 31
10.1 Ordering spare parts .......................................................................................................................................... 31
11 Recycling ......................................................................................................................................................................... 31
11.1 Environmental information .............................................................................................................................. 31
12 Acronyms and abbreviations ....................................................................................................................................... 31
16

FlexPAK
1Preface
Thank you for using a Nederman product!
The Nederman Group is a world-leading supplier and
developer of products and solutions for the environ-
mental technology sector. Our innovative products
will filter, clean and recycle in the most demanding of
environments. Nederman's products and solutions will
help you improve your productivity, reduce costs and
also reduce the impact on the environment from in-
dustrial processes.
Read all product documentation and the product iden-
tification plate carefully before installation, use, and
service of this product. Replace documentation im-
mediately if lost or damaged. Nederman reserves the
right, without previous notice, to modify and improve
its products including documentation.
This product is designed to meet the requirements
of relevant EC directives. To maintain this status, all
installation, maintenance, and repair is to be done
by qualified personnel using only Nederman original
spare parts and accessories. Contact the nearest au-
thorized distributor or Nederman for advice on tech-
nical service and obtaining spare parts. If there are
any damaged or missing parts when the product is de-
livered, notify the carrier and the local Nederman rep-
resentative immediately.
This manual is supplemented by:
• Installation and Service Manual
• PLC Settings Manual
• Electrical wiring diagrams
• Manuals for auxiliary equipment, e.g. feed out
devices
2Safety
2.1Classification of important informa-
tion
This document contains important information that
is presented either as a warning, caution or note, ac-
cording to the following examples:
WARNING!Risk of personal injury
Warnings indicate a potential hazard to the
health and safety of personnel, and how that
hazard may be avoided.
CAUTION!Risk of equipment damage
Cautions indicate a potential hazard to the
product but not to personnel, and how that
hazard may be avoided.
Notes contain other information that is import-
ant for personnel.
3Description
3.1Function
FlexPAK is a complete vacuum unit for use in non-EX
applications with a direct driven side channel fan fit-
ted as one unit on a steel frame and a start and con-
trol unit with an integrated 24 V transformer. The unit
is controlled by a frequency converter, has automatic
start/stop, and automatic filter cleaning.
3.1.1Filtration in two stages
FlexPAK filters particles in two stages. In the first
stage, coarse particles are separated away in the inlet.
In the second stage, fine particles are separated away
by filter bags, see Figure9.
3.1.2Automatic filter cleaning
FlexPAK uses filter cleaning by a short blast of re-
versed airflow with atmospheric pressure. By the rap-
id opening of the Filter Cleaning Valve (FCV) located
on top of the filter, a powerful blast of reversed air-
flow is created, efficiently dislodging dust from the fil-
ter bags, see Figure8.
3.2Dimensions
For the dimensions of FlexPAK, see Figure2.
EN
17

FlexPAK
EN 3.3Technical data
Filter data is for standard filters. Other filters may be equipped.
3.3.1Technical data
Table3.1Technical data
FlexPAK
Power 18,5 kW (25 hp) 18,5 kW (25 hp) 21,5 kW (29 hp)
Mains voltage/frequency 230 V±10%/50–60 Hz 400 V±10%/50–60 Hz 460 V±10%/50–60 Hz
Maximum flow 1300 m3/h (765 cfm) 1300 m3/h (765 cfm) 1300 m3/h (765 cfm)
Flow at -15 kPa 1000 m3/h (588 cfm) 1000 m3/h (588 cfm) 1000 m3/h (588 cfm)
Flow at -20 kPa 800 m3/h (470 cfm) 800 m3/h (470 cfm) 800 m3/h (470 cfm)
Maximum vacuum -35 kPa (-5,1 psi) -35 kPa (-5,1 psi) -35 kPa (-5,1 psi)
Filter area 6 m2 (64,5 sqft) 6 m2 (64,5 sqft) 6 m2 (64,5 sqft)
Weight 439 kg (968 lb) 439 kg (968 lb) 439 kg (968 lb)
Inlet/outlet diameter
(flanged) 150/160 mm (7,87/6,29") 150/160 mm (7,87/6,29") 150/160 mm (7,87/6,29")
Sound level 70 dB(A) 70 dB(A) 70 dB(A)
Ambient temperature
range 0 – +40 °C (32–104 °F) 0 – +40 °C (32–104 °F) 0 – +40 °C (32–104 °F)
Process air temperature 0 – +60 °C (32–140 °F) 0 – +60 °C (32–140 °F) 0 – +60 °C (32–140 °F)
Relative humidity Max. 85% Max. 85% Max. 85%
Compressed air 6–10 bar (87–145 psi) 6–10 bar (87–145 psi) 6–10 bar (87–145 psi)
Material recycling 93,6% per weight 93,6% per weight 93,6% per weight
Maximum installation
altitude 1000 m above sea level 1000 m above sea level 1000 m above sea level
Corrosion class according
to ISO 12944-2 C2 according to ISO 12944-2 C2 according to ISO 12944-2 C2 according to ISO 12944-2
Supply voltage to ex-
ternal equipment 24 VDC ±15% 24 VDC ±15% 24 VDC ±15%
Protection class IP42 IP42 IP42
18

FlexPAK
3.4Fuses
Table3.2Fuses
Fuse Size Type
Main fuse F1, 230 V 65 A Slow mains fuses
Main fuse F1, 400 V 35 A Slow mains fuses
Main fuse F1, 460 V 40 A Slow mains fuses
Transformer, primary fuse F2 and F3 0,8 A*Slow fuses, 10,3×38
Transformer, secondary protection PTC resistor
F4 50 mA*Fast, 5×20
F5 1 A*Slow, 5×20
*General size, see also included electrical diagrams.
3.5Main components
WARNING!Explosion risk
Never use the unit without a plastic bag.
CAUTION!Risk of equipment damage
Use Nederman original bags only.
Figure3, Figure4 and Figure5 show the main com-
ponents of the unit:
1 Collector bin, see Figure3.
2 Dust extractor, see Figure3.
3 Textile filter bags, see Figure3.
4 Filter holder, see Figure3.
5 Filter Cleaning Valve (FCV), see Figure3.
6 Connection duct from the dust extractor to the in-
let silencer, see Figure3
7 Start and control unit, see Figure3 and Figure4.
8 Control panel, see Figure3 and Figure4.
9 Emergency switch, see Figure3and Figure4.
10 Frequency converter, see Figure3 and Figure4.
11 Frequency converter cooling air filter, see Figure3
and Figure4.
12 Cooling valve, see Figure3 and Figure4.
13 High-pressure side channel fan, with pump char-
acteristic, see Figure3 and Figure4.
14 PT100 sensor, see Figure4.
15 Outlet silencer after fan, see Figure4 and Fig-
ure5.
16 Cooling air hose from the frequency converter
cabinet, see Figure5.
17 Inlet silencer before the fan, see Figure4.
18 Pressure sensor, see Figure4.
19 Acoustic enclosure, see Figure4.
20 Compressed air supply, see Figure5.
3.6Connections
The exhaust air duct is to be routed straight
and as short a distance as possible.
The unit is CE-marked. Connections to the unit,
initial start-up and maintenance are to be car-
ried out according to the product manuals.
Equipment such as cables and hoses are not supplied
and are to be obtained locally.
1 Inlet duct, Ø 150 mm.
2 Exhaust air duct, Ø 160 mm (for lengths <12 m).
3 PS cable from valves at workstations.
4 Incoming 3-phase power supply with a Protective
Earth (PE) cable.
5 Compressed air supply, Ø 6 mm nylon hose.
6 Compressed air valve, size G1/4” or G1/2”.
7 Water and dirt-trap. The compressed air supply is
to be clean and dry.
8 Maintenance switch according to standard.
9 Power cable to the unit.
3.7Start and control unit
3.7.1Start and control unit
The unit has a start and control unit, see Figure7. The
start and control unit has the following components:
1 Transformer TR1, 60 W.
2 Connection block for the transformer TR1.
3 Terminals for external emergency stop.
4 Vacuum setpoint switch.
5 Safety relay.
6 Transformer primary fuses F2 and F3.
EN
19

FlexPAK
EN 7 Programmable Logic Controller (PLC).
8 Data Unit 2 (DU2), I/O module.
9 AM 2 PT100, temperature sensor input expansion
module.
10 Filter cleaning/test start button.
11 Standby/Running button, which is the On/Off but-
ton.
12 Emergency switch.
13 Terminals: X1: 1-80.
14 Fuse for 24 V DC accessory supply. Fuse F5.
15 Fuse for Pilot Signal (PS) cable. Fuse F4.
Fuse for Pilot Signal (PS) cable. Fuse F4, 1 A fast.
16 Terminals Protective Earth (PE).
3.8Frequency converter
WARNING!Risk of electric shock
The frequency converter is not to be opened
until 5 minutes after the supply voltage has
been disconnected. The capacitors inside the
converter hold a very dangerous voltage until
they have discharged themselves.
CAUTION!Risk of equipment damage
• Do not adjust any parameters in the fre-
quency converter without written author-
isation from the person responsible for this
product. See the . Any unauthorised adjust-
ment may void the warranty.
• The unit is not to be started if the cooling
hose has been removed.
Figure4 shows the cooling air hose that im-
proves the cooling of the frequency converter.
For parameter settings in the frequency con-
verter, see the ‘FlexPAK Frequency Converter
Parameter Table’ that is a separate document
included with the unit.
The frequency converter controls the unit’s motor so
that it operates efficiently, as well as maintaining the
unit’s vacuum level to help prevent dangerous negat-
ive pressure from developing. The manual for the fre-
quency converter is enclosed.
4Accessories
The FlexPAK start and control unit is prepared for the
connection of Nederman accessories and customer
connections.
The installation of accessories, extra equipment, and
functions is described in the manual for each product
and according to the electrical diagrams that came
with the unit. Consult your local Nederman represent-
ative for available accessories.
The most common accessory is a PS cable, which al-
lows remote start/stop signalling from the valves on
the duct system. See also Chapter6PLC messages
and Chapter7PLC settings for more information
about messages and settings for accessories, and cus-
tomer connections.
5Use
Materials extracted by the unit is to be con-
sidered waste and is to be discarded.
WARNING!Explosion risk
• Do not collect material that may cause igni-
tion or blocking. It is strictly prohibited to col-
lect material that may undergo dangerous
chemical or thermal reactions and/or self-ig-
nite.
WARNING!Risk of electric shock
• Personnel operating FlexPAK is to pay special
attention to avoiding discharge of static elec-
tricity. The requirements for the safe use and
handling of combustible dust are described in
the explosion protection document. All per-
sonnel are to be informed.
WARNING!Risk of personal injury
• Use suitable protective equipment: goggles,
ear protection and a protective mask.
• A high vacuum system creates a powerful
suction that may cause serious eye injury
or hearing impairment. Persons who will be
using FlexPAK, or may come in contact with
FlexPAK, are to be informed about this risk.
• Never look into the exhaust air duct. Debris
and particles coming out of the outlet may
cause eye injury.
• Use proper protective equipment when risk-
ing exposure to dust.
• Never operates the unit without a plastic
sack in the dust bin if the dust is hazardous.
• The outlet silencer and fan may reach high
temperatures during normal operation.
• The standard unit is not suitable for the ex-
traction of hazardous materials. Instead, the
DX model should be used.
CAUTION!Risk of equipment damage
Read and follow all instructions in the Installa-
tion and Service Manual before use.
Some materials may undergo chemical reac-
tions in combination with humidity/water.
Such humidity may, for example, form if the
humidity in the extracted air is condensed in
the filter.
20