Jolly Mec I-DEA IDRO User manual

SM094 EN REV05 2016_03
I-DEA IDRO
INSTALLATION, USE AND
MAINTENANCE MANUAL
To be kept by the purchaser
Pellet fired stove with boiler
QUADRA FRONTALE ANGOLO

Dear Customer,
thank you for having chosen to heat and save with a Jolly Mec product. Please carefully read and keep this sheet
before using the equipment.
This sheet provides necessary information and suggestions on how to correctly install, use, clean and maintain
the product. Knowing and observing these instructions will allow you to fully and safely enjoy the potential your
equipment can offer you.

SM094 EN REV05 2016_03 3
ENGLISH
TABLE OF CONTENTS
CHAP.01 PREMISES...................................................................................................................................4
01.1 WARNINGS .................................................................................................................................................. 4
01.2 SYMBOLOGY............................................................................................................................................... 5
01.3 APPLIED STANDARDS ............................................................................................................................... 5
01.4 USE AND STORING OF THE INSTALLATION AND MAINTENANCE MANUAL........................................ 6
01.5 MANUFACTURER LIABILITY AND WARRANTY CONDITIONS ................................................................ 6
CHAP.02 ACCIDENT PREVENTION / SAFETY REGULATIONS..............................................................7
02.1 GENERAL CONSIDERATIONS ................................................................................................................... 7
02.2 SAFETY REGULATIONS FOR ROUTINE MAINTENANCE AND USE ....................................................... 7
02.3 SAFETY REGULATIONS FOR EXTRAORDINARY MAINTENANCE AND INSTALLATION ...................... 8
02.4 EQUIPMENT FOR OPERATORS AND MAINTENANCE PERSONNEL ..................................................... 9
02.5 RESIDUAL RISKS ........................................................................................................................................ 9
CHAP.03 HANDLING AND TRANSPORT................................................................................................ 10
03.1 RECEIVING GOODS.................................................................................................................................. 10
03.2 LIFTING AND TRANSPORT ...................................................................................................................... 10
CHAP.04 ECOLOGICAL REGULATIONS................................................................................................ 11
04.1 WASTE MATERIALS AND THEIR DISPOSAL .......................................................................................... 11
04.2 DISPOSAL OF THE MACHINE .................................................................................................................. 11
CHAP.05 DESCRIPTION..........................................................................................................................12
05.1 PRODUCT PRESENTATION ..................................................................................................................... 12
05.2 PRODUCT IDENTIFICATION .................................................................................................................... 14
CHAP.06 TECHNICAL DATA ...................................................................................................................15
06.1 HOMOLOGATION ...................................................................................................................................... 15
06.2 RECOMMENDED FUELS .......................................................................................................................... 16
06.3 COMPONENTS .......................................................................................................................................... 17
06.4 OPTIONALS ............................................................................................................................................... 18
06.5 DIMENSIONS ............................................................................................................................................. 20
CHAP.07 POSITIONING AND CONNECTIONS FOR THE INSTALLER .................................................21
07.1 HYDRAULIC CONNECTION AND EXTERNAL AIR INTAKE SETTINGS ................................................ 21
07.2 FLUE OR FUME EXHAUST SYSTEM ...................................................................................................... 22
07.3 INSTALLATION ROOM VENTILATION ..................................................................................................... 23
07.4 ELECTRIC CONNECTIONS ...................................................................................................................... 24
07.5 CONTROL UNIT ELECTRICAL WIRING DIAGRAM ................................................................................. 25
07.6 HYDRAULIC KIT ........................................................................................................................................ 28
07.7 EXTERNAL PROBE SOCKET UNIT .......................................................................................................... 30
07.8 SYSTEM CONFIGURATIONS .................................................................................................................. 31
CHAP.08 USE AND MAINTENANCE FOR THE USER............................................................................34
08.1 APPLIANCE FUNCTIONS.......................................................................................................................... 34
08.2 CONTROL UNIT......................................................................................................................................... 34
08.3 APPLIANCE START AND USE.................................................................................................................. 35
08.4 SAFETY THERMOSTAT WITH MANUAL RESET .................................................................................... 36
08.5 TIPS FOR THE USER ............................................................................................................................... 37
08.6 ORDINARY MAINTENANCE (by the costumer)......................................................................................... 38
08.7 SCHEDULED PREVENTIVE MAINTENANCE........................................................................................... 44
CHAP.09 FAULT DIAGNOSIS AND TROUBLESHOOTING....................................................................46
09.1 PROBLEMS................................................................................................................................................ 46
09.2 ALARM MESSAGES ................................................................................................................................. 47

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CHAP.01 PREMISES
01.1 WARNINGS
• Familiarityandcompliancewiththeinstructionsgiveninthismanualwillensurequickinstallationandcorrectuseoftheappliance.
• Readthemanualattentivelybeforecommencinginstallation,andbecertaintofollowthedirectionsitcontains,otherwisethewar-
rantycouldbeinvalidatedandtheperformanceandsafetyoftheappliancejeopardized.
• Theinstallationmanualisanintegralpartoftheproductandmustbegiventotheuser.
• Itmustbekeptinasafeplaceandconsultedcarefully,asallofthewarningsprovideimportantinformationonsafetyduringinstal-
lation,useandmaintenance.
• Incorrectinstallationoftheappliancecouldcausedamageandinjurytopeopleoranimals,forwhichthemanufacturecannotnotbe
heldliable.
• InstallationshallbeperformedbyqualiedoperatorsinaccordancewiththeregulationsinforceintheCountryofinstallation.
• Themanufacturerdeclinesanycontractualornon-contractualliabilityfordamagescausedbyerrorsininstallationoruseofthe
applianceorfailuretofollowtheinstructionscontainedinthismanual.
• AllrightsonthereproductionofthistechnicalmanualareownedbyJollyMecCaminettiS.p.A.
• Thedescriptionsandillustrationsprovidedinthefollowingpublicationarenotbinding.
• JollyMecCaminettiS.p.Areservestherighttomakeanymodicationsthatmaybedeemedappropriate.
• ThismanualcannotbegiventothirdpartiesforperusalwithoutthewrittenpermissionofJollyMecCaminettiS.p.A
• Thetechnicaldirectionsforinstallationcontainedinthismanualshouldbeconsideredasbasicrequirements.Regulationsinsome
countriesmaybemorerestrictive;inthisinstance,complyfullywiththeregulationsprevailinginthecountryofinstallation(all laws
and local bylaws must be observed when installing and using the appliance, including those referring to national and
European standards).
• Neverusetheapplianceasanincinerator,orinwayotherthanthatforwhichitwasdesigned.Anyotheruseisdeemedimproper
andthereforedangerous.
• Donotusefuelsthatarenotrecommendedunderpenaltyofcancellationofthewarranty.
• Whentheapplianceisrunning,theglassandothervisiblepartsreachextremelyhottemperaturestothetouch;handlewithextreme
caretoavoidburns.
• Donotplacetheapplianceindirectcontactwithcombustiblematerials.
• Donotmakeanyunauthorisedmodicationtotheappliance.Anyunauthorisedmodicationwillautomaticallyinvalidatethewarranty
andreleasethemanufacturefromallliability.
• Useonlyoriginalsparepartsrecommendedbythemanufacturer.originalsparepartsareavailablethroughauthorisedretailers,
authorisedAssistanceCentres,ordirectlyfromJollyMecCaminettiS.p.A.
• Acceptanceofthemachinebytheusermustbe“total”,includingthesoundlevelofoperation,comparabletoanelectricalappliance.
Complaintsforcharacteristicsnotindicatedinthismanualshallnotbeaccepted.

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ENGLISH
01.2 SYMBOLOGY
In this manual, points of considerable importance are marked with the following symbology:
INSTRUCTION: Instructions regarding the correct use of the appliance.
WARNING: This point is particularly important.
DANGER: An important point regarding behaviour for preventing injury and damage to
materials is expressed.
01.3 APPLIED STANDARDS
All JOLLY MEC products are constructed according to the following directives:
• EU 305/2011 European construction products regulation.
• 2006/42/CE Machines.
• 2014/30/UE Electromagnetic compatibility (EMC).
• 2014/35/UE Low voltage (LVD) - electrical safety.
• 2011/65/EU (RoHs2) Restriction of the use of certain hazardous substances in electrical and electronic equipment
• 2014/53/UE Radio Equipment
• 97/23/CE Pressure Equipment (PED)
And in compliance with the standards:
• CEI EN 61000-3-2 Electromagnetic compatibility (EMC) - Limits - Limits for harmonic current emissions (equipment input
current ≤ 16 A per phase).
• CEI EN 61000-3-3 Electromagnetic compatibility (EMC) - Limits. Limitation of voltage changes, voltage uctuations and icker
in public low-voltage supply systems, for equipment with rated current ≤ 16 A per phase and not subject
to conditional connection.
• EN 55014-1 Electromagnetic compatibility. - Requirements for household appliances, electric tools and similar
apparatus - Emission
• EN 55014-2 Electromagnetic compatibility – Requirements for household appliances, electric tools and similar
apparatus - Immunity. Product family standard.
• EN 60335-1 Safety of household electrical appliances and similar products. - General safety regulations
• EN 60335-2-102 Safety of household electrical appliances and similar products. - Special regulations for appliances tted
with gas, diesel or solid fuel burners and electrical connections.
• EN 62233 Measurement methods for electromagnetic elds of electrical appliances for home use and similar goods
regarding human exposure.
• EN50581 Technical Documentation For The Assessment Of Electrical Products With Respect To The Restriction
Of Hazardous Substance.
• EN 7129 Domestic and similar gas systems powered by the distribution mains.

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• UNI 10412-2 Hot water heating system - Safety requirements - Specic requirements for systems with domestic type
heating devices powered by solid fuel with built-in stove, with total re power not over 35 kW.
• UNI 10683 Heat generators operating with wood or other solid bio fuels - Installation requirements
• UNI EN 303-5 Heating boilers. - Heating boilers for solid fuels, manually and automatically stoked, nominal
heat output of up to 500 kW - Terminology, requirements, testing and marking.
• UNI EN 1443 Fireplaces - General requisites
• UNI EN 1856-1 Chimneys - Requirements for metal chimneys - System chimney products.
• UNI EN 1856-2 Chimneys. Requirements for metal chimneys - Metal ue liners and connecting ue pipes.
• UNI EN 13229 Insert appliances including open res red by solid fuels - Requirements and test methods
• UNI EN 13240 Roomheaters red by solid fuel - Requirements and test methods
• UNI EN 13384 Fireplaces - Thermal calculations and dynamic uid.
• UNI EN 14785 Residential space heating appliances red by wood pellets - Requirements and test methods
• UNI EN ISO 12100 Machine safety.
In the UK, the product must be installed, operated and maintained complying with the following regulations and legislations:
• BS 7671
Requirements for electrical installations
• EN 806 Specications for installations inside buildings conveying water for human consumption
Part 1 General
Part 2 Design
Part 3 Pipe sizing. Simplied method
Part 4 Installation
Part 5 Operation and maintenance
• BS 8558 Guide to the design, installation, testing and maintenance of services supplying water for domestic use
within buildings and their curtilages. Complimentary guidance to BS EN 806
• BS EN 14961 Solid biofuels. Fuel specications and classes
Part 1 General requirements
Part 2 Wood pellets for non-industrial use
Part 5 Firewood for non-industrial use
• UK Planning Regulations (for further details see https://www.planningportal.gov.uk)
• UK Building Regulations Approved Documents (for further details see https://www.planningportal.gov.uk)
• CIBSE (for further details see https://www.cibse.org)
• MicrogenerationCerticationScheme (for further details see http://www.microgenerationcertication.org)
• Microgeneration Installation Standards (for further details see http://www.microgenerationcertication.org)
• Pressure Systems Directive (for further details see http://www.hse.gov.uk)
• HealthandSafetyatWorkAct (for further details see http://www.hse.gov.uk)
• Clean Air Act 1993 (for further details see http://smokecontrol.defra.gov.uk)
The installer must check and ensure, by contacting his local Council Planning Ofce, that the installation does or does not require
Planning Permission and that the installation is not being installed in a Smoke Control Area (for further details see http://smokecontrol.
defra.gov.uk).
The Building Regulation Notication has to be completed prior to handing over the installation. Self-certication, in lieu of building control
approval, is only permitted where installation and commissioning is undertaken by a person deemed competent and registered with a
Competent Persons Scheme (CPS) approved by the Department for Communities and Local Government (DCLG) for the scope of work
being undertaken (for further details see http://www.competentperson.co.uk).

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ENGLISH
01.4 USE AND STORING OF THE INSTALLATION AND MAINTENANCE MANUAL
• Recipients of the manual
The use and installation manual is addressed to users responsible for the installation, operation and maintenance of the stove; particular
attention must be given the parts of the manual concerning safety.
If the product is subsequently resold, the user is requested to hand over this sheet and to inform the manufacturer of the name of the
new owner, so that the latter may receive any updates issued.
• Scope of the manual
The manual contains information on the correct use of the product in accordance with the purposes for which it was designed and built.
It also provides information about loads, commissioning, repair and maintenance of the stove in conformance with the limits set down
by the manufacturer.
• Conservation of the manual
The installation and maintenance manual is an integral part of the product and must be conserved up to the time when the stove is
dismantled. It must be kept in a protected, dry place out of direct sunlight and near the product so that it is always readily available for
consultation.
Should the manual get damaged, the user must request a copy from the Manufacturer, contacting the retailer where he purchased the
appliance. When requesting assistance, always make reference to the MODEL, LOT and SERIAL NUMBER indicated on the label shown
in
CHAP.05.2 - PRODUCT IDENTIFICATION.
• Updating the manual
The installation and maintenance manual reects the status of the technology at the time the product was marketed. The manufacturer
reserves the right to make modications to the product, and consequently the relative manual, without any obligation to update previous
editions.
01.5 MANUFACTURER LIABILITY AND WARRANTY CONDITIONS
Warranty terms are indicated in the enclosed card SM081.
Upon the delivery of this manual, Jolly Mec S.p.A. cannot be held liable, whether civil or criminal, for accidents due to partial or total
non-compliance with the specications herein contained.
The manufacturer is especially held harmless from any liability in the following cases:
• Improper use of the product
• Use not intended by specic national regulations
• Incorrect installation
• Faults in the electrical connections, the connections of the fume exhaust system and/or the comburent air ducting system e and in
plumbing connections
• Failure to carry out maintenance as prescribed in this manual
• Unauthorised modications or operations
• Use of replacement parts that are non-original or not specic to the model
• Total or partial failure to follow the instructions
• Exceptional events (e.g.: breakages due to natural or accidental events as lightening, short circuits etc.)
• Damage caused by electrical power cuts, sudden uctuation of supply voltage, electromagnetic elds
• Use of fuel with characteristics other than those recommended in this manual
In the above cases the warranty is void.
In the event of a malfunction or intervention request by Technical Assistance, the user must be able to demonstrate
the use of fuel with the characteristics required by this manual.
The Manufacturer disclaims all liability concerning anomalies or malfunctions caused by use of FUEL which does not
comply with the recommended requirements.
NOTE

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CHAP.02 ACCIDENT PREVENTION / SAFETY REGULATIONS
02.1 GENERAL CONSIDERATIONS
• The manual refers to essential aspects of the directives, regulations and dispositions on using the machine, summarising
its most signicant points.
• General legal regulations and mandatory rules regarding injury prevention and environmental protection must be
observed. These obligations also include regulations regarding the use of personal protective equipment.
• For all work to be done on the system, the following dispositions and regulations in force must be observed regarding
accident prevention, following the indications.
• Before using the system the rst time, the user must have read and understood the instruction manual perfectly and this
chapter in particular.
• The user must also make sure that the machine is always in good condition as regards its safety requirements.
• During maintenance and inspection activities, wear the protective garments specied in following
CHAP.02.4 -
EQUIPMENT FOR OPERATORS AND MAINTENANCE PERSONNEL.
Cleaning and maintenance activities
may only be performed with the equipment cold and preferably disconnected from the power mains or with the main
switch in the “O” position.
• Danger warnings and signals in the form of plates, labels and markings must not be removed or made unidentiable. If
they are worn or broken, they must be replaced.
• Modications, additions or transformations must not be made on the machine and its components without the
manufacturer’s authorisation. This is valid rst and foremost for installation and regulation of the installed safety devices.
Failure to comply with this warning relieves the Manufacturer of all and any responsibility.
• Make sure, before starting up every time and after carrying out maintenance, that dismantled parts have been repositioned
correctly and in particular all the protection devices that impede access to the machine.
02.2 SAFETY REGULATIONS FOR ROUTINE MAINTENANCE AND USE
• The user and/or owner of the product is required, in accordance with the laws in force, to assign the installation and
maintenance to qualied and specialised operators, and acknowledge the risks and hazards should they fail to observe
this requirement.
• Use of this product is not permitted for children, persons with acknowledged reduced psycho-physical and sensory
abilities and persons who lack experience in using such machines, unless they are supervised by designated persons
responsible for their safety.
• The settings and programming of the product must only be performed by adults who have received suitable and specic
training. Errors or incorrect settings can create hazardous conditions and trigger malfunctions with relative consequences
for persons and things.
• Before any cleaning and/or routine or extraordinary maintenance on the machine, disconnect it from all energy sources;
in particular, turn the electrical power switch to “O”.
• Prior to installation, the user and installer are obliged to check that the mains electrical supply to which the machine will be
connected, corresponds to the voltage on the identification plate (see
CHAP.05.2 - PRODUCT IDENTIFICATION
),
and that it is equipped with all suitable safety devices to classify the electrical system as compliant with applicable safety
standards. If this is not the case, contact a Qualified Technician to adapt the system to required standards.
• Upstream from the machine (at the user’s expense) on the electrical power supply line, a bipolar switch must be installed
that is able to intercept all the current phases (see
CHAP.06 - TECHNICAL DATA
).
• The irradiation area includes the area between the opening of the hearth and up to 1 metre of space frontally as well as
laterally. No inammable object must be left in this area (such as: inammable liquids, re-starting products or rewood,
drapes, wooden decorations, rugs, etc.).
• Do not use the stove to dry clothes, it could overheat and cause an outbreak of re.
• ATTENTION - BEWARE OF BURNS, most of the outer surfaces of the stove are very hot, door handle, glass, metal
sides, majolica or metal top, fume exhaust pipe etc. Never touch the stove with naked hands when it is running; always
use heat protection gloves, such as those supplied with the stove, when handling all parts.
• Before doing any internal cleaning or maintenance, you must wait until the machine reaches the ambient temperature.
• If the stove is in alarm status due to a malfunction, do not attempt to restart it before nding out what has caused the heat
generator to shut down.
• Never wash the internal parts of the combustion chamber with water.
• In alarm status for failed start up, do not try to restart the stove until the rebox has been thoroughly cleaned.

9
ENGLISH
• The appliance must always be started up with the rebox empty, without pellets and without unburned fuel from previous
use.
• Do not attempt to ignite the fuel with inammable liquids or solids; the stove must ignite automatically via the electrical
components installed onboard.
• Do not load pellets manually into the rebox before or whilst the appliance is running.
• Keep the ventilation grids in the area the appliance is installed in clean conditions.
• Never load any fuel other than pellets into the stove storage hopper. Corn, nuts or other combustible materials must not be
used as fuel for the appliance.
• Check and periodically clean the fume exhaust pipe, from the appliance to the ue (Union).
• It is strictly prohibited to start up the product with the combustion chamber door open or allow it to run with the glass broken.
• The user should contact an authorised JOLLY-MEC Technical Assistance Centre if any operating problems persist.
• Nevertrytostartthedeviceusingethylalcoholorotherammableliquids.
02.3 SAFETY REGULATIONS FOR EXTRAORDINARY MAINTENANCE AND INSTALLATION
• The user and/or owner of the product is required, in accordance with the laws in force, to assign the installation and
maintenance to qualied and specialised operators, and acknowledge the risks and hazards should they fail to observe
this requirement.
• The installation of the heat generator and the relative combustion product exhaustion system, the electrical connections,
the commissioning and extraordinary maintenance MUST always be performed by Qualied and/or Licensed Professional
Technicians or those Authorised by the Manufacturer.
• The product must be installed in accordance with the laws and standards in force in the State, Region or Area in which
the machine is installed.
• Installation in bedrooms, rooms with a volume below 15 m3or with explosive atmospheres is strictly prohibited.
• The system installer MUST issue a Declaration of compliance for the work performed after commissioning the system,
in accordance with the laws in force related to system safety standards.
• The installation technician must inform the user on safe equipment use.
• The installation operator is responsible for the installation and is therefore required to perform the work to top workmanship
standards.
• Theappliancemustbeconnectedtoacombustionproductexhaustionuebuiltinaccordancewithapplicable
standardsandcertiedwithadeclarationofcompliance.
• The installation technician is in charge of installation and must check emissions following rst installation.
• Should any installation defects arise during commissioning, the Authorised Jolly-Mec Technician can refuse to endorse
use of the product for safety reasons and submit a written Servicing Report to the User informing him that he and the
Installation operator shall be jointly liable for any damage to persons, animals or things if used.
• Before installing the machine, the customer and installation operator must ensure that the ooring on which it will be
positioned is suitably levelled and can support the weight (see
CHAP.06 - TECHNICAL DATA
). IIf there is any doubt
on the solidity of the ooring, it is essential to have a Structural Engineer verify relative installation feasibility.
• Only specialised and qualied personnel may work or carry out checks inside the machine, complying with safety
regulations.
• Prior to installation, the user and installer are obliged to check that the mains electrical supply to which the machine will be
connected, corresponds to the voltage on the identification plate (see
CHAP.05.2 - PRODUCT IDENTIFICATION
),
check that the system is sized so as to bear the maximum load required of the product, and also that it is equipped with

10
all suitable safety devices to classify the electrical system as COMPLIANT with applicable safety standards. If this is not
the case, contact a Qualied Technician to adapt the system to required standards.
• Personnel assigned to handling the machines and equipment must always wear industrial gloves and boots.
• The Maintenance Operator must recommend the Customer to sign an annual maintenance contract for the product, so
as to maintain the levels of safety and efcient performance of the product.
• The Maintenance Operator must check the working hours of the product between one maintenance intervention and
another, to verify the actual work load of the stove. The actual hours of operation shall be reset at the end of the Technical
intervention and indicated on the Servicing Report.
02.4 EQUIPMENT FOR OPERATORS AND MAINTENANCE PERSONNEL
Every operator performing maintenance on the machine, must wear safety garments and personal protective equipment:
1 Protection headphones
2 Gloves hand protections
3 Respiratory mask
4 Face mask or goggles
5 Accident prevention boots
6 Overalls or smock
02.5 RESIDUAL RISKS
Though JOLLY MEC CAMINETTI S.p.A. does everything within its power to produce its systems with the greatest competence regarding
safety and consulting all the directives, laws, and regulations available, there are still, if minor, some residual risks during the phases of:
• TRANSPORT AND INSTALLATION
• ELECTRICAL CONNECTIONS (Which must be done by a qualied electrician)
• MAINTENANCE
Therefore, the technicians who perform these tasks must take these residual risks into account.
Removal or tampering with the protection and safety devices can be only be done voluntarily and may cause
serious injury to people.
Replace the safety signals when they become illegible or come off.
WARNING

11
ENGLISH
CHAP.03 HANDLING AND TRANSPORT
03.1 RECEIVING GOODS
The machine is delivered on a pallet, packed in a wooden cage with a cellophane hood.
when receiving merchandise, check that:
• all packaging is intact
• all of the merchandise indicated on the delivery bill has actually been delivered
• the supply corresponds to the order specications;
• if the packaging is damaged, check the condition of the contents as any breakages should be reported immediately to
the carrier and retailer.
• check there is no damage to any supplied elements; if there is any breakage detected, report to the carrier and retailer
as soon as possible.
If any material listed on the bill of lading is missing, inform the retailer immediately.
03.2 LIFTING AND TRANSPORT
Personnel in charge of handling the product must have read and thoroughly understood the safety prescriptions in
CHAP.02 -
ACCIDENT PREVENTION / SAFETY REGULATIONS
of this manual and must wear work gloves and safety footwear.
For safety reasons, unauthorised persons must not be in the area while the product is being moved.
The product must be moved only with a trolley or pallet fork, and never with belts, chains, overhead cranes (see
CHAP.06 - TECHNICAL
DATA
for the weight). All parts of the packaging coming into contact with the crane, belts or straps must be protected.
Unless there are obstacles, lift the product to a maximum of 30 cm from the ground and move it slowly, avoiding jerky or brusque
movements.
Danger of crushing, collision and abrasions.
WARNING
Danger of suffocation
Make sure that children do not come into contact with packaging materials, plastic lm or polystyrene as this could cause
suffocation.
WARNING

12
CHAP.04 ECOLOGICAL REGULATIONS
04.1 WASTE MATERIALS AND THEIR DISPOSAL
Spare parts replaced during the machine’s product life are to be considered waste and must be taken to special collection centres or
entrusted to authorised disposal centres.
Ashes must be placed in a metal container with a sealed lid. The closed container must be placed on a non-combustible base and kept
away from combustible materials until all the embers have been extinguished.
Only when extinguished can ashes be thrown into the organic waste collection, naturally without nails or other non-organic materials.
Only when extinguished can ashes be disposed of according to the recycling regulations in your town.
The ashes from natural wood (untreated) derived from stove or replace combustion are mainly composed of calcium, silicon, potassium
and magnesium oxides.
PROTECT THE ENVIRONMENT!!!!
Danger of environmental pollution
Adopt positive civic behaviour and DO NOT disperse the packaging into the environment, but take it to waste disposal
centres for recycling. All packaging can be recycled, as it consists of wood, polyethylene film, polystyrene and cardboard
WARNING
04.2 DISPOSAL OF THE MACHINE
The stove is mainly composed of ferrous materials, but it may also contain:
• piping
• insulating materials
• electrical parts etc.
• refractory materials
When you no longer intend to use the stove ever again, do not dispose of it irresponsibly. Remember to:
• empty the circuit completely (if present)
• remove piping (if present)
• remove plastic parts
• remove electric cables and electric components
These materials must be disposed of by specialised rms or according to the laws of the country where it is installed.
Furthermore:
• immobilise moving parts
• make the locks on the doors inoperativ
Take the remaining part of the stove to the rms that dispose of ferrous materials.
The machine must be disposed of in a manner that complies with the laws in force and the environment.
When taking it to the rms that dispose of ferrous materials, handle the stove as described in
CHAP.03 - HANDLING
AND TRANSPORT.
NOTE

13
ENGLISH
CHAP.05 DESCRIPTION
05.1 PRODUCT PRESENTATION
Jolly-Mec products are the result of over forty years experience in the wooden biomass
combustion sector; they are designed and engineered to meet the increasing demands of
today’s markets with high performance levels and savings enveloped in a modern design.
The I-DEA IDRO Heating stove, available in the 9 or 17 kW versions and approved according
to European EN 14785:2006 standards at a third party authority accredited by the European
Commission as a machine inspection and certication institute, is a high performance
electronic controlled closed circuit water heating machine without hot water production,
powered with an ECOLOGIC AND ECONOMIC energy source: wooden pellets.
The I-DEA IDRO Heating stove is a single-body heater with a heat exchanger in special
steel, with a particular ue gas pass and whose special structure allows it to make maximum
use of the heat produced by combustion to achieve high performance that places it at the
top of its category for efciency and emissions. High yield, over 90%, and reduced polluting
emissions are the characteristics that allow this device to be included in the most advanced
product range on the market, permitting high energy savings and fast returns on initial
investments thanks to the excellent ratio between heating power and costs provided by an
innovative fuel such as pellets.
It works with forced draught, with a combustion fan for pellets and an 80 mm diameter
exhaust pipe located on the rear of the stove. The pellets are fed by an auger driven by a
gear motor that picks the pellets from the hopper and channels them to the rebox via a
chute.
The I-DEA IDRO heating stove can be connected to a radiator or oor heating system. The
heating stove comes with a previously tested standard closed tank hydraulic kit.
Combustion is controlled by means of a radio-frequency electronic control unit with the
following main functions and features:
•
Display LCD screen that provides an interface with the product
to set function values and read data on work status.
•
Chronothermostat On and off time setting function programmed with
settable temperature regulation program.
•
Room temperature Actual room temperature settings and display function
•
Power levels Control possibilities on 5 heat power levels.
•
Operating status Function that displays product and connected heat
system operating status in real time.
•
Multilingual Possibility to select one of ve different European
languages (ITA - ENG - DEU - FRA - ESP).
They are also fitted with:
• Pellet container with about 30 kg capacity and minimum level sensor*
• A practical drawer to collect the ashes.
• Heat safety device against any structural or water overheating
• Safety device against possible clogging of the flue pipe
• Fume exhaust fan
• Electrical resistance to ignite combustion and pellets
• Water circulator for the heating system
* Fully empty net container capacity is about 30 kg. The pellet level probe will signal when fuel supplies go into
reserve. When minimum pellet level is signalled operators have about 30 minutes to refuel (the level must be covered by
pellets) before the minimum level alarm is triggered.
WARNING
Frontale
Quadra
Angolo

14
Standard I-DEA IDRO Heat stove cladding includes the following components with the relevant variations for the three available models:
• Painted steel top
• Painted front grid
• Painted steel sides
• Right side opening to access the main switch, the current socket and reset the safety thermostats (pellet hopper safety
and water safety)
• Painted steel pellet container cover
• Vertical exhaustion of fumes by removing the screw cap to make room for the fumes tube
• Combustion chamber door with silkscreen printed ceramic glass, resistant to a temperature of 700 °C
• Steel door open/close handle
The various elements of the cladding must be handled carefully, as being satin-nished, polished or painted, they could be scratched or
dented during the handling or assembly phases.

15
ENGLISH
05.2 PRODUCT IDENTIFICATION
It is COMPULSORY to indicate the product MODEL, the LOT
number and SERIAL NUMBER in all communications with the
Manufacturer.
Identication numbers are printed on the adhesive plate located on
the back of the device as illustrated on the right.
Stove performance values measured during inspection tests
according to the indicated reference and EC markings are also
included on the plate.
The illustrated example plate may differ in graphics from the original afxed to the product.
NOTE
1
Product model
2
CE marking
3
Year of commissioning and certication
4
Reference standard
5 Performance declaration No.*
6
Product LOT N°
7
Product sales code
8
Product label code
9Product serial number
*Pursuant to European Regulation No. 305/2011, manufacturers are now required to have the DoP - Declaration of
Performance for each product of own design concerned; Jolly-Mec did namely provide all of these documents in downloadable
electronic form that you can easily see on the website of the Company at the following address: http://www.jolly-mec.it/it/servizio-clienti/
docman.html
WARNING
F
Via San Giuseppe, 2 - 24060 Telgate - BG - *
Tel. +39.035.8359211 - fax +39.035.8359200
www.jolly-mec.it - [email protected]
EN 14785:2006
I-DEA Idro Angolo 17S
Apparecchiofunzionanteapellet-equipmentwithpelletfeeding-betriebeneGerätePellet-
équipementalimentésàgranulés-equipoalimentadopellets
Potenzaelettricanominale
Ratedelectricalpower
Elektr.Leistungsaufnahme
Puissanceélectriquenominale
Potencia eléctrica nominal
Distanzaminimamaterialicombustibiliadiacenti
Min.clearancefromcombustiblematerials
AbstandzuangrenzendenentzündlichenStoffen
Distanceauxmatériauxcombustibles
Distanciaamaterialescombustiblesadyacentes
Utilizzaresolocombustibiliraccomandati
Userecommendedfuelsonly
VerwendenSienurdieempfohlenenBrennstoffsort*
Utiliserseulementdescombustiblesrecommandés
Utilizarsóloloscombustiblesrecomendados
CO emissioni
CO emissions
CO emission
Emission de CO
EmisióndeCO
Tensione/Frequenzanominale
Ratedvoltage/frequency
Spannung/Nennfrequenz
Tension/Fréquencenominale
Tensión/Frecuencianominal
Temperaturamediafumi
Mediumfluegastemperature
AbgastemperaturMittelwert
Températuremoyennedesfumées
Temperaturamediadeloshumos
Leggereeseguireleistruzionidifunzionamento
Readandfollowtheoperatinginstructions.
LesenundbefolgenSiedieBetriebsanleitungen
Lireetsuivrelesinstructionsdefonctionnement
Leeryseguirlasinstruccionesdefuncionamiento
Potenzatermicanominale
Ratedheatoutput
Nenn-Heizleistung
Puissance nominale
Potencia térmica nominal
N° lotto:
230 V
L000000
Pellet
Cod: IDEA/A/AC
74
Emissioni polveri
Dust emissions
Emission poussières
Staubemmissionen
Emissiondepolbo
Nominal
Nominal
126 °C
Matr: 000000
P
Rendimento
Efficiency
Wirkungsgrad
Rendement
Rendimiento
CO @ 13% O
Psh
ta
14
Potenzatermicaresaall'ambiente
Spaceheatingoutput
HeizleistungandenRaum
Puiss. émise dans la pièce
Potenciatérmicaalambiente Reduced
50Hz
345W
93,0 %
2,5kW
1,5kW
94,5 % Reduced
Nominal
Reduced
Ignition
Working
110W
Dust @ 13% O
11,0mg/m
Nominal
S = 400 mm
n° DOP JM 00054
thedopwasdraftedonthebasistothetestreportofaccreditedlaboratory
theaccreditationnumberofthelaboratoryis1881IMQPrimacontrol
311 mg/m
3
3
Reduced
11,0mg/m
3
130 mg/m
Reduced
5,0kW
17,0kW
Nominal
Reduced
3,5kW
14,5kW
Nominal
Pw
Potenzacedutaalfluido
Powergiventofluid
HeizleistungansFluid
Puissancecédéeaufluide
Potenciacedidaalfluido
3
B = 200 mm
F = 150 cm
Massimapressionediesercizio
Max.operatingpressure
Max.Betriebsdruck
Maxpressionexercice
Máx.presióndefuncionamiento 3bar
2
2
1
2
4
5
3
6
7
9
8
Via San Giuseppe, 2 - 24060 Telgate - BG - *
Tel. +39.035.8359211 - fax +39.035.8359200
EN 14785:2006
I-DEA Idro Frontale 17S
Apparecchiofunzionanteapellet-equipmentwithpelletfeeding-betriebeneGerätePellet-
équipementalimentésàgranulés-equipoalimentadopellets
Potenzaelettricanominale
Ratedelectricalpower
Elektr.Leistungsaufnahme
Puissanceélectriquenominale
Potencia eléctrica nominal
Distanzaminimamaterialicombustibiliadiacenti
Min.clearancefromcombustiblematerials
AbstandzuangrenzendenentzündlichenStoffen
Distanceauxmatériauxcombustibles
Distanciaamaterialescombustiblesadyacentes
Utilizzaresolocombustibiliraccomandati
Userecommendedfuelsonly
VerwendenSienurdieempfohlenenBrennstoffsort*
Utiliserseulementdescombustiblesrecommandés
Utilizarsóloloscombustiblesrecomendados
CO emissioni
CO emissions
CO emission
Emission de CO
EmisióndeCO
Tensione/Frequenzanominale
Ratedvoltage/frequency
Spannung/Nennfrequenz
Tension/Fréquencenominale
Tensión/Frecuencianominal
Temperaturamediafumi
Mediumfluegastemperature
AbgastemperaturMittelwert
Températuremoyennedesfumées
Temperaturamediadeloshumos
Leggereeseguireleistruzionidifunzionamento
Readandfollowtheoperatinginstructions.
LesenundbefolgenSiedieBetriebsanleitungen
Lireetsuivrelesinstructionsdefonctionnement
Leeryseguirlasinstruccionesdefuncionamiento
Potenzatermicanominale
Ratedheatoutput
Nenn-Heizleistung
Puissance nominale
Potencia térmica nominal
N° lotto:
230 V
L000000
Pellet
Cod: IDEA/F/AC
74
Emissioni polveri
Dust emissions
Emission poussières
Staubemmissionen
Emissiondepolbo
Nominal
Nominal
126 °C
Matr: 000000
P
Rendimento
Efficiency
Wirkungsgrad
Rendement
Rendimiento
CO @ 13% O
Psh
ta
14
Potenzatermicaresaall'ambiente
Spaceheatingoutput
HeizleistungandenRaum
Puiss. émise dans la pièce
Potenciatérmicaalambiente Reduced
50Hz
345W
93,0 %
2,5kW
1,5kW
94,5 %
Reduced
Nominal
Reduced
Ignition
Working
110W
Dust @ 13% O
11,0mg/m Nominal
S = 400 mm
n° DOP JM 00054
thedopwasdraftedonthebasistothetestreportofaccreditedlaboratory
theaccreditationnumberofthelaboratoryis1881IMQPrimacontrol
311 mg/m
3
3
Reduced
11,0mg/m3
130 mg/m
Reduced
5,0kW
17,0kW
Nominal
Reduced
3,5kW
14,5kW Nominal
Pw
Potenzacedutaalfluido
Powergiventofluid
HeizleistungansFluid
Puissancecédéeaufluide
Potenciacedidaalfluido
3
B = 200 mm
F = 150 cm
Massimapressionediesercizio
Max.operatingpressure
Max.Betriebsdruck
Maxpressionexercice
Máx.presióndefuncionamiento
3bar
2
2
I-DEA Idro Quadra 17S
1
2
3
4
5
6
7
9
8

16
CHAP.06 TECHNICAL DATA
06.1 HOMOLOGATION
Technical specications resulting from laboratory tests conducted according to EN 14785:2006 test methods at the CERTIFICATION
institute.
Description 9 kW 17 kW UM
Burnt heat output 9,1 18,3 kW
Nominal heat power 8,5 17,0 kW
Reduced heat output 5,0 5,0 kW
Fluid power efciency 7,5 14,5 kW
Space heating output 1,0 2,5 kW
Consumption at nominal heat output 2,0 3,8 kg/h
Consumption at reduced heat output 1,0 1,0 kg/h
Efciency at nominal output 93,5 93,0 %
Rated voltage 230 230 V
Rated frequency 50 50 Hz
Electrical absorption min(at full capacity) - max(during start-up) 110 - 345 110 - 345 W
Device weight 165 165 kg
Standard hopper capacity 27,0 27,0 kg
Minimum ue draught at nominal heat output 10,0 [0,10] 11,0 [0,11] Pa [mbar]
Fume exhaust diameter 80 80 mm
Average fume T at nominal heat output 88,0 126,0 °C
CO (13% O
2
) at nominal heat output 168 130 mg/Nm
3
Dusts (13% O
2
) 15,0 11 mg/Nm
3
OGC (13% O
2
) 11,0 8 mg/Nm
3
NO
X
(13% O
2
) 178,0 125 mg/Nm
3
Mass fume ow at nominal output 8,2 10,7 g/s
Minimum air distance from inammable side wall 400 400 mm
Minimum air distance from inammable rear wall 200 200 mm
Frontal air distance from inammable material 150 150 cm
Testing pressure 6 6 bar
Maximum water working pressure 2,5 2,5 bar
Water content 17 17 l
Heat pump head (@ 1m3/h) 6 6 m
Heating pump maximum capacity (@ 0,5 m.c.l.) 5 5 m
3
/h
Comburent air pipe diameter 60 60 mm
The declared output may vary according to fuel type
The above technical specications were measured with certied quality PELLETS. ONLY use this type of fuel as
recommended later in CHAP.06.2 - RECOMMENDED FUELS.
All appliance tests, nal inspection and ne-tuning was performed using the recommended certied pellets.. Jolly
Mec Caminetti S.p.A. is not responsible for malfunctions, breakdowns or problems due to the use of pellets that are not
recommended, as combustion parameters vary according to the quality of the pellets.
To achieve best operational results, it may be necessary to change the default factory settings on the control unit during the
“rst start-up” commissioning phase. These operations must only be performed by the relative Technical Assistance Centre
(CAT), being the only operators authorised to complete the rst start-up activities
WARNING

17
ENGLISH
06.2 RECOMMENDED FUELS
A pellet product’s performance is signicantly linked and highly inuenced by the type and quality of wooden pellets that is burned. It is
important to choose pellets that have no debris or impurities. The Association of Pellet Manufacturers with the Italian Thermotechnical
Committee have established standards for identifying pellets in terms of energy*.
As the efciencies of different wooden PELLETS qualities differ, likewise the efciency and heat capacity emitted by the product running
on pellets will vary. Similarly, unburned residue left in the combustion chamber is inversely proportionate to pellet quality: the lower the
pellet purity, the faster dirt accumulates in the machine.
Jolly Mec Caminetti S.p.A strongly recommends the use of the same type of pellets used during rst start-up, i.e. when the settings and
calibrations were made to suit the loaded combustible materials. Continuous switching of types and qualities of combustible materials
will require continuous adjustments to settings by the Technical Assistance Centre, which can not be endorsed by the Manufacturer.
The main quality certications for PELLETS on the European market are DIN Plus, Ö-Norm M7135 and UNI EN ISO 17225-2 (class A1
or A2), which guarantee the following quality standards:
Store pellets at least 1 m from the appliance, in a dry place and not outdoors, not even under porches or roongs.
Do not use pellets that are very hard and with different dimensions; the mechanical parts are sized and tested for use with pellets with
the above-mentioned characteristics.
Nobreakdownormalfunctiondependingonthequalityofthepelletsusedand/orbythedosageofthequantitywillbecovered
bythewarranty.
PELLET QUALITY IS VERY IMPORTANT; PLEASE READ THIS SECTION CAREFULLY
WARNING
*CERTIFIED PELLET CHARACTERISTICS
Powder 1% maximum through a 3.2 mm screen
Apparent density
680 Kg/m3minimum
Dimensions
6 mm diameter from 25 to 30 mm of maximum length
Ash content
1% maximum
Humidity
8% maximum
Heating power
4,9 kWh/Kg
Packaging in eco-compatible or biodegradable material sacks
WHAT YOU SHOULD KNOW ABOUT PELLETS:
pellets are obtained by a drawing process using sawdust discarded by virgin wood processing systems and therefore
have no chemical additives. The consistency, compactness and strength with which the pieces remain intact is due to a
substance contained in wood called lignin; this acts as a binder during the compression phase.
The various qualities of combustible materials can also depend on the sawdust mix used to produce the pellets, which
generally have a standard length of between 5 and 30 mm, a diameter of between 5 and 6 mm, a weight of from 600 to
700 Kg/m3 and a humidity of no more than 8% of its weight.
One advantage over wood is its greater heating power; in fact, when using good quality wood, it is possible to achieve
about 4.3kWh/Kg with a humidity rate of up to 15%, whilst with pellets this can climb to 4.9kWh/Kg and a water content
of a maximum of 8%.
The sacks of pellets must be stored in a clean, dry place.
NOTE

18
06.3 COMPONENTS
The device is supplied with the following components:
• Installation, use and maintenance manual
• Use and maintenance accessories (see
CHAP.08.6 - ORDINARY MAINTENANCE
).
• Power cord to connect the stove to the mains.
• Cladding.
• IR Remote control (1)
• Handle for opening the door and using the scraper (2)
Part List:
1.
Tube bundle scraper
2.
Automatic air breather oat valve
3.
Combustion chamber door
4.
Firebox
5.
Ash pan
6.
Combustion chamber door safety microswitch
7.
Fume inspection ap
8.
Pellet hopper
9.
Heat circulation pump
10.
Pellet loading auger gear motor
11.
Pellet loading auger
12.
Electronic control unit (accessible on removing the relative
support)
13.
Safety thermostat with manual reset
14.
Socket group panel
15.
LCD display
16.
Pellet loading chute
17.
3 bar safety valve
18.
Pellet loading lid
19.
Pressure switch
20.
Expansion tank
21.
Comburent air intake tube Ø 60 mm
22.
Hydraulic connections
23.
Fume exhaust pipe Ø80 mm
24.
Combustion and fume exhaust fan
16
15
6
5
10
7
11
8
18
4
2
3
22
21
20
2
1
1
9
13
23
24
14
19
17
12

19
ENGLISH
06.4 OPTIONALS
Automaticclosingboxforexternalairpassageway:
Installed on the external air passageway, it only allows for air
intake when actually necessary, closing the cold air passage
when the generator is not running to thus avoid cooling the
installation room
Insect-proofgrate230x230mm:
Installed on the exterior of the comburent air intake, it prevents
insect entrance within the home. The mesh must be periodically
cleaned since dust, pollen or humidity can obstruct air passage
through the grate over time.
Remotethermostatmodule:
Installed in the home, it is used to easily control stove operations
and adjust necessary temperatures from within the home.
Temperature time settings or personalised heating proles can
be set.
Zone module:
Essential device for correct zone control with the pellet stove.
The module can separately manage systems with zone valves
or systems with zone circulators and a secondary Puffer intake
circulator.
Receiver:
This device receives the signal
via radio from the ambient
thermostat.
Radiodigitalthermostat:
This device is a radio thermostat
display to control the room
temperature and use in
conjunction with the receiver
Roomtemperatureprobe:
This device reads the room
temperature.
AluminiumfoilpipeØ60mm:
Pipe for external connection of the
comburent air pipe.

20
Fumeexhaustkitrearoutlet
Fumeexhaustkitverticaloutlet
FumeexhaustpipeØ100mm:
Metallic pipe used to connect the generator to the ue.
FumeconnectionpipeL300/L250mmØ80mm:
Metallic pipe used to connect the generator to the ue.
Tunionforfumeexhaustwithcondensatedraincap:
To be installed at generator output. Ø80mm for union connection
and Ø100mm for ue connection.
FumeexhaustpipeØ80mm:
Metallic pipe used to connect the generator to the ue
(the pipe serves the rst outlet section of the device, to
be used as a ue union)
Connectionband:
Band to fasten the fume
exhaust pipe to the stove.
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