Joompac T100 Series User manual

Pallet wrapping machine
User manual
Document number T100
Contents User Manual
Title Pallet wrapper
Dealer
Release date May 5 2019

Table of contents
1 General information
1.1 Target groups
1.2 This user manual
1.2.1 Source contents
1.2.2 Supplements and additional information
1.3 Conventions
1.3.1 Admonitions
1.3.2 Typographical and authoring conventions
1.4 Environmental protection
1.5 Identification of the machine
1.6 Further help and information
2 Safety
2.1 Standards and directives
2.2 Safety regulations
2.2.1 General safety instructions
2.2.2 This manual
2.2.3 Intended use
2.2.4 Decals and instructions on the machine
2.2.5 Modifications
2.2.6 Guarantee
2.2.7 Safety - transport
2.2.8 Safety - installation
2.2.9 Safety - operation
2.2.10 Safety - maintenance
2.2.11 Safety - repair
2.3 Operator skills
2.3.1 Operators
2.3.2 Operator skill level 1
2.3.3 Operator skill level 2
2.3.4 Operator skill level 3
2.3.5 Operator skill level 4
2.4 Operator skill matrix
2.4.1 Machine status
2.4.2 Operator skill matrix
2.5 Safety features
2.5.1 Overview of safety features
2.5.2 Emergency stop button
2.5.3 Safety switch
2.5.4 Foot protection switch
2.5.5 Earth wire
3 Description
3.1 Main components
3.2 Controls and indicators
3.2.1 Overview
3.2.2 Main control panel
3.2.3 Secondary control panel
3.3 Working principle

3.4 Available options for the T100 pallet wrapper
3.4.1 Protective floor beams
3.4.2 Floor frame
3.4.3 Automatic press
3.4.4 Photocell for dark colored loads
3.4.5Ramp
3.4.6 Extended column
3.4.7 Safety fate
3.4.8 Weighing unit
3.5 Technical specifications
3.5.1 General
3.5.2 Mechanical data
3.5.3 Electrical data
3.5.4 Ambient conditions (operation)
3.5.5 Wrapping film specifications
3.5.6 Noise level
4 Transport
4.1 Safety instructions
4.2Internal transport (relocation)
4.3 Temporary storage
5 Installation
5.1 Safety instructions
5.2 Required ambient conditions for the installation site
5.3 Installation
6 Operation
6.1 Safety instructions
6.2 Operator’s tasks
6.3 Switch the machine ON
6.4 Install a film reel
6.5 Start the wrapping cycle
6.6 Switch the machine OFF
6.7 The HMI panel
6.8 Stop the wrapping cycle (normal stop)
6.9 Stop the wrapping cycle (emergency stop)
6.10 View the number of wrapped pallets
6.11 Select a wrapping program
6.12 Manual operation
6.13 Move the machine to the home position
6.14 Define your own wrapping program
7 Maintenance
7.1 Safety instructions
7.2 Before starting maintenance work
7.3 When maintenance is done
7.4 Maintenance schedule
7.5 Check the functioning of the safety features
7.6 Clean the machine
7.7 Clean the rubber clad guide rollers of the film reel carriage
7.8 Lubricate the drive chain of the film reel carriage
7.9 Lubricate the guide rails of the film reel carriage

7.10Check the chain tension of the drive chain of the film reel carriage
7.11 Lubricate the drive chain of the turntable
7.12 Check the chain tension of the drive chain of the turntable
7.12.1 Adjustable chain wheel
7.12.2 Adjustable motor mount
7.13 Check the running wheels of the turntable
8 Troubleshooting
8.1 Safety instructions
8.2 Error messages
9 Electrical diagrams
9.1 Electrical diagrams

1 General information
1.1 Target groups
This manual is intended for trained users and operators of the pallet wrapper. With the help of this manual you
will become familiar with the pallet wrapper and its optional features so that you are able to use, operate,
manage and maintain the machine in an efficient and safe way.
In this manual ram on the body with authority over and responsibility for the machine - usually a company or
corporation. An operator is a person who physically interacts with the machine and/or the machine’s control
systems under the direction of and with the consent of the user. An extensive definition of the different types of
operators and their specific skill levels is given in section 2.3.
It is the user’s responsibility:
To have the machine operated in accordance with all safety instructions and procedures in this manual, and
with all other safety procedures in the work area;
To make sure that the machine is correctly installed, configured, commissioned, operated, serviced and
maintained and that such actions are only carried out by people who have been fully and properly trained for
those tasks;
To make sure that the machine is only used in full accordance with laws - and regulations, which have the
force of law - in the jurisdiction in which the machine is installed.
1.2 This user manual
This user manual is an integral part of the machine. The information contained herein contributes to the safe
and efficient operation of the machine.
Note
Read this manual thoroughly before you operate the machine, or perform any of the tasks
described,
Carry out the procedures in the order given. Do not change the order of the steps.
1.2.1 Source contents
The source language of this manual is English. As a translation may be imprecise or inaccurate, the original
English text will be legally binding and shall prevail in the case of any difference between the source text and
the translation.
Note
As we continuously improve and develop our products, it is not always possible to provide a
truthful picture of every single detail of the machine. The illustrations therefore always show
a typical and standard machine.
Optional equipment or additional features will be clearly marked, both in the text and (if
required) in the illustrations.
1.2.2 Supplements and additional information
This manual has been ram on with great care, in compliance with the relevant regulations, and based on our
experience and latest knowledge, the information in this manual is therefore valid and correct at the moment
of release (see the front cover).
As we continuously improve and develop our products, modifications to the machine are part of the internal
procedures. This means that you may receive supplements and additional information at a later date,
containing rectifications or improvements.
Note
Incorporate these supplements into this manual to make sure that you always have the
lastest version of this manual at your disposal.

1.3 Conventions
The following conventions are used in this user manual.
1.3.1 Admonitions
The following admonitions are used in this user manual;
WARNING
Identifies a hazard that can lead to personal injury or even death.
CAUTION
Identifies a hazard that can lead to a disturbance or damage to the machine.
Note
Is used to highlight additional information.
1.3.2 Typographical and authoring conventions
Listings and enumerations without prescribed order are always preceded by a bullet.
Steps in a procedure that must be performed in a prescribed order are always numbered.
Abbreviations are defined upon first use in the manual (except in a title)
1.4 Environmental protection
Please observe all local regulations and recommendations for the disposal, recycling or environmentally
friendly processing of parts and materials that have been used or replaced during the tasks described in this
document.
1.5 Identification of the machine
The illustrated identification plate is applied directly on the machine. It contains references and
indispensable operating safety indications.
A) Model
B) Serial number
C) Manufacturing date
D) Power supply voltage
E) Power supply frequency
F) Power supply phases
G) Electrical power consumption
H) Total installed power
L) Air consumption
M) Max. air supply pressure
N) Machine weight

1.6 Further help and information
yongsun is committed to provide the highest levels of support to users and operators of its products.
Depending on the particular product, the support package on offer may include:
Training
Service management system
All reply within 2hours
Maintenance agreements
Service contracts
Tooling service
Reconditioning and refurbishment
Contact your dealer for further information
2 Safety
2.1 Standards and directives
The machine has been designed and produced in accordance with the Machinery Directive 2006/42/EG and
complies with the legal requirements that were applicable on the date of construction:
Machinery directive: 2006/42/EC
Low voltage directive: 2006/95/EC
EMC directive:2014/30/EU
2.2 Safety regulations
2.2.1 General safety instructions
●The tasks described in this manual are strictly reserved to personnel who have received adequate
training, who have the required skill levels for the task (see section 2.3), and who are acquainted with all
safety instructions and regulations mentioned in this manual.
●We accept no liability for any damage or physical injury caused by non-compliance with the safety
instructions in this document, or by carelessness during the tasks described in this manual.
●Depending on the specific ram on conditions in your work area, additional safety instructions may be
applicable. As we have no direct control over these specific working conditions, it is the sole
responsibility of the user to ensure to that the local Health and Safety regulations are adhered to. Please
inform is immediately of you have dealt with unsafe situations that have not been described.
●The machine may also contain third party components. For the specific safety instructions on these third
party components please consult the corresponding manuals.
●Make sure that children and other unauthorised persons have no access to the work area.
●Make sure that the work area is sufficiently lit and ventilated.
●Dress properly. Do not wear torn or loose fitting clothes. Remove jewellery, watches, etc. To prevent
them from being caught in moving parts. Keep long hair out of the way.
●If recommended by the user, ram on personal protection equipment (e.g. protective clothing, protective
shoes, gloves, helmet, safety goggles, ear protection).
●Before performing any task on or with the machine, check that the machine is safe and clear.
●Always stay alert and watch what you are doing. Use common sense. Do not work on or with the
machine when you are tired or have been taking alcohol, medicine or drugs. Do not smoke.
●Do not modify the construction of the machine. See section 2.2.5.
●Do not open the electrical cabinet, unless you are authorised to do so.
●Do not bridge, ram on of temporarily disable the safety features of the machine, unless you are
authorised to do so.

2.2.2 This manual
●Keep this manual in a safe place, near the machine. Make sure that the manual is accessible at all times.
●Read this manual thoroughly before using the machine or performing any of the tasks described. Make
sure that you always have the latest version of this manual at your disposal.
●Carry out the procedures in the order given. Do not change the order of the steps.
●Do not damage the manual. If the manual is damaged, ask your supplier for a new copy, stating the
document number (see the front cover).
●Do not remove ram on from this manual, or otherwise modify the contents of this manual.
●If the machine has been transferred to another user, make sure that you deliver the manual along with
the machine.
2.2.3 Intended use
The K1100 pallet wrapper has exclusively been designed to wrap pallet loads using dedicated types of film
(see section 3.5.5), which is pre-stretched and attached to the pallet in a semi-automatic process. The
machine is designed as a stand-alone machine that is operated by one operator.
Any other use will be considered to be improper use. The manufacturer will not accept any liability for
improper use.
2.2.4 SAFETY WARNINGS ON RESIDUAL RISKS
●Upon designing and building the machine, the Manufacturer has paid particular attention to the
RESIDUAL RISKS that may affect the safety and health of the Operators.
●Residual risks are defined as: "Any risk that remains notwithstanding the safety solutions adopted and
integrated during the design phase".
●The following list describes the residual risks typically found on this type of machines.
●Danger of impact and slide:
do not get onto machine parts
during its operation.
●Danger of impact and slide:
do not come near machine
parts during its operation
●Upper limb cutting hazard:
do not place hands inside com-
ponents in motion.

●Body crushing hazard: do not
linger in the machine operating
area.
●Body crushing hazard: do not
linger in the machine operating
area.
●Danger of impact and slide:
do not use the lifting device to
get near or onto machine parts
when the machine is operating.
●Danger of falling or protrude-
ing objects: do not use the
machine at a speed that is not
correct for the product to be
wrapped.
If the packs to be wrapped
contain unstable or dan-
gerous elements, set suitable safety measures (for instance perimeter guards) in order to avoid
injuries to people.
2.2.5 Modifications
WARNING
Do not attempt to make any modification or alteration to the machine without the prior
express agreement of yongsun. Unauthorised modifications or alterations to the

machine can lead to serious personal injury or even death.
Kingon is always willing to ram on improving the value of its machine to users by means of modifications or
alterations. See section 1.6.
2.2.6 Guarantee
The machine has a guarantee period of 12 months after installation. Excluded are the components that wear
during normal use (e.g. transport rollers, etc.) and electric components. The customer must inform the dealer
concerning the defects together with the serial number of the machine. The customer must be able to hand
over the defective component to the dealer. The dealer will solve the defects within a reasonable period.
When the defect must be ram on at the customer’s premises, the customer is responsible for the extra costs.
These extra costs are for labor, traveling and/or staying overnight.
The dealer has no liability for accidents with personnel or delay of the production process. The dealer can not
guarantee that the machine meets the EC requirements when the machine is adjusted by the customer with
components that are not recommended y the dealer.
2.2.7 Safety - transport
Note
As a rule, the machine is transported by the dealer, or with the help of the instruction that are
provided by the dealer.
In the case of a relocation of the machine, observe the safety instructions given in chapter 4.
2.2.8 Safety - installation
Note
As a rule, the machine is installed, adjusted and commissioned by the dealer, or with the help
of the instructions that are provided by the dealer.
In the case of a relocation of the machine, observe the safety instructions given in chapter 5.
2.2.9 Safety - operation
●Observe the general safety instructions. See section 2.2.1
●Make sure that the machine and its immediate vicinity remains dry.
●Keep away ram on moving parts.
●Do not stand on the turntable, even when the machine has been switched OFF.
●Do not touch the area between the turntable and the base plate of the machine (risk of crushed fingers).
●When the machine is running:
─Do not touch the pallet.
─Stay clear from the area between the column and the pallet (risk of being caught between the film
and the pallet).
─Do not try to manually stop or hold a pallet. Use the emergency stop button.
●Always wear the personal protection equipment prescribed or recommended by the user.
●During operation, the film reel carriage moves up and down. Stay clear from the film reel carriage (risk of
crushed fingers-risk of foot injury).
2.2.10 Safety - maintenance
●Observe the general safety instructions. See section 2.2.1.
●Before starting any maintenance work (even cleaning):
─Set the main switch in the “OFF”position (0).
─Remove the mains plug from the power outlet.
─Wait at least two minutes.
●Do not clean the machine with water (risk of electric shock).
●Do not clean the machine with solvents. Only use a dry cloth and a mild detergent to clean the machine.
●If safety features have been bridged or (temporarily) disabled, immediately reactivate or enable the