JMV CDC160 Installation and operation manual

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CDC160
DVD Case Wrapper
OPERATING & MAINTENANCE
MANUAL
COMPLETE SOLUTIONS FOR ON-DEMAND CD & DVD PRODUCTION

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Thank you for purchasing a JMV Robotique
CDC160 DVD Case Wrapper
OPERATING & MAINTENANCE MANUAL
Document Reference No. TP 000 103 (Rev 1.04)
Production Standard
T.ZZ 004 018 (220v)
T.ZZ 004 019 (110v)
JMV Robotique
ZI du Clos Aux Pois
6/8 Rue de la Closerie
LISSES
91048 EVRY Cedex
France
Tel: [phone]
Fax: [phone]
Email: [e-mail]
www.jmvrobotique.com

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WARNING
To avoid electrical shock hazards, unit covers should only be removed by
authorized personnel.
©
COPYRIGHT
This document is the property of JMV Robotique and it may not be
reproduced, copied or exhibited to a third party without the written
permission of JMV Robotique.
ENVIRONMENTAL PROTECTION
Waste electrical products should not be thrown away with household waste.
Please recycle where facilities exist.
Check with your local authority or retailer for recycling advice.
JMV Robotique reserves the right to amend or modify the specifications and design criteria
applying to these products.

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WARRANTY TERMS
The CDC160 is covered by the JMV Robotique standard warranty.
WARRANTY EXCLUSIONS
We will not provide warranty repairs if, in our opinion, the problem resulted from externally caused damage,
use outside the product’s specification, faults caused by inexperienced or non-approved repairers.
The warranty does not cover the replacement of used consumables (or of parts which need periodic
replacement during the life of the product as a result of the use made of them) unless the consumable itself
is defective.
Note:
Heater blocks are not covered by the warranty.
IF YOUR PRODUCT FAILS WITHIN THE WARRANTY PERIOD
•Prepare a description of the problem you have had
•Make sure you have your proof of purchase document (invoice or receipt.)
•Contact your supplier
OPTIONAL EXTENDED WARRANTY PROGRAMMES
Optional extended warranty programs are available. JMV Robotique extended warranty programs can only
be purchased at the same time or shortly after the product to be covered has been purchased. Contact JMV
Robotique for details.

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TABLE OF CONTENTS
Section 1 SPECIFICATION 6
Section 2 INTRODUCTION & INSTALLATION 6-7
Section 3 OPERATION 8-12
3.1
Powering Up 8
3.2Adjustments8-9
3.2.1 Adjusting the side heater controller 8
3.2.2 Adjusting the front heater controller 8
3.2.3 Adjusting the side seal position 9-10
3.3Operating the CDC160 9-13
Section 4 ERRORS 14
Section 5 SPARE PARTS LIST 15
Appendix A Internal Components 16
Standard Terms & Conditions 17-20

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SECTION 1: SPECIFICATION
Power supply: 115V 50/60Hz (VS4011) or
230V 50/60Hz (VS4010)
(see the manufacturer label near the power plug)
Fuse: 1.6 Amp Anti Surge
Capacity: 200 per hour for the manual operation, 400 per hour
for the automatic operation
Duty Cycle: Continuous
Dimensions: Height: 12.2” (310 mm)
Width: 21.9” (556 mm)
Depth: 22.4” (570 mm)
Gross Weight: 59.52lbs (27Kg)
Hopper capacity: 15 DVD cases
Polypropylene required: Bi-Oriented Polypropylene (OPP)
Polypropylene size: 6” (210mm) x10.5” (303mm), tolerance –0+0,5mm
Polypropylene thickness recommended: 00013” 32 Micron
Polypropylene wrapping sheets are available from JMV Robotique.
SECTION 2: INTRODUCTION & INSTALLATION
2.1 Introduction
The CDC160 has been specially designed to provide a professional wrapping facility for DVD and
“Amaray” type cases. The semi-automatic operation is simple and effective using pre-cut sheets of
the polypropylene wrapping material. The first seal is affected manually and the finishing folds and
seal are completed automatically. The CDC160 is a tabletop mounted unit, which can easily be
transported if required.
In order to achieve the very best result, ensure you are using pre-cut polypropylene sheets to the
exact size specified above. These can be ordered from JMV Robotique.
2.2 Installation
Your CDC160 has been fully tested at the factory and our Quality Control Department has
ensured, before dispatch, that it performs satisfactorily to the full specification.
Carefully remove your CDC160 from its shipping carton and verify that all parts are present. If
there are missing or damaged parts contact JMV Robotique or an authorized distributor
immediately.

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You should find the following:
•CDC160 Case Wrapper
•Power Cable
•Manual
Note:
If your CDC160 is damaged during shipment, please contact the freight carrier first, then,
contact your distributor or JMV Robotique. You should save your shipping materials so that
if the need arises, you can return your CDC160 for service. This packaging was designed
specifically for shipping your CDC160. Other packaging may not be suitable.
After unpacking, place your CDC160 on a flat and clear surface.
The CDC160 will accept power from either 220v 50Hz or 110v 60Hz depending on the
model you have ordered. The power connection is made to the CDC160 via the power
cable supplied. The power circuit should be rated in accordance with the national and local
electrical codes.
CAUTION:
The machine may be damaged if an incorrect voltage is used. A good electrical ground
must be connected to the CDC160.

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SECTION 3: OPERATION
3.1 Powering Up
After connecting to the power supply, power up the CDC160 using the switch situated on the side
of the machine.
The commands on the front panel of the machine are as following:
1 -"Start/Stop" push button and indicator
2 -"Rest Default" push button and indicator
3 -"Front Heater" potentiometer & indicator
4 -"Side Heater" potentiometer & indicator
Switch on the CDC160 and allow the heaters to stabilize for approximately 15 minutes.
When the machine is switched ON, both temperature indicators (3 & 4 above) must be ON.
If this is not the case not, using a screwdriver, turn the potentiometer clockwise until the light goes
ON.
3.2 Adjustments
The CDC160 has been pre-set with temperatures of heaters and cycle times suitable for a typical
DVD case. Under normal circumstances the temperature settings should not require adjustment,
however should difficulty in obtaining a reliable weld be experienced, the settings may be adjusted
via controls on the front panel.
Note:
Care should be exercised not to set an excessively high temperature, which may result in
damaged cases.
3.2.1 Adjusting the Side Heater Control
The side heater control varies the temperature of the side heaters and should be used in
conjunction with the timer control. Clockwise rotation increases the temperature.
3.2.2 Adjusting the Front Heater Control
The front heater control varies the temperature of the front heater used in the first stage of
the wrapping and will determine how long the heater is held manually in contact with the
case. Clockwise rotation increases the temperature.
3.2.3 Adjusting the Side Seal
Figure 1

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The VS4000 DVD over-wrapper has been set to suit the enclosed sample wrapped case.
DVD cases can vary in size by 0.5mm in length which can affect the side fold and seal. If
you are experiencing problems, adjustments can be made to correct this as follows:
1. Remove the power cable.
2. Remove the side seal covers by removing the 3 screws on each side.
3. With the screws removed, lift the cover of each side of the heating element.
4. Loosen the 2 screws holding the guide in place.
3 screws
Remove covers
Remove covers

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5. With the screws loose, the guides can now be moved in or out up to 0.5mm. If the
guides are at their outmost position, move both guides fully to the centre. If the guides
are at their innermost point, move both guides back as far as they will go.
6. Tighten the screws on both guides
7. Replace both side covers, fit and tighten the 3 screws on each side.
8. Replace power cable.
Note:
The efficiency of operation of the CDC160 will obviously be controlled to some degree by
the ability and experience of the operator. However it is recommended that the CDC160
be operated on a suitably high surface allowing the operator to judge with some accuracy
the positioning of the pre-cut sheets of polypropylene in the unit.
3.3 Operating the CDC160
Wrapping the DVD Case on the CDC160 is a two-stage operation. The first stage involves sealing
two ends of a pre-cut sheet of polypropylene, wrapped around the DVD case, together. The final
stage folds and seals the edges of the sheet around the case automatically.
Lift up the hinged lid of the folding tray in front of the control panel and place the polypropylene
sheet centrally in the tray (figure 2) Ensure that one end of the sheet is pushed against the two
tabs at the front edge of the tray. (figure 3)
Figure 2 Figure 3
Place a DVD case in the tray on top of the polypropylene sheet. The case should be positioned so
that the spine of the case is nearest to you and that the case is placed against the front guide
(figure 4). The bottom of the polypropylene sheet will fold up against the spine of the case.

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Figure 4
Fold the remaining half of the polypropylene sheet down over the case and lightly tension the sheet
in the forward direction with finger pressure and hold in the sheet in position with thumb pressure
then trap the sheet in position with the hinged lid of the tray (figure 5). A cut-out in the lid is
provided to allow thumb pressure to be maintained until the lid is closed (figure 6).
Figure 5 Figure 6
While holding the tray lid down apply heat to the two ends of the polypropylene sheet by pushing
the heater onto the front edge of the case and holding it there for two seconds. The heater position
is controlled by pushing the black knob, directly in front of the tray, towards the tray up to a
mechanical stop. (figure 7)

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Figure 7
Hinge up the tray lid and remove the sleeved DVD case (figure 8). Taking care not to allow the
case to slide out of the sleeve, rotate the case 180 degrees left to right and place it in the hopper.
(figure 9)
Figure 8 Figure 9
Repeat the above procedure for at least two more cases, which is required to allow the hopper and
the second stage of the wrapping to function correctly.
Press the start/stop button on the control panel (figure 10) and the cases in the hopper will be
pushed forward one at a time between the side folders and heaters and ejected at the front of the
unit in a fully wrapped condition (figure 11).

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Figure 10 Figure 11
NOTE:
If at any time the unit fails to respond to the start/stop button the reset/default button must
be pushed to reset the hopper and side heater mechanisms.

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SECTION 4: ERRORS
The "Reset Default" light is flashing; the "Start/Stop" push button cannot be used.
Check that the pusher on the automatic side of the machine (at the back/bottom of the hopper) has
jammed. If the surface in front of the pusher is clear, press the "Reset Default" push button. The
light goes OFF. Press the 'Start/Stop" push button once again, the machine starts again.
If the "Heater" control light stays off whatever the position of the heater potentiometer,
there is something wrong on the heating circuitry.
Open the front panel cover by removing the two screws at the rear of the cover (figure 12).
Test the three 10 Amps fuses on the electronic board (figure. 13) with a continuity meter. If one of
the 10 Amps fuses is blown, replace the fuse.
If the "Heater" light is ON and the heater does not work, the heater block will need to be replaced
(see spare part list in Section 5 of this manual).
Remove 2 screws
and lift cover
Fig. 12
Fig. 13
Fuses

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SECTION 5: SPARE PARTS
See corresponding diagram in Appendix A.
Part No. Description Quantity
1DC Motor 24 RPM 1
2Bearing 604ZZ 4
9Electro Magnet 2
11.1 Front Heater 1
11.2 Right Side Heater 1
11.3 Left Side Heater 1
11.4 Front Resistor Alone L=294mm 1
11.5 Side Resistor Alone L=232mm 2
12 Safety Block with socket 1
18 Welding Finger Ball 1
50 Electronic Board 1
51 Transformer 2 x 9V 300 VA 1
53 Main power plug 1
54 Fuse 3, 15A T 1
55 Power Cord 1
56 Microswitch 3
58 Fan 1
59 24v Universal Supply 1
60 12v Universal supply 1
101 Cam block for DC motor 1
152 Foot 4
102.160 Pusher 1
208.160 Front cover with shaft and conformer 1
222.160 Folder Finger 2
210.160 Fold ramp right 1
224.160 Fold ramp left 1
219.160 Upper right cover 1
225.160 Upper Left cover 1
216.160 Front Heater cover protection 1

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APPENDIX A

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STANDARD TERMS AND CONDITIONS OF SALE
In these conditions JMV Robotique has its registered office at ZI du Clos Aux Pois, 6/8 Rue de la Closerie,
LISSES, 91048 EVRY Cedex, France. And the “Purchaser” is an individual or company with whom JMV
Robotique contracts.
All orders are accepted by JMV Robotique subject to Conditions of Sale set out below
1. GENERAL
These conditions shall prevail over any terms or conditions, which the Purchaser may seek or have
sought to impose. Any conditions in the Purchaser’s Order will be binding only so far as they are
compatible with these Terms and Conditions and are expressly accepted by a Director of JMV
Robotique in writing.
2. ERRORS
Clerical errors may be corrected by JMV Robotique at any time.
3. PRICES
The prices quoted are Ex Works and exclude Value Added Tax/sales tax. Any published list price
shall be subject to revision without notice according to JMV Robotique prices ruling at the time of
delivery.
4. SETTLEMENT TERMS
Punctual payment is the essence of the Contract and the Purchaser will pay interest at the rate of
2% per month or part thereof of any overdue payments. Provided that the Purchaser has produced
references which are in JMV Robotique’ opinion are satisfactory Settlement Terms will be net 30
days from delivery. In all other cases payment shall be in advance upon submission by JMV
Robotique of a pro forma invoice.
5. DELIVERY
All times quoted for delivery are from receipt from the purchaser of a written order to proceed.
Unless otherwise agreed in writing any quoted delivery date shall only be an estimate thereof and
shall not be essence of the Contract. Whilst all reasonable endeavours will be made to comply with
estimated delivery dates JMV Robotique does not accept any liability in respect of failure or delay in
delivery. Where a Purchaser’s Order calls for a number of items JMV Robotique reserves the right
to deliver all or any as soon as they are available at JMV Robotique’ premises and the Purchaser
shall honour all statements presented in respect of such deliveries in accordance with the Settlement
Terms. Notification to the Purchaser by JMV Robotique that the goods are available for delivery to
an independent carrier or to the Purchaser or his agent shall constitute delivery to the Purchaser. In
all cases the carrier acts as Agent of the Purchaser.
6. EXPORT CONTROL
If the goods or components thereof are licensed by the US Government for ultimate destination
within the United Kingdom and any other EEC Country then the goods may not be re-exported
without the approval of JMV Robotique in writing.
7. INSPECTION AND ACCEPTANCE
THE PURCHASER MUST INSPECT THE PRODUCTS as soon as is reasonably practicable after
delivery and shall within 3 working days of delivery give notice to JMV Robotique in detail of any
defect in the Products or of any other complaint which the Purchaser may have in relation to the
Products. Upon acceptance of the goods the Purchaser shall be deemed to acknowledge that the
goods so accepted conform in all respects with the specification of the goods ordered. If the
Purchaser desires to inspect the goods prior to delivery such inspection must be made at JMV
Robotique’ premises and notification of this requirement must be given in writing at the time of
placing the order. If upon inspection the goods are approved by or on behalf of the Purchaser such
approval shall constitute acceptance of the goods If no such inspection is made the Purchaser shall
be deemed to have accepted the goods when they are delivered to him or his agent or carrier unless
the Purchaser gives written notice to the contrary to JMV Robotique within three working days of

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delivery. If the Purchaser fails to give such notice, the Products shall be conclusively presumed to
be in all respects in accordance with the contract and free from any defect which would be apparent
on reasonable examination and the Purchaser shall be deemed to have accepted the Products
accordingly. The Purchaser acknowledges that JMV Robotique does not write software comprised in
Products sold by it and, accordingly, the Purchaser acknowledges that it is its sole responsibility to
check (by the application of appropriate diagnostic software) for the presence of computer viruses in
software comprised in Products before such Products are used or disposed of. In the event that the
Purchaser establishes to JMV Robotique’ reasonable satisfaction that the Products are not in
accordance with the contract or are so defective, the Purchaser’s sole remedy in respect of such
non-accordance or defects shall be limited as JMV Robotique may elect to the replacement of the
Products or refund of the purchase price or, where sums are owed by the Purchaser to JMV
Robotique, the issue of a credit note against the return of the Products.
THE PURCHASER MUST REFUSE PARCELS DELIVERED TO HIM IN A DAMAGED CONDITION.
In no circumstances shall JMV Robotique be liable to compensate the Purchaser in damages or
otherwise for non-delivery or late delivery of the Products or for any loss consequential or otherwise
arising from non-delivery or late delivery.
8. CANCELLATION OF ORDER
If at any time the Purchaser cancels an order for goods or services which JMV Robotique specifies
to be “non-standard”, i.e. not detailed on the current price list, JMV Robotique shall be entitled to
claim as damages an amount equal to 75% of the value of the order. For standard goods or
services damages would equate to 50% of the value of the order. These amounts the Purchaser
agrees represents a genuine pre-estimate of JMV Robotique’ loss. Upon the cancellation of any
order, JMV Robotique shall have the right to realize at its discretion after 60 days all monies,
securities or goods pledged with or held by it on behalf of the Purchaser and to apply the proceeds in
or towards the satisfaction of such claim for damages and the Purchaser shall have no claim
whatsoever against JMV Robotique in connection therewith.
9. PASSING OF PROPERTY AND RISK
The goods shall remain the sole and absolute property of JMV Robotique as legal and equitable
owner until such times as the Purchaser shall have paid to JMV Robotique the agreed price. From
delivery of the goods the Purchaser acknowledges that he is in possession of the goods solely as
bailee for JMV Robotique as shall as bailee insure and keep the same insured in the name of JMV
Robotique in their full reinstatement value in some reputable insurance office and indemnify JMV
Robotique for any uninsured loss thereof. For the purpose of recovering the goods JMV Robotique
may enter any premises where the goods are stored or where they are reasonably thought to be
stored and may repossess the same. Until such time as the purchaser becomes the owner of the
goods he will store them on his premises in a manner, which makes them readily identifiable as the
goods of JMV Robotique. The Purchaser is licensed by JMV Robotique to agree to sell JMV
Robotique’ goods subject to the express conditions that the entire proceeds thereof are held in trust
for JMV Robotique and are not mingled with other monies or paid into any overdrawn Bank Account
and shall be at all times identifiable as JMV Robotique monies. The Purchaser is licensed to use the
goods in the manufacture of other goods provided that if the goods being the property of JMV
Robotique are mixed with goods being the property of the Purchaser or are processed with or
incorporated therein the product shall be deemed to be the sole and exclusive property of JMV
Robotique.
If the goods being the property of JMV Robotique are mixed with goods being the property of any
person other than the Purchaser or incorporated therein the product thereof shall become or shall be
deemed to be owned in common with that other person in proportion to the value of the constituent
parts therein. The Purchaser is licensed by JMV Robotique to agree to sell on the said product
subject to the express condition hereinbefore mentioned in relation to the proceeds of sale thereof.
10. SPECIFICATION
All drawings, specifications and particulars of the goods submitted are approximate only. The
descriptions and illustrations contained in catalogues, price lists and other advertising of JMV
Robotique are intended merely to present a general idea of the goods described therein and shall
not form part of the Contract. Whilst every effort is made to ensure that the latest specification is

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available JMV Robotique reserves the right to incorporate new features and to supply products
which may not be strictly in accordance with the specification agreed upon, provided that any
changes in specification shall not materially prejudice the performance of the goods.
11. FORCE MAJEURE
JMV Robotique shall not be liable for failure to perform or delay in performance of any contract or for
the loss or damage to goods directly or indirectly caused by force majeure to include acts of God,
fire, theft, riot, war, embargo, strike, shortage of labour, delays in delivery of material by suppliers,
prohibition or export or import, confiscation or any other occurrence (whether or not of a similar
nature to those specified) beyond the control of JMV Robotique. No consequences of any such
event shall give rise to the recession of the Contract unless in the opinion of JMV Robotique the
contract becomes incapable of performance.
12. WARRANTY
a) JMV Robotique warrants that the goods will be of good quality and that JMV Robotique has title to
sell the same. JMV Robotique’ warranty of workmanship (if provided) shall be effective from the
date on which the goods were accepted in accordance with Clause 8 and limited to 12 months from
dispatch or such period as may be notified (“the warranty period”). During the warranty period JMV
Robotique will replace, free of charge, any part or parts of the goods which fail to function as a result
of faults caused during their manufacture providing always that such faulty goods are returned
carriage paid to JMV Robotique’ premises. The goods when repaired by JMV Robotique will then be
returned carriage paid to the Purchaser. JMV Robotique shall not be liable under this warranty:
i) where the defect results from the goods being subjected to abnormal usage or where the defect
is due to the act, neglect or default of anyone other than JMV Robotique
ii) for the replacement or repair of the goods or part or parts thereof where such replacement, or
repair becomes impossible as a result of force majeure or any other circumstances beyond JMV
Robotique’ control
iii) where the goods or any components or parts thereof are the subject of a separate guarantee
given by a third party.
iiv) where failure is caused by abuse or neglect.
b) The Purchaser acknowledges that if he has not notified to JMV Robotique any particular purpose for
which the goods are required all express or implied warranties or conditions statutory or otherwise as
to quality of or fitness for any particular purpose of the goods are hereby expressly excluded and
JMV Robotique shall not (except as set out above) be under any liability whatsoever in respect of
defects in goods delivered or for any injury, damage or loss resulting from such defects from any
cause whatsoever.
13. LEGAL CONSTRUCTION
except where otherwise stipulated in writing the relations, arrangements and agreements between
the parties shall be governed by the laws of England and all disputes which may arise under out of or
in connection with any contract between JMV Robotique and the Purchaser shall be submitted to
arbitration by the London Court of Arbitration in accordance with its Rules for the time being in force.
Service of any notices in the course of such arbitration to the address of the Purchaser given in the
Contract shall be valid and sufficient. All references in the Terms and Conditions to the masculine
gender shall be deemed to include the feminine and neuter genders. Failure or neglect by JMV
Robotique to enforce at any time any of the provisions hereof shall not be construed a waiver of JMV
Robotique’ rights nor in any way affect the validity of the whole or part of this contract nor prejudice
JMV Robotique’ rights to take subsequent action. The headings of the Terms and Conditions are
inserted for convenience or reference only and are not intended to be part of or to affect the meaning
or interpretation of any of the terms and conditions of this Contract. In the event that any of these
terms, conditions or provisions shall be determined invalid, unlawful or unenforceable it shall be
severed from the remaining terms, conditions and provisions that shall continue to be valid to the
fullest extent permitted by law.
14. STERLING PROTECTION
any quoted or listed sterling prices are subject to variation in the rate of exchange between sterling
and the currency paid by JMV Robotique for whole or major components between the date of the
contract and the time of the submission of JMV Robotique’ invoice to the Purchaser. JMV Robotique
reserves the right to vary the price so that it accords with the said rate of exchange prevailing at the
time of JMV Robotique’ invoice.

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15. DEFAULT
If the Purchaser shall default in the performance of any of its obligations under the Contract JMV
Robotique shall on giving the Purchaser notice in writing have the right without prejudice to any other
rights or remedies to take all or any of the following actions:
a) cancel all or any part of any discount which might otherwise have been due under the terms of
the contract;
b) suspend any outstanding delivery of goods or parts thereof until such default shall have been
made good;
c) recover possession of that part of the goods to which the default relates and the Purchaser shall
allow JMV Robotique free access to his premises to enable JMV Robotique to do so.
No waiver or delay in exercise by JMV Robotique of its right under this clause shall be deemed to imply
acceptance of the default or any subsequent default. If the Purchaser shall become bankrupt, go into
liquidation, have a Receiving Order made against him, or carry on his business under a Receiver JMV
Robotique shall have the liberty without prejudice to any further remedies under the Contract to terminate the
Contract forthwith by notice in writing to the Purchaser or Liquidator and recover possession of all equipme nt
for which full payment of the contract price has not been received in c. above.