Joompac T100 Series User manual

第1页
Full-automatic pallet stretch
wrapping machine User manual

第2页
Table of contents
Catalogue .................................................... 错误!未定义书签。
§1 Introduction.........................................................................................3
§2 About................................................................................................... 5
§3 Main parameter................................................................................... 6
§4 Unpacking, installation and debugging ................................................ 7
§5 Facilities maintenance .........................................................................8
§6 Use of safe ......................................................................................... 11
§7 Product warranty............................................................................... 13
§8 Instructions for mechanical parts....................................................... 14
§9 Instructions for electrical operation ................................................... 18
§10 Safe.................................................................................................. 31
§11 Maintenance record......................................................................... 31
§12 Appendix ......................................................................................... 31

第3页
§1Introduction
1. How to refer to and use this manual
1) Please read this manual carefully before using the machine
2) The manual is the full description of the product. Please keep it with
the machine.
3) If the machine is resold or lent to others, this manual shall go with it
4) Do not damage this manual
5) Do not delete or modify this manual without permission
6) If you adjust the technical parameters of the machine, please
modify according to the relevant instructions in this manual
7) Due to continuous improvement and improvement of machine
performance, the company reserves the right to modify the machine
and manual
8) If you have any good Suggestions on this manual or machine, please
contact us
2. Safety precautions:
1) The circuit breaker and power cord with the same capacity of the
machine must be used. A circuit breaker with a smaller capacity or a
power cord with a smaller wire diameter will cause damage to the
circuit or devices.
2) Do not use the machine in a humid environment and do not expose
the machine to large amounts of water vapor.
3) Do not use or place the machine on dusty occasions.
4) Please turn the machine in the direction of the arrow on the

第4页
turntable.
5) When replacing parts, the power should be cut off and replaced
according to the correct steps.
6) During normal packaging, please do not touch the part where the
membrane is formed.
7) Do not pack the goods beyond the scope of the package to avoid
damage to the film frame.
8) Do not pack any goods greater than the rated packing weight.

第5页
§2About
1. The stretch film wrapping packaging machine is a professional packaging
machine with LLDPE stretch film as the packaging material to wrap a variety of
goods.2. T100 series film wrapping and stretching packaging machines can
reduce the packaging cost, facilitate storage and transportation, and facilitate
the recovery of packaging materials (films) to reduce environmental pollution.
This is one of the more popular green transport packaging methods.3. This
packaging method has been widely used in glass manufacturing, paper industry,
chemical industry, machinery manufacturing, food industry and other different
industries, especially in the export trade in the transport of goods in the
container category has been widely used.4. The company produces a
comprehensive stretch film wrapping machine, in addition to the pallet basic
type, also produces cylinder paper/curtain type, cable type, horizontal type,
cylinder radial packaging and other types. In addition, we also produce Kraft
paper, pearl cotton, ordinary PE film packaging machine, if necessary, please ask
our sales department for more detailed instructions and information.

第6页
§3 Main parameter
1. Size of packing：
Note: the diagonal length of the goods shall not be greater than 1650mm. The technical
agreement shall prevail for other unmarked equipment ；
2. Materials：
Material
W
T
I.D
O.D
LLDPE stretch
film
500 mm
14-35μm
76.2mm(Three
inches)
≤240 mm
LLDPE Stretch film performance feature：(Mechanical drawing equipment
without tensile ratio）
During the wrapping packaging process, the film is stretched in a certain
proportion, and the stretched film exerts back pressure on the package to
protect the package. Meanwhile, the adhesive force generated by the stretching
reduces the skidding and provides a superposition effect to form a dynamic skin
on the outside of the cargo.
0-40% Minimum memory
40-75% Memory response
75-100% Moderate returns pressure
100-200% It is extremely easy to obtain the maximum ratio of return
Model
L(mm)
D（mm）
H（mm）
G(Max kg)
T103FZ
800~1200
800~1200
max:2400mm
2000kg
L
D
H
G

第7页
pressure
200-300% it is recommended to choose suitable film and drawing
equipment to achieve the maximum amount of drawing
Ordinary stretch film up to 250% will cause damage to the membrane
tissue; our company stretch film can be increased to more than 300%,
for you to save packaging costs.
According to the properties of stretch film, the best state of use of stretch film
can only be achieved by setting the pre-draw ratio between 1:2.5 and 3.0 in the
pre-draw machine. Therefore, the pre-draw ratio designed by this machine is
1:3.0. The film width shrinkage is about 10%.
3. Equipment parameter
Unit type
Power（KW）
Efficiency(max)
Speed
T103FZ
1.7 KW
30Pallet/Hour
0-12Rpm
Note: the technical agreement shall prevail for other unnoted series equipment ；
Working power supply：AC220V/50HZ 20A -1p。
Be sure to use a separate fixed power supply, do not use temporary wire or
power supply with other equipment, the voltage shall not be lower than 210V,
or higher than 230V, please check the fire wire zero line and ground line when
wiring (electrical damage and other damage caused by incorrect power supply is
not included in the warranty).功率：1.7KW
4. Diameter：1500mm~1800 mm
6．Machine weight：800Kg
7．Working speed：2~4mim
8．Turntable speed：6~12rpm
9．Gas consumption：1000ml/min
10. Pneumatic working pressure：0.5～0.6MPa

第8页
§4 Unpacking, installation and debugging
1. After the machine arrives at the site, check whether the machine, parts and
accessories listed in the packing list are complete and whether the machine is
damaged during transportation.
2. Check the certificates to confirm that the machines you will use are qualified
products and meet the requirements of your order.
3. Open the container at the designated position (be careful not to damage the
machine) and check the equipment and accessories according to the random
packing list.
4. Read this manual carefully for installation, debugging and use.
5. The equipment should be installed in a relatively dry indoor environment, and
there is no dust, no inflammable and explosive chemical preparations and other
corrosive substances on the machine, the temperature range of -10 -- 40 C, no
condensation.
6. Place the turntable on the flat ground and connect the guide column of the
film system with the turntable.
Install the ramp (accessory, optional) in the working position where the goods
can be placed or unloaded, and at the same level with the turntable. Pay
attention to the position and the gap between the turntable. After the
installation, you can fix it with expansion screw (self-provided).
7. Check other connected parts, whether the electrical wiring is loose or falling
off, and fix all loose or falling parts and wires in time.
8. Be sure to provide correct, stable and reliable fixed power supply (temporary

第9页
cable is strictly prohibited).
9. Connect the motor connection and the sensor lead according to the
corresponding line number, connect the power supply to the machine power
outlet line, confirm the accuracy and conduct ground detection before the test;
When connecting, pay attention to the positive and negative direction of the
motor. When confirming the running direction, it should be in manual state.
10. Check whether all limit switches, limit switch arms and limit blocks are
damaged, are in the correct position and can be used normally (under manual
condition).
11. The chain and reducer of the equipment have been lubricated or oiled before
delivery, please confirm before operation.
12. Switch on the power, turn on the air switch in the electrical cabinet, and the
machine will be in standby state for debugging after self-check.
§5 Facilities maintenance
1. Keep the lubrication between the inner and outer chains of the chain. Add
hj20-hj40 mechanical oil.
2. When the turntable slows down or skids, open the motor housing of the
turntable, loosen the four connecting bolts on the deceleration mounting plate,
and then adjust the two tensioning bolts clockwise and evenly to reach the
required tensioning force, and tighten the four connecting bolts.
The tensioning of the chain should be adjusted after continuous use of the
machine for 10-15 days.
3. The lifting, chassis and membrane frame are driven by the worm gear and

第10 页
worm speed governor to complete the speed change. During the use process,
please use according to the following requirements:
A) The reducer is lubricated with oil, and the immersion depth is the full tooth
height of the worm if the worm is under or on the side of the worm wheel;
The oil immersion depth is 1/3 of the outer diameter of the worm on the worm
wheel.
B) Synthetic worm oil 200# (kinematic viscosity is 320 at 40 C) is recommended;
C) Those with oil mirrors are 1/2 of the oil mirrors, and the center distance from
a=63mm suggests 400ml;
D) New oil must be replaced after 7-14 days of operation, and it should be
replaced every year thereafter;
E) The ambient temperature should be -40 -- +40 C below 0 C with low freezing
point lubricating oil.
F) The gear reducer is lubricated with grease, so there is no need to replace
grease during use, or to replace it according to the actual situation.
4. When placing the goods in the package, the goods should be moved and put
gently as far as possible to avoid deformation of the chassis or shorten the
service life of the parts.
5. The goods should not exceed the designed packing height; otherwise, the
packing effect will be affected.
6. The goods should be placed within the range of the turntable. If the goods are
too large, they should be operated within the range of 100mm or according to
the actual space of the machine.
7. The electric cabinet should be closed, and the electrical parts and electrical
connections should be cleaned and checked regularly to ensure the normal use

第11 页
of the equipment.
§6 Use of safe
1. Read the manual of inverter carefully before operating the converter.
2. When the machine is in normal use, check every connection part of the
machine regularly whether it is loose or falling off. If so, be sure to tighten it.
3. It is strictly prohibited to move or remove the upper and lower fixed limit
block!
The rotary table of the machine should run clockwise.
5. People are not allowed to stand under the film system or pile up any objects!
6. When the film system roller is rotating, it is forbidden to extend your hand or
reach into other objects to prevent damage to the cots or fingers!
7. It is strictly prohibited to extend the hand into the chain for maintenance or
inspection or other operations during operation to prevent hand injury.
8. When the machine is running, the operator should stand in a safe place at a
certain distance from the turntable. When a working process of the machine is
completed and stops, the operator should be close to the machine to prevent
the spread of cargo and injury.
9. Should be firmly grounded or ground zero (ground zero shall not be mixed) to
prevent electrical leakage damage to the machine or personnel.
10. When the machine is moved from its original position, the machine shall be
reinstalled and tested by professionals, and its safety shall be confirmed before
use.
Regularly check the electrical and electrical connections and clean the electrical

第12 页
cabinets.
12. Due to the characteristics of frequency converter, the leakage protector
cannot be used in the power supply of this equipment, or the leakage protector
specially used for frequency converter can be used.

第13 页
§7 Product warranty
1. Under the premise of installation, maintenance and use in accordance with
the requirements of the machine manufacturer, the product shall be guaranteed
for one year from the date of delivery, all expenses shall be borne by the
manufacturer, and all expenses beyond the warranty shall be borne by the user.
The manufacturer has the right to repair or replace the defective parts.
The manufacturer has the right to inspect the cause of the fault.
4. Any loss caused by incorrect use, including incorrect power supply, improper
operation or damage caused by human factors shall not be included in the
warranty.
The machine manufacturer is not responsible for any loss except the machine
itself.
6. The machine manufacturer is not responsible for damage caused by
maintenance by unqualified professionals.
7. The machine manufacturer shall not be responsible for any equipment
damage and related losses caused by natural disasters such as earthquake, as
well as force majeure such as war and riot.
8. The machine manufacturer shall not assume, free of charge, other
requirements and improvements not included in this specification or in the
purchase contract, unless the manufacturer undertakes voluntarily due to
product upgrades.

第14 页
§8 Instructions for mechanical parts
一、 Film carriage：
1. Economical pre-stretch film carriage
1) Film operation diagram: please penetrate the film as follows
Chart1 Side 1 Guide roll 2 Floating roll 3 Rubber covered roller 4 Rubber covered roller
5Film roll
3
4
5
1
2
Chart 2 Front 1 Guide roll 2 Floating roll 3 Rubber covered roller 4 Rubber covered
roller 5Film roll

第15 页
2) Pre-drawn film output
Pre-stretching: such as chart 2 shows in the direction of the thin film export is a
floating roller guide roller on the swing arm, when the film is pulling the guide
roll inward, sensors, sensor less than when the swing arm startup pre-stretching
motor, film is output, when traction reduce or relax, swing arm back, sensors,
sensor to stop when the swing arm pre-stretching motor output.
In use or manual traction should be appropriately adjusted film tension, to avoid
the film is rolled back to the cots, affecting the work efficiency.
2. Open-door film carriage
1) Film operation diagram: please penetrate the film as follows
Chart 3 （Pre-stretch）
2) Pre-drawn film output
Pre-stretching: such as chart 3 second from bottom in the thin film export
direction of root guide roller is a guide roller on the swing arm, when the film is
pulling the guide roller, move outward sensors, sensor to swing arm start

第16 页
pre-stretching motor, the film is output, when traction reduce or relax, swing
arm back, sensors, sensor less than stop when the swing arm pre-stretching
motor output.
In use or manual traction should be appropriately adjusted film tension, to avoid
the film is rolled back to the cots, affecting the work efficiency.
3. Mechanical stretch film carriage
1) Film operation diagram: please penetrate the film as follows
Chart 4 1 Rubber covered roller 2 Film roll 3 Guide roll
2) Mechanical-drawn film output
Mechanical drawing: when mechanical drawing, because the film elongation is
compensated by the width and thickness, generally cannot reach the same effect
as the pre-drawing, but in different requirements of the packaging of goods is
also different, mechanical drawing can enhance the local binding force, single
layer of strong binding force, weak adhesion.
二、 Turntable
1. The turntable part can realize the load of two tons of goods. It is firmly
designed and equipped with forklift holes2. The turntable tug is a wearing part,
which should be replaced regularly (it is recommended to replace it once a

第17 页
year);As shown in the figure, if replacement is needed, please provide the parts
number as shown in the figure.
Chart 5
三、 Optional part
1. Top pressure palet
2. Ramp
No.
Name of part
1
Roller
2
Supporting shaft
3
Baffle
4
Deep groove ball bearing
5
Type A hole with retaining ring
6
Type A shaft with retaining ring

第18 页
§9 Instructions for electrical operation
一、 Power supply
The working power supply used by this device is
Voltage: single-phase AC220V ±10%
Frequency: 50Hz ±2%
Electrical damage or other damage caused by incorrect external power supply is
not included in the warranty.
二、 Operation panel
Chart 1 Operation panel diagram
See Chart 1: the operations panel is shown above
三、 Instructions for
1. Power indicator: indicator light for the power supply of the equipment.
This green indicator light is always on when the power switch is on.
2. Pause: yellow instantaneous button, one of the automatic operation buttons,
located at the bottom of the man-machine interface.

第19 页
Press this button during the automatic operation of the device to make the
device temporarily stop (the device's turntable stops, the motion of the film
frame stops, but the device is still in the automatic state).
After the device is suspended, press the auto run button again, and the device
will continue to run automatically, completing the automatic winding process of
the device.
This button is not valid while the device is in standby mode.
Note: pneumatic top pressing device, here is the top pressing button, used to
control the rise and fall of the top.
3. Start: green instantaneous button, located at the bottom of the man-machine
interface.
This switch has two functions:
1) in standby mode, when the membrane frame is not at the highest or lowest
level, press the switch to lower the membrane frame to the lowest level, so that
the machine is in the packaging preparation state.
2) in standby mode, when the membrane frame is at the upper or lower limit,
press the switch and the machine will run automatically according to the set
parameters and procedures;
4. Emergency stop: red push-pull mushroom head self-locking button.
The position is below the man-machine interface.
Press down when all actions and PLC internal parameters stop and reset, the
machine will not remember all previous actions.
However, all Settings of the device will keep the user's Settings.

第20 页
四、 Directions for use
1. Manual operation:
Under manual operation mode, press the buttons of turning inventory,
membrane frame rising and membrane frame falling respectively to complete
manual operation of the equipment.
In this mode, the above three keys are all operated by holding down the
corresponding part of the key, and stop after releasing the key.
Under manual operation mode, press the orange button at the bottom left of
the man-machine interface to enter the semi-automatic operation mode.
2. Semi-automatic operation:
In semi-automatic operation mode, put the goods on the chassis, put the film
coil on the roll holder, press the film penetration mode to wear the film, and
then press down the rotation button to rotate the rotary table.
When the film frame rises to the required position, press the film frame rise
button again to make the film frame stop rising;
When the winding number of the top layer reaches the number of winding you
need, press the down button of the film frame to make the film frame fall to the
bottom or press the down button of the film frame again to make the film frame
stop rising.
Press the turn inventory button to stop the rotation of the turntable and remove
the goods.
Repeat the above process to complete the packaging.
In this mode, the above three keys are pressed to release the corresponding
parts of the operation, and the operation stops after pressing again.
In semi-automatic operation mode, press the orange button at the bottom left