Johnson Controls FX-PCX47 User manual

FX-PCX47 Expansion Input/Output Module
Installation Instructions
Application
The FX-PCX47 controller is part of the Facility Explorer® FX-PC Series Programmable Controller
family. FX-PCX controllers expand the number of points connected to an FX-PCA, FX-PCG, or FX-PCV
programmable controller or to a supervisory controller.
FX-PCX47 controllers operate on an RS-485 BACnet® MS/TP Bus as BACnet Application Specific
Controllers (B-ASCs) and integrate into Johnson Controls® and third-party BACnet systems.
Note: At CCT Release 10.1 and later, a new capability was introduced allowing FX-PCVs, FX-
PCGs, and FX-PCAs to communicate by using either the BACnet or the N2 field bus networking
protocol. The I/O can be connected through the SA bus to a host controller that is using
either the BACnet or the N2 protocol. Only the BACnet protocol is supported when the I/O is
connected directly to the trunk using the FC bus.
North American Emissions Compliance
Canada
This Class (A) digital apparatus meets all the requirements of the Canadian Interference-Causing
Equipment Regulations.
Cet appareil numérique de la Classe (A) respecte toutes les exigences du Règlement sur le
matériel brouilleur du Canada.
United States
This equipment has been tested and found to comply with the limits for a Class A digital device
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference when this equipment is operated in a commercial environment.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instruction manual, may cause harmful interference to
radio communications. Operation of this equipment in a residential area may cause harmful
interference, in which case the users will be required to correct the interference at their own
expense.
Installation
Observe these guidelines when installing a controller:
• Transport the controller in the original container to minimize vibration and shock damage.
• Verify that all parts shipped with the controller.
• Do not drop the controller or subject it to physical shock.
Parts included
• One controller with removable terminal blocks (Power and SA/FC bus are removable)
• One installation instructions sheet
Part No. 24-10144-122 Rev. F
2019-03-22 (barcode for factory use only)
FX-PCX4711-x
*2410144122F*

Materials and special tools needed
• Three fasteners appropriate for the mounting surface (M4 screws or #8 screws)
• One 20 cm (8 in.) or longer piece of 35 mm DIN rail and appropriate hardware for DIN rail mount
(only)
• Small straight-blade screwdriver for securing wires in the terminal blocks
Mounting
Observe these guidelines when mounting a controller:
• Ensure the mounting surface can support the controller, DIN rail, and any user-supplied
enclosure.
• Mount the controller horizontally on 35 mm DIN rail whenever possible.
• Mount the controller in the proper mounting position (Figure 1).
• Mount the controller on a hard, even surface whenever possible in wall-mount applications.
• Use shims or washers to mount the controller securely and evenly on the mounting surface.
• Mount the controller in an area free of corrosive vapors and observe the Ambient Conditions
requirements in Table 10.
• Provide for sufficient space around the controller for cable and wire connections for easy cover
removal and good ventilation through the controller (50 mm [2 in.] minimum on the top, bottom,
and front of the controller).
• Do not mount the controller on surfaces prone to vibration, such as duct work.
• Do not mount the controller in areas where electromagnetic emissions from other devices or
wiring can interfere with controller communication.
Observe these additional guidelines when mounting an FX-PCX47 controller in a panel or enclosure:
• Mount the controller so that the enclosure walls do not obstruct cover removal or ventilation
through the controller.
• Mount the controller so that the power transformer and other devices do not radiate excessive
heat to the controller.
• Do not install the controller in an airtight enclosure.
FX-PCX47 Expansion Input/Output Module Installation Instructions2

Figure 1: Controller mounting positions
DIN rail mount applications
Mounting the controller horizontal on 35 mm DIN rail is the preferred mounting method.
To mount an FX-PCX47 controller on 35 mm DIN rail:
1. Securely mount a 20 cm (8 in.) or longer section of 35 mm DIN rail horizontal and centered in
the desired space so that the controller mounts in the horizontal position shown in Figure 1.
2. Pull the two bottom mounting clips outward from the controller to the extended position
(Figure 2).
3. Hang the controller on the DIN rail by the hooks at the top of the (DIN rail) channel on the back
of the controller (Figure 2), and position the controller snugly against the DIN rail.
4. Push the bottom mounting clips inward (up) to secure the controller on the DIN rail.
To remove the controller from the DIN rail, pull the bottom mounting clips out to the extended
position and carefully lift the controller off the DIN rail.
Wall mount applications
To mount a controller directly on a wall or other flat vertical surface:
1. Pull the two bottom mounting clips outward and ensure they are locked in the extended
position as shown in Figure 2.
2. Mark the mounting hole locations on the wall using the dimensions in Figure 2 and one of the
mount positions shown in Figure 1. Or, hold the controller up to the wall or surface in a proper
mount position and mark the hole locations through the mounting clips.
3. Drill holes in the wall or surface at the marked locations, and insert appropriate wall anchors in
the holes (if necessary).
3FX-PCX47 Expansion Input/Output Module Installation Instructions

4. Hold the controller in place, and insert the screws through the mounting clips and into the
holes (or anchors). Carefully tighten all of the screws.
Important: Do not overtighten the mounting screws. Overtightening the screws may
damage the mounting clips.
Figure 2: Back of Controller showing extended mounting
clips, DIN rail channel, and mounting dimensions, mm (in.)
FX-PCX47 Expansion Input/Output Module Installation Instructions4

IOM47 physical features
Figure 3: FX-PCX47 physical features
Table 1: FX-PCX47 physical features callouts and descriptions
Callout Physical feature description
1Binary Output (BO) Source Power Selection Jumper Pin Blocks, 3 – BO Jumper Pin
Blocks. (See Table 3.)
2Device Address DIP Switch Block. (See Setting the device addresses.)
3Mounting Clip (One of Three)
4Configurable Output (CO) Terminal Blocks, 4 – Configurable Outputs. (See Table 3.)
5Analog Output (AO) Terminal Block, 2 – Analog Outputs. (See Table 3.)
624 VAC, Class 2 Supply Power Terminal Block. (See Table 5.)
7Cover Lift Tab (One of Two). (See Removing the Controller cover.)
8SA Bus or FC Bus Terminal Block. (See Table 5.)
9Binary Input (BI) Terminal Block, 2 – Binary Inputs. (See Table 3.)
10 UI Terminal Blocks, 6 – Universal Inputs. (See Table 3.)
11 End-of-Line (EOL) Switch. (See Setting the End-of-Line (EOL) switch)
Note: The EOL Switch is located under the controller cover. You must remove the
cover to change the EOL switch position.
12 LED Status Indicators. (See Table 8.)
13 Sensor Actuator (SA) Bus / Field Controller (FC) Bus Port (RJ-12 6-pin Modular Jack). (See
SA/FC bus port.)
14 BO Terminal Block, 3 – Binary Outputs. (See Table 3.)
5FX-PCX47 Expansion Input/Output Module Installation Instructions

Wiring
Warning
Risk of Electric Shock:
Disconnect or isolate all power supplies before making electrical connections. More than one
disconnection or isolation may be required to completely de-energize equipment. Contact with
components carrying hazardous voltage can cause electric shock and may result in severe personal
injury or death.
Warning
Risque de décharge électrique:
Débrancher ou isoler toute alimentation avant de réaliser un branchement électrique. Plusieurs
isolations et débranchements sont peut-être nécessaires pour -couper entièrement l'alimentation
de l'équipement. Tout contact avec des composants conducteurs de tensions dangereuses risque
d'entraîner une décharge électrique et de provoquer des blessures graves, voire mortelles.
CAUTION
Risk of Property Damage:
Do not apply power to the system before checking all wiring connections. Short circuited or improperly
connected wires may result in permanent damage to the equipment.
CAUTION
Risque de dégâts matériels:
Ne pas mettre le système sous tension avant d'avoir vérifié tous les raccords de câblage. Des fils
formant un court-circuit ou connectés de façon incorrecte risquent d'endommager irrémédiablement
l'équipement.
Important: Do not exceed the controller electrical ratings. Exceeding controller electrical
ratings can result in permanent damage to the controller and void any warranty.
Important: Use copper conductors only. Make all wiring in accordance with local, national,
and regional regulations.
Important: Electrostatic discharge can damage controller components. Use proper
electrostatic discharge precautions during installation, setup, and servicing to avoid damaging
the controller.
For detailed information on configuring and wiring an MS/TP Bus, FC bus, and SA bus, refer to
the FX-PC Series Controllers MS/TP Communications Bus Technical Bulletin (LIT-12011670) or MS/TP
Communications Bus for BCPro System Technical Bulletin (LIT-12011908).
FX-PCX47 Expansion Input/Output Module Installation Instructions6

Terminal blocks and bus ports
See Figure 3 for terminal block and bus port locations on the controller. Observe the following
guidelines when wiring a controller.
Input and Output terminal blocks
All of the input terminal blocks are mounted on the bottom of the controller and the output
terminal blocks are mounted on the top of the controller. See Table 3 for more information about I/
O terminal functions, requirements, and ratings.
SA/FC bus terminal block
An FX-PCX can be connected to a Sensor/Actuator (SA) bus or a Field Controller (FC) bus, but not to
both buses simultaneously. The SA/FC bus terminal block is a removable, 4-terminal plug that fits
into a board-mounted jack.
When connecting the FX-PCX to an FC bus, wire the bus terminal block plugs on the controller, and
the other controllers in a daisy-chain configuration using 3-wire twisted, shielded cable as shown in
Figure 4. See Table 5 for more information.
Figure 4: FC bus terminal block wiring
When connecting the FX-PCX to an SA bus, wire the bus terminal block plugs on the controller and
other SA bus devices in a daisy-chain configuration using 4-wire twisted, shielded cable as shown in
Figure 5. See I/O wiring ratings and requirements table for more information.
7FX-PCX47 Expansion Input/Output Module Installation Instructions

Figure 5: SA bus terminal block wiring
Note:
The SA PWR/SHLD terminal does not supply 15 VDC. The SA PWR/SHLD terminal is isolated and
can be used to connect (daisy chain) the 15 VDC power leads on the SA bus (Figure 5) or the
cable shields on the FC bus (Figure 4).
The SA bus supervisor supplies 15 VDC to devices on the SA bus requiring power.
SA/FC bus port
The SA/FC bus port on the front of the controller is an RJ-12, 6-position modular jack that provides a
connection for devices on the SA bus, a Bluetooth® Commissioning Converter, or an FX-ZFR/ZFR Pro
Wireless Router (depending on which bus the FX-PCX is operating on).
The SA/FC bus port is connected internally to the SA/FC bus terminal block. See Table 5 for more
information. The SA/FC bus port pin assignment is shown in Figure 6.
Figure 6: Pin number assignments for sensor, SA bus and FC bus ports on Controllers
Supply power terminal block
The 24 VAC supply power terminal block is a gray, removable, 3-terminal plug that fits into a board-
mounted jack on the top right of the controller.
FX-PCX47 Expansion Input/Output Module Installation Instructions8

Wire the 24 VAC supply power wires from the transformer to the HOT and COM terminals on the
terminal plug as shown in Figure 7. The middle terminal on the supply power terminal block is not
used. See Table 5 for more information about the supply terminal block.
Figure 7: 24 VAC supply power terminal block wiring
Note: The supply power wire colors may be different on transformers from other
manufacturers. Refer to the transformer manufacturer’s instructions and the project
installation drawings for wiring details.
Important: Connect 24 VAC supply power to the controller and all other network devices so
that transformer phasing is uniform across the network devices. Powering network devices
with uniform 24 VAC supply power phasing reduces noise, interference, and ground loop
problems. The controller does not require an earth ground connection.
Wireless network applications
The controller can also be installed in a wireless application using a wireless application using an
FX-ZFR1811 Wireless Field Bus Router.
To configure a controller for use with the FX-ZFR/ZFR Pro Series Wireless Field Bus system:
Note: FX-PCXs can communicate wirelessly on the FC bus only.
1. Connect the FX-ZFR1811 Wireless Field Bus Router to the FC bus port (RJ-12 modular jack) on
the front of the controller.
2. Ensure that the controller's device address DIP switches are set to the correct device address.
See Setting the device addresses.
3. Set DIP switch 128 to ON, which enables wireless operation on the controller.
For more information on installing a controller in a wireless configuration, refer to the FX-
ZFR1811 Wireless Field Bus Router Installation Instructions (Part No. 24-10325-29).
Termination details
A set of Johnson Controls termination diagrams provides details for wiring inputs and outputs to
the controllers. See the figures in this section for the applicable termination diagrams.
9FX-PCX47 Expansion Input/Output Module Installation Instructions

Table 2: Termination details
Type of field device Type of
Input/
Output
Termination diagrams
Temperature Sensor UI
Voltage Input -
External Source
UI
Voltage Input -
Internal Source
UI
Voltage Input (Self-
Powered)
UI
Current Input -
External Source
(Isolated)
UI
Current Input -
Internal Source (2-
wire)
UI
FX-PCX47 Expansion Input/Output Module Installation Instructions10

Table 2: Termination details
Type of field device Type of
Input/
Output
Termination diagrams
Current Input -
Internal Source (3
wire)
UI
Current Input -
External Source (in
Loop)
UI
Feedback from
EPP-1000
UI
Dry Contact (Binary
Input)
UI or BI
0–10 VDC Output to
Actuator (External
Source)
CO or AO
0–10 VDC Output to
Actuator (Internal
Source)
CO or AO
11FX-PCX47 Expansion Input/Output Module Installation Instructions

Table 2: Termination details
Type of field device Type of
Input/
Output
Termination diagrams
4–20 mA Output to
Actuator
CO or AO
4–20 mA Output to
Actuator
CO or AO
Voltage (Analog
Output)
AO
Analog Output
(Current)
AO
24 VAC Triac Output
(Switch Low, External
Source)
CO or AO
Incremental Control to
Actuator (Switch Low,
Externally Sourced)
CO or AO
FX-PCX47 Expansion Input/Output Module Installation Instructions12

Table 2: Termination details
Type of field device Type of
Input/
Output
Termination diagrams
24 VAC Triac Output
(Switch High,
Externally Sourced)
CO or AO
Incremental Control to
Actuator (Switch High,
Externally Sourced)
CO or AO
Incremental Control to
Actuator (Switch Low,
Externally Sourced)
BO
24 VAC Binary
Output (Switch Low,
Externally Sourced)
BO
24 VAC Binary
Output (Switch High,
Externally Sourced)
BO
13FX-PCX47 Expansion Input/Output Module Installation Instructions

Table 2: Termination details
Type of field device Type of
Input/
Output
Termination diagrams
Incremental Control to
Actuator (Switch High,
Externally Sourced)
BO
Network Stat with
Phone Jack (Fixed
Address = 199)
SA Bus
Network Stat with
Terminals Addressable
SA Bus
Network Stat with
Terminals (Fixed
Address = 199)
SA Bus
FX-PCX47 Expansion Input/Output Module Installation Instructions14

Terminal wiring guidelines, functions, ratings, and
requirements
Input and Output wiring guidelines
Table 3 provides information and guidelines about the functions, ratings, and requirements for the
controller input and output terminals; and references guidelines for determining proper wire sizes
and cable lengths.
Note: Inputs/outputs with cables less than 30 m (100 ft) typically do not require an offset in
the software setup. Cable runs over 30 m (100 ft) may require an offset in the input/output
software setup.
In addition to the wiring guidelines in Table 3, observe these guidelines when wiring controller
inputs and outputs:
• Run all low-voltage wiring and cables separate from high-voltage wiring.
• All input and output cables, regardless of wire size or number of wires, should consist of
stranded, insulated, and twisted copper wires.
• Shielded cable is not required for input or output cables.
• Shielded cable is recommended for input and output cables that are exposed to high
electromagnetic or radio frequency noise.
I/O wiring ratings and requirements table
Table 3: FX-PCX47 terminal blocks, functions, ratings, requirements, and cables
Terminal block
label
Terminal
label
Function, ratings, requirements Determine wire size
and maximum cable
length
+15 V 15 VDC Power Source for active (3-wire)
input devices connected to the Universal
INn terminals.
Provides 100 mA total current
Same as (Universal)
INn
Note: Use 3-wire
cable for devices
that source power
from the +15V
terminal.
Analog Input - Voltage Mode (0–10 VDC)
10 VDC maximum input voltage
Internal 75k ohm Pull-down
See Guideline A in
Table 4.
UNIVERSAL
(Inputs)
INn
Analog Input - Current Mode (4–20 mA)
Internal 100 ohm load impedance
Note: A current loop fail-safe jumper
can be positioned to maintain a
closed 4 to 20 mA current loop, even
when the power to the controller is
interrupted or off. See UI current loop
jumpers.
See Guideline B in
Table 4.
15FX-PCX47 Expansion Input/Output Module Installation Instructions

Table 3: FX-PCX47 terminal blocks, functions, ratings, requirements, and cables
Terminal block
label
Terminal
label
Function, ratings, requirements Determine wire size
and maximum cable
length
Analog Input - Resistive Mode (0–600k
ohm)
Internal 12 V. 15k ohm pull up
Qualified Sensors: 0-2k ohm
potentiometer, RTD (1k Nickel [ Johnson
Controls sensor], 1k Platinum, and A99B
Silicon Temperature Sensor) Negative
Temperature Coefficient (NTC) Sensor (10k
Type L, 10k JCI Type II, 2.252k Type II)
See Guideline A in
Table 4.
Binary Input - Dry Contact Maintained
Mode
1 second minimum pulse width
Internal 12 V. 15k ohm pull up
See Guideline A in
Table 4.
ICOMnUniversal Input Common for all Universal
Input terminals
Note: All Universal ICOMn terminals
share a common, which is isolated
from all other commons.
Same as (Universal)
INn
Binary Input - Dry Contact Maintained
Mode
0.01 second minimum pulse width
Internal 18 V. 3k ohm pull up
INn
Binary Input - Pulse Counter/
Accumulator Mode
0.01 second minimum pulse width
(50 Hz at 50% duty cycle)
Internal 18 V. 3k ohm pull up
BINARY
(Inputs)
ICOMnBinary Input Common for all Binary Input
(IN) terminals
Note: All Binary ICOMn terminals
share a common, which is isolated
from all other commons, except the
Configurable Output (CO) common
(OCOMn) when the CO is defined as an
Analog Output.
See Guideline A in
Table 4.
FX-PCX47 Expansion Input/Output Module Installation Instructions16

Table 3: FX-PCX47 terminal blocks, functions, ratings, requirements, and cables
Terminal block
label
Terminal
label
Function, ratings, requirements Determine wire size
and maximum cable
length
Analog Output - Voltage Mode (0–10
VDC)
10 VDC maximum output voltage
10 mA maximum output current
Required an external load of 1,000 ohm or
more.
Note: The Analog Output (AO)
operates in the Voltage Mode when
connected to devices with impedances
greater than 1,000 ohm. Devices
that drop below 1,000 ohm may not
operate as intended for Voltage Mode
applications.
OUTn
Analog Output - Current Mode (4–20 mA)
Requires and external load between 0 and
300 ohm.
Note: The Analog Output (AO)
operates in the Current Mode when
connected to devices with impedances
less than 300 ohm. Devices that
exceed below 300 ohm may not
operate as intended for Current Mode
applications.
ANALOG
(Outputs)
OCOMnAnalog Output Signal Common for all
Analog OUT terminals.
Note: All Analog Output Common
terminals (OCOMn) share a common,
which is isolated from all other
commons.
See Guideline C in
Table 4.
BINARY
(Output)
Power Selection
Jumper
positioned to
External (EXT)
power.
OUTnBinary Output - 24 VAC Triac (External
Power Source)
Connects OUTn to OCOMn when activated.
External Power Source Requirements:
30 VAC maximum output voltage
0.5 A maximum output current
1.3 A at 25% duty cycle
40 mA minimum load current
See Guideline C in
Table 4.
17FX-PCX47 Expansion Input/Output Module Installation Instructions

Table 3: FX-PCX47 terminal blocks, functions, ratings, requirements, and cables
Terminal block
label
Terminal
label
Function, ratings, requirements Determine wire size
and maximum cable
length
OCOMnBinary Output Common (for OUTn
terminal)
Note: Each Binary Output Common
terminal (OCOMn) is isolated from
all other commons, including other
Binary Output Common terminals.
OUTnBinary Output - 24 VAC Triac (Internal
Power Source)
Sources internal 24 VAC power (24~ HOT).
BINARY
(Output)
Power Selection
Jumper
positioned to
Internal (INT)
power.
OCOMnBinary Output - 24 VAC Triac (Internal
Power Source)
Connects OCOMn to 24~ when activated.
Internal Power Source:
30 VAC maximum output voltage
0.5 A maximum output current
1.3 A at 25% duty cycle
40 mA minimum load current
See Guideline C in
Table 4.
Analog Output - Voltage Mode (0–10
VDC)
10 VDC maximum output voltage
10 mA maximum output current
Required an external load of 1,000 ohm or
more.
See Guideline A in
Table 4.
CONFIGURABLE
(Outputs)
OUTn
Binary Output - 24 VAC Triac (External
Power Source only)
Connects OUTn to OCOMn when activated.
External Power Source Requirements:
30 VAC maximum output voltage
0.5 A maximum output current
1.3 A at 25% duty cycle
40 mA minimum load current
See Guideline C in
Table 4.
FX-PCX47 Expansion Input/Output Module Installation Instructions18

Table 3: FX-PCX47 terminal blocks, functions, ratings, requirements, and cables
Terminal block
label
Terminal
label
Function, ratings, requirements Determine wire size
and maximum cable
length
OCOMnAnalog Output Signal Common All
Configurable Outputs (COs) defined as
Analog Outputs (AOs) share a common,
which is isolated from all other commons
except the Binary Input common.
Binary Output Signal Common All
Configurable Outputs (COs) defined as
Binary Outputs are isolated from all other
commons, including other CO commons.
Same as (Configurable)
OUTn.
Note: See Table 4 to determine wire size and cable lengths for cables.
Cable and wire length guidelines
The table below defines cable length guidelines for the various wire sizes that may be used for
wiring low-voltage (<30 V) input and outputs.
Table 4: Cable length guidelines for recommended wire sizes for low-voltage (<30 V) Inputs
and Outputs
Guideline Wire size/Gauge and type Maximum cable
length and type
Assumptions
1.0 mm (18 AWG) stranded
copper
457 m (1,500 ft)
twisted wire
0.8 mm (20 AWG) stranded
copper
297 m (975 ft)
twisted wire
0.6 mm (22 AWG) stranded
copper
183 m (600 ft)
twisted wire
A
0.5 mm (24 AWG) stranded
copper
107 m (350 ft)
twisted wire
100 mV maximum voltage drop
Depending on cable and the
connected input or output device,
you may have to define an offset
in the setup software for the
input or output point.
1.0 mm (18 AWG) stranded
copper
229 m (750 ft)
twisted wire
0.8 mm (20 AWG) stranded
copper
137 m (450 ft)
twisted wire
0.6 mm (22 AWG) stranded
copper
91 m (300 ft)
twisted wire
B
0.5 mm (24 AWG) stranded
copper
61 m (200 ft)
twisted wire
100 mV maximum voltage drop
Depending on cable and the
connected input or output device,
you may have to define an offset
in the setup software for the
input or output point.
CSee Figure 8 to select wire
size/gauge. Use stranded
copper wire.
See Figure 8 to
determine cable
length. Use twisted
wire cable.
N/A
19FX-PCX47 Expansion Input/Output Module Installation Instructions

Maximum cable length versus load current
Use the figure below to estimate the maximum cable length relative to the wire size and the load
current (in mA) when wiring inputs and outputs.
Note: Figure 8 applies to low-voltage (<30 V) inputs and outputs only.
Figure 8: Maximum wire length for low-voltage
(<30V) Inputs and Outputs by current and wire size
SA/FC bus and supply power wiring guidelines
Table 5 provides information about the functions, ratings, and requirements for the communication
bus and supply power terminals; and guidelines for wire sizes, cable types, and cable lengths when
wiring the controller's communication buses and supply power.
In addition to the guidelines in Table 5, observe these guidelines when wiring an SA or FC bus and
the 24 VAC supply power:
• Run all low-voltage wiring and cables separate from high-voltage wiring.
• All SA and FC bus cables, regardless of wire size, should be twisted, insulated, stranded copper
wire.
• Shielded cable is strongly recommended for all SA and FC bus cables.
• Refer to the FX-PC Series Controllers MS/TP Communications Bus Technical Bulletin (LIT-12011670)
or MS/TP Communications Bus for BCPro System Technical Bulletin (LIT-12011908) for detailed
information regarding wire size and cable length requirements for the SA and FC buses.
FX-PCX47 Expansion Input/Output Module Installation Instructions20