JS Automation Corp DIO-3232 User manual

DIO-3232
DIGITAL I/O CARD
USER’S MANUAL (V1.4)
健昇科技股份有限公司
JS AUTOMATION CORP.
台北縣汐止市㆗興路 100 號6樓
6F,NO.100,CHUNG-SHIN RD.
SHI-TSU,TAIPEI,TAIWAN,R.O.C.
TEL
：886-2-2647-6936
FAX
：886-2-2647-6940
http://www.automation.com.tw
E-mail：[e-mail]
[e-mail]
Export: [e-mail]

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CONTENTS
1. FORWARD .....................................................................................................................................2
2. FEATURES.....................................................................................................................................3
3. SPECIFICATIONS........................................................................................................................4
3.1 DIO-3232 MAIN CARD......................................................................................................4
3.2 DIO-3232 DIN RAIL MOUNTED WIRING BOARD.......................................................4
4. LAYOUT.........................................................................................................................................5
4.1 DIO-3232 MAIN CARD LAYOUT.....................................................................................5
4.2 DIO-3232 WIRING BOARD LAYOUT (N MOS) .............................................................5
4.3 DIO-3232 WIRING BOARD LAYOUT (P MOS)..............................................................6
5. PIN DEFINITIONS........................................................................................................................7
5.1 FRONT VIEW OF CONNECTOR....................................................................................7
5.2 PIN DEFINITIONS..............................................................................................................7
6. I/O INTERFACE DIAGRAM.......................................................................................................8
6.1 INPUT DIAGRAM............................................................................................................8
6.2 OUTPUT DIAGRAM........................................................................................................8
6.3 WIRING BOARD OUTPUT DIAGRAM(N MOS)............................................................8
6.4 WIRING BOARD OUTPUT DIAGRAM(P MOS).............................................................9
7. EXTERNAL WIRING DIAGRAM............................................................................................10
7.1 EXTERNAL WIRING DIAGRAM (N MOS)...................................................................10
7.2 EXTERNAL WIRING DIAGRAM(P MOS) ....................................................................11
8. HARDWARE SETTINGS...........................................................................................................12
8.1 CARD ID SETTING..........................................................................................................12
9. APPLICATIONS..........................................................................................................................12
10. APPLICATION NOTE................................................................................................................13
10.1 TIP FOR USING NPN TYPE PROXIMITY S/W：.........................................................13
10.2 TIP FOR USING PNP TYPE PROXIMITY S/W：.........................................................13
11. DIMENSIONS..............................................................................................................................14
11.1 DIO-3232 MAIN CARD DIMENSION............................................................................14
11.2 DIO-3232 WIRING BOARD DIMENSION.....................................................................14
12. ORDER INFORMATION...........................................................................................................15
13. LAYOUT(OLD)............................................................................................................................16
13.1 DIO-3232 MAIN CARD LAYOUT...................................................................................16
14. DIMENSIONS(OLD)...................................................................................................................16
14.1 DIO-3232 MAIN CARD DIMENSION ............................................................................16

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Notes on hardware installation
Please follow step by step as you are installing the control cards.
1. Be sure your system is power off.
2. Be sure your external power supply for the wiring board is power off.
3. Plug your control card in slot, and make sure the golden fingers are put in right contacts.
4. Fasten the screw to fix the card.
5. Connect the cable between the card and wiring board.
6. Connect the external power supply for the wiring board.
7. Recheck everything is OK before system power on.
8. External power on.
Congratulation! You have it.

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1. FORWARD
Thank you for your selection of JAC’s product DIO-3232 32 inputs and 32 outputs DIGITAL I/O
card for IBM compatible industrial PC. In the field of industrial control, digital I/O is generally
controlled under a microprocessor and owing to their specific consideration of industrial
environment, it is quite different from the laboratory requirement.
This card is a FPGA based design and our experience in the noise immunity makes this card very
stable in the noisy environment and you don’t worry about computer down by external noise. we
wish the card that will be helpful to your project.
Other DIO series products:
DIO-9201 16 channel input and 16 channel output isolated digital I/O card (ISA bus)
DIO-2232 32 channel input and 32 channel output isolated digital I/O card (ISA bus)
DIO-2248 48 channel input and 16 channel output isolated digital I/O card (ISA bus)
DIO-2264 64 channel input isolated digital I/O card (ISA bus)
DIO-3248 48 channel input and 16 channel output isolated digital I/O card (PCI bus)
DIO-3264 64 channel input isolated digital I/O card (PCI bus)
DIO-4264 64 TTL digital I/O card (PC104 bus)
Any comment is welcome,
please visit our website:
www.automation.com.tw
for the up to date information.
2. FEATURES
2.1
PCI plug and play function with card ID for 16 identical cards
2.2 All of inputs and outputs are photo-coupler isolated
2.3 Build-in input de-bounce circuit
2.4 Accept external interrupt at IN0, IN1
2.5 LEDs for corresponding status indication
2.6 8 digits per I/O group with Green LED at first digit
2.7 Power MOS type output for high speed DC load

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3. SPECIFICATIONS
3.1 DIO-3232 MAIN CARD
3.1.1 Input photo-coupler isolation voltage ―2500Vac 1Min
3.1.2 Insulation resistance
―100M Ohm (min) at 1000Vdc
3.1.3 PCI bus data width ―32 bits
3.1.4 Card ID
―4 bits
3.1.5 Switching speed
―2.2KHZ max. ( with on board debounce circuit)
3.1.6 Input “ON” state ―2.8V(max) 4.5ma(min)
3.1.7 Input “OFF” state ―8V(min) 3ma(max)
3.1.8 Output channel
―32 ea of ON/OFF switching
3.1.9 I/O connector
―68 pin female mini scsi connector
3.1.10 Wiring board
―1 with round cable hook to main card
3.1.11 External supply
―DC 24±4V
3.1.12 Operation temperature
―0 to 70° C
3.1.13 Operation humidity
―RH5~95%, non-condensed
3.1.14 Dimension
―176(W)*122(H)mm
3.2 DIO-3232 DIN RAIL MOUNTED WIRING BOARD
3.2.1 External supply
―DC 24V±4V
3.2.2 Input status indicator ―32 LED, 8 digit per group with Green LED at first
digit
3.2.3 Output status indicator ―32 LED, 8 digit per group with Green LED at first
digit
3.2.4 Power indicator
―Red LED
3.2.5 Terminal
―every 4 has one common terminal.
(Different “common” for different positive power terminal )
3.2.6 Output capacity
―POWER MOS output, 1A continuous、120V DC (N MOS
max) 、24V DC (P MOS max)
3.2.7 Operation temperature
―0 to 70° C
3.2.8 Operation humidity
―RH5~95%, non-condensed
3.2.9 Dimension
―155(W)*107(H)mm

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4. LAYOUT
4.1 DIO-3232 MAIN CARD LAYOUT
CARD ID
DIP SWITCH
4.2 DIO-3232 WIRING BOARD LAYOUT (N MOS)

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4.3 DIO-3232 WIRING BOARD LAYOUT (P MOS)

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5. PIN DEFINITIONS
5.1 FRONT VIEW OF CONNECTOR
5.2 PIN DEFINITIONS
PIN Descriptions PIN Descriptions
1 IN0 [ External Input 0 ] 35 IN1 [ External Input 1 ]
2 IN2 [ External Input 2 ] 36 IN3 [ External Input 3 ]
3 IN4 [ External Input 4 ] 37 IN5 [ External Input 5 ]
4 IN6 [ External Input 6 ] 38 IN7 [ External Input 7 ]
5 IN8 [ External Input 8 ] 39 IN9 [ External Input 9 ]
6 IN10 [ External Input 10 ] 40 IN11 [ External Input 11 ]
7 IN12 [ External Input 12 ] 41 IN13 [ External Input 13 ]
8 IN14 [ External Input 14 ] 42 IN15 [ External Input 15 ]
9 IN16 [ External Input 16 ] 43 IN17 [ External Input 17 ]
10 IN18 [ External Input 18 ] 44 IN19 [ External Input 19 ]
11 IN20 [ External Input 20 ] 45 IN21 [ External Input 21 ]
12 IN22 [ External Input 22 ] 46 IN23 [ External Input 23 ]
13 IN24 [ External Input 24 ] 47 IN25 [ External Input 25 ]
14 IN26 [ External Input 26 ] 48 IN27 [ External Input 27 ]
15 IN28 [ External Input 28 ] 49 IN29 [ External Input 29 ]
16 IN30 [ External Input 30 ] 50 IN31 [ External Input 31 ]
17 OUT0 [ External Output 0 ] 51 OUT1 [ External Output 1 ]
18 OUT2 [ External Output 2 ] 52 OUT3 [ External Output 3 ]
19 OUT4 [ External Output 4 ] 53 OUT5 [ External Output 5 ]
20 OUT6 [ External Output 6 ] 54 OUT7 [ External Output 7 ]
21 OUT8 [ External Output 8 ] 55 OUT9 [ External Output 9 ]
22 OUT10 [ External Output 10 ] 56 OUT11 [ External Output 11 ]
23 OUT12 [ External Output 12 ] 57 OUT13 [ External Output 13 ]
24 OUT14 [ External Output 14 ] 58 OUT15 [ External Output 15 ]
25 OUT16 [ External Output 16 ] 59 OUT17 [ External Output 17 ]
26 OUT18 [ External Output 18 ] 60 OUT19 [ External Output 19 ]
27 OUT20 [ External Output 20 ] 61 OUT21 [ External Output 21 ]
28 OUT22 [ External Output 22 ] 62 OUT23 [ External Output 23 ]
29 OUT24 [ External Output 24 ] 63 OUT25 [ External Output 25 ]
30 OUT26 [ External Output 26 ] 64 OUT27 [ External Output 27 ]
31 OUT28 [ External Output 28 ] 65 OUT29 [ External Output 29 ]
32 OUT30 [ External Output 30 ] 66 OUT31 [ External Output 31 ]
33 +24V [ External DC24V power ] 67 +24V [ External DC24V power ]
34 +24V [ External DC24V power ] 68 +24V [ External DC24V power ]

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6. I/O INTERFACE DIAGRAM
6.1 INPUT DIAGRAM
6.2 OUTPUT DIAGRAM
6.3 WIRING BOARD OUTPUT DIAGRAM(N MOS)
4 outputs with one
common (extV+)
DC5V~DC120V
3.3K
330
12
3 4
+5V
EXT_IN
CARD ADAPTER+24Ve
EXT_IN +24V
COM
COM
+5V
12
3 4
EXT_O UT
extVn
CARD ADAPTER
COM
+24Ve
EXT_IN +24V
COM
1
2
3
4
5
CON
O0
O1
O2
O3
COMA
MO S FET O UTPUT
COM
COM
COM
COM

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6.4 WIRING BOARD OUTPUT DIAGRAM(P MOS)
+24Ve
OUT3
R
PMOS
DIODE
+24Ve
OUT2
R
PMOS
DIODE
+24Ve
OUT1
R
PMOS
DIODE
+24Ve
OUT0
R
PMOS
DIODE
1
2
3
4
5
EXTG

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7. EXTERNAL WIRING DIAGRAM
7.1 EXTERNAL WIRING DIAGRAM (N MOS)
※If different group of output use different voltage source, please make sure to connect the V-
together to the ground of external DC24V power supply.
※IN0, IN1 may accept external interrupt (refer: software manual for detail)
Load
Load
Load
Load
Load
Load
Load
5Vdc
extV2
extV2
IN0 O0
O1
O2
O3
O4
O5
O6
O7
IN1
IN2
IN3
COM
+24V
COM
(GND)
IN4
IN31
O8
O31
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
Load
DC24V
MAX 120Vdc
INPUT EXAMPLE OUTPUT EXAMPLE
DIO3232
ADAPTER
Load
Load
Load
Load
Load
Load
Load
5Vdc
extV2
extV2
IN0 O0
O1
O2
O3
O4
O5
O6
O7
IN1
IN2
IN3
COM
+24V
COM
(GND)
IN4
IN31
O8
O31
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
Load
DC24V
MAX 120Vdc
INPUT EXAMPLE OUTPUT EXAMPLE
DIO3232
ADAPTER

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7.2 EXTERNAL WIRING DIAGRAM(P MOS)
IN0
IN1
IN2
IN3
EXTG
INPUT EXAMPLE
EXTG
+24Vi DC
EXTG
O31
O30
O29
O28
Load
Load
Load
Load
DC
DC
DC
DC
+24Vdc Load
O27
O0
IN4
IN31
OUTPUT EXAMPLE
32I/32O
ADAPTER

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8. HARDWARE SETTINGS
8.1 Card ID setting
Since PCI cards have plug and play function, the card ID is required for programmer
to identify which card he/she will control without knowing the physical address
assigned by the Windows. A 4 bits DIP switch or rotary switch for distinguishing the
16 identical card.
The following example sets the card ID at 12.
DIP SW SETTING：
：：
：(ID=12)
9. APPLICATIONS
9.1 Accept：- P.B./M.S./EMG./Contact- Start/Stop/Limit swith/sensor
- Interlock/selective Sw.- Proximity switch
- Aux. contact of transducer/detector
9.2 As I/O of S/W PLC Controller
Power MOS type output: drive high speed DC load
1234
0
1
ON
1248 Weighting
0123
4
5
6
7
8
9
A
B
C
DEF

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10. APPLICATION NOTE
10.1 Tip for using NPN type proximity S/W：
The NPN type proximity sensor can directly connect to input of wring board.
10.2 Tip for using PNP type proximity S/W：
The PNP type proximity sensor need extra pull down resister connect to input of wring
board.
1.5K
1/2W
+24V
NPN
GND
INPUT
Wring board
OUTPUT
+24V
O/P
GND
1
23
4
3.3K
330
+24V
1.5K
1/2W GND
I/P
+24V
PNP
GND
INPUT
Wring board
OUTPUT
+24V
O/P
GND
1
23
4
3.3K
330
+24V
GND
I/P

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11. DIMENSIONS
11.1 DIO-3232 MAIN CARD DIMENSION
11.2 DIO-3232 WIRING BOARD DIMENSION

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12. ORDER INFORMATION
PRODUCT DESCRIPTIONS
DIO-3232 64-channel Digital I/O Card for 32 DI and 32 D0 Photo-coupler isolated
DIO-3232 WIN Dll (VB/VC/C++ Builder) of DIO-3232 card for Win95/98/NT
DIO-3232 LVW Vi of DIO-3232 card for LabVIEW
DIO-3232 DIN(N) DIN rail mounted wiring board for 32 input and 32 power N-MOS output
DIO-3232 DIN(P) DIN rail mounted wiring board for 32 input and 32 power P-MOS output
M266868150 68 pin SCSI II cable 1.5M
M266868300 68 pin SCSI II cable 3.0M

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13. LAYOUT(OLD)
13.1 DIO-3232 MAIN CARD LAYOUT
CARD ID
DIP SWITCH
14. DIMENSIONS(OLD)
14.1 DIO-3232 MAIN CARD DIMENSION