Joompac T100 Series User manual

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Full-automatic pallet stretch
wrapping machine User manual

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Table of contents
Catalogue .................................................... 错误!未定义书签。
§1 Introduction.........................................................................................3
§2 About................................................................................................... 5
§3 Main parameter................................................................................... 6
§4 Unpacking, installation and debugging ................................................ 7
§5 Facilities maintenance .........................................................................8
§6 Use of safe ......................................................................................... 11
§7 Product warranty............................................................................... 13
§8 Instructions for mechanical parts....................................................... 14
§9 Instructions for electrical operation ................................................... 18
§10 Safe.................................................................................................. 31
§11 Maintenance record......................................................................... 31
§12 Appendix ......................................................................................... 31

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§1Introduction
1. How to refer to and use this manual
1) Please read this manual carefully before using the machine
2) The manual is the full description of the product. Please keep it with
the machine.
3) If the machine is resold or lent to others, this manual shall go with it
4) Do not damage this manual
5) Do not delete or modify this manual without permission
6) If you adjust the technical parameters of the machine, please
modify according to the relevant instructions in this manual
7) Due to continuous improvement and improvement of machine
performance, the company reserves the right to modify the machine
and manual
8) If you have any good Suggestions on this manual or machine, please
contact us
2. Safety precautions:
1) The circuit breaker and power cord with the same capacity of the
machine must be used. A circuit breaker with a smaller capacity or a
power cord with a smaller wire diameter will cause damage to the
circuit or devices.
2) Do not use the machine in a humid environment and do not expose
the machine to large amounts of water vapor.
3) Do not use or place the machine on dusty occasions.
4) Please turn the machine in the direction of the arrow on the

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turntable.
5) When replacing parts, the power should be cut off and replaced
according to the correct steps.
6) During normal packaging, please do not touch the part where the
membrane is formed.
7) Do not pack the goods beyond the scope of the package to avoid
damage to the film frame.
8) Do not pack any goods greater than the rated packing weight.

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§2About
1. The stretch film wrapping packaging machine is a professional packaging
machine with LLDPE stretch film as the packaging material to wrap a variety of
goods.2. T100 series film wrapping and stretching packaging machines can
reduce the packaging cost, facilitate storage and transportation, and facilitate
the recovery of packaging materials (films) to reduce environmental pollution.
This is one of the more popular green transport packaging methods.3. This
packaging method has been widely used in glass manufacturing, paper industry,
chemical industry, machinery manufacturing, food industry and other different
industries, especially in the export trade in the transport of goods in the
container category has been widely used.4. The company produces a
comprehensive stretch film wrapping machine, in addition to the pallet basic
type, also produces cylinder paper/curtain type, cable type, horizontal type,
cylinder radial packaging and other types. In addition, we also produce Kraft
paper, pearl cotton, ordinary PE film packaging machine, if necessary, please ask
our sales department for more detailed instructions and information.

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§3 Main parameter
1. Size of packing：
Note: the diagonal length of the goods shall not be greater than 1650mm. The technical
agreement shall prevail for other unmarked equipment ；
2. Materials：
Material
W
T
I.D
O.D
LLDPE stretch
film
500 mm
14-35μm
76.2mm(Three
inches)
≤240 mm
LLDPE Stretch film performance feature：(Mechanical drawing equipment
without tensile ratio）
During the wrapping packaging process, the film is stretched in a certain
proportion, and the stretched film exerts back pressure on the package to
protect the package. Meanwhile, the adhesive force generated by the stretching
reduces the skidding and provides a superposition effect to form a dynamic skin
on the outside of the cargo.
0-40% Minimum memory
40-75% Memory response
75-100% Moderate returns pressure
100-200% It is extremely easy to obtain the maximum ratio of return
Model
L(mm)
D（mm）
H（mm）
G(Max kg)
T103FZ
800~1200
800~1200
max:2400mm
2000kg
L
D
H
G

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pressure
200-300% it is recommended to choose suitable film and drawing
equipment to achieve the maximum amount of drawing
Ordinary stretch film up to 250% will cause damage to the membrane
tissue; our company stretch film can be increased to more than 300%,
for you to save packaging costs.
According to the properties of stretch film, the best state of use of stretch film
can only be achieved by setting the pre-draw ratio between 1:2.5 and 3.0 in the
pre-draw machine. Therefore, the pre-draw ratio designed by this machine is
1:3.0. The film width shrinkage is about 10%.
3. Equipment parameter
Unit type
Power（KW）
Efficiency(max)
Speed
T103FZ
1.7 KW
30Pallet/Hour
0-12Rpm
Note: the technical agreement shall prevail for other unnoted series equipment ；
Working power supply：AC220V/50HZ 20A -1p。
Be sure to use a separate fixed power supply, do not use temporary wire or
power supply with other equipment, the voltage shall not be lower than 210V,
or higher than 230V, please check the fire wire zero line and ground line when
wiring (electrical damage and other damage caused by incorrect power supply is
not included in the warranty).功率：1.7KW
4. Diameter：1500mm~1800 mm
6．Machine weight：800Kg
7．Working speed：2~4mim
8．Turntable speed：6~12rpm
9．Gas consumption：1000ml/min
10. Pneumatic working pressure：0.5～0.6MPa

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§4 Unpacking, installation and debugging
1. After the machine arrives at the site, check whether the machine, parts and
accessories listed in the packing list are complete and whether the machine is
damaged during transportation.
2. Check the certificates to confirm that the machines you will use are qualified
products and meet the requirements of your order.
3. Open the container at the designated position (be careful not to damage the
machine) and check the equipment and accessories according to the random
packing list.
4. Read this manual carefully for installation, debugging and use.
5. The equipment should be installed in a relatively dry indoor environment, and
there is no dust, no inflammable and explosive chemical preparations and other
corrosive substances on the machine, the temperature range of -10 -- 40 C, no
condensation.
6. Place the turntable on the flat ground and connect the guide column of the
film system with the turntable.
Install the ramp (accessory, optional) in the working position where the goods
can be placed or unloaded, and at the same level with the turntable. Pay
attention to the position and the gap between the turntable. After the
installation, you can fix it with expansion screw (self-provided).
7. Check other connected parts, whether the electrical wiring is loose or falling
off, and fix all loose or falling parts and wires in time.
8. Be sure to provide correct, stable and reliable fixed power supply (temporary

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cable is strictly prohibited).
9. Connect the motor connection and the sensor lead according to the
corresponding line number, connect the power supply to the machine power
outlet line, confirm the accuracy and conduct ground detection before the test;
When connecting, pay attention to the positive and negative direction of the
motor. When confirming the running direction, it should be in manual state.
10. Check whether all limit switches, limit switch arms and limit blocks are
damaged, are in the correct position and can be used normally (under manual
condition).
11. The chain and reducer of the equipment have been lubricated or oiled before
delivery, please confirm before operation.
12. Switch on the power, turn on the air switch in the electrical cabinet, and the
machine will be in standby state for debugging after self-check.
§5 Facilities maintenance
1. Keep the lubrication between the inner and outer chains of the chain. Add
hj20-hj40 mechanical oil.
2. When the turntable slows down or skids, open the motor housing of the
turntable, loosen the four connecting bolts on the deceleration mounting plate,
and then adjust the two tensioning bolts clockwise and evenly to reach the
required tensioning force, and tighten the four connecting bolts.
The tensioning of the chain should be adjusted after continuous use of the
machine for 10-15 days.
3. The lifting, chassis and membrane frame are driven by the worm gear and

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worm speed governor to complete the speed change. During the use process,
please use according to the following requirements:
A) The reducer is lubricated with oil, and the immersion depth is the full tooth
height of the worm if the worm is under or on the side of the worm wheel;
The oil immersion depth is 1/3 of the outer diameter of the worm on the worm
wheel.
B) Synthetic worm oil 200# (kinematic viscosity is 320 at 40 C) is recommended;
C) Those with oil mirrors are 1/2 of the oil mirrors, and the center distance from
a=63mm suggests 400ml;
D) New oil must be replaced after 7-14 days of operation, and it should be
replaced every year thereafter;
E) The ambient temperature should be -40 -- +40 C below 0 C with low freezing
point lubricating oil.
F) The gear reducer is lubricated with grease, so there is no need to replace
grease during use, or to replace it according to the actual situation.
4. When placing the goods in the package, the goods should be moved and put
gently as far as possible to avoid deformation of the chassis or shorten the
service life of the parts.
5. The goods should not exceed the designed packing height; otherwise, the
packing effect will be affected.
6. The goods should be placed within the range of the turntable. If the goods are
too large, they should be operated within the range of 100mm or according to
the actual space of the machine.
7. The electric cabinet should be closed, and the electrical parts and electrical
connections should be cleaned and checked regularly to ensure the normal use