JS Automation Corp DIO8265 User manual

DIO8265
Digital I/O Card
User’s Manual (V1.1)
健昇科技股份有限公司
JS AUTOMATION CORP.
新北市汐止區中興路 100 號6樓
6F., No.100, Zhongxing Rd.,
Xizhi Dist., New Taipei City, Taiwan
TEL：[phone]
FAX：[phone]
http://www.automation.com.tw
E-mail：[e-mail]

1
Correction record
Version
Record
1.0
New
1.1
1.
Modify Notes on hardware installation
2.
Add Warranty
3.
Add specifications to each input and output (chapt. 6)
4.
Modify chapt. 7 External wiring diagram

2
Contents
1. Forward ............................................................................................................................................ 5
2. Features ............................................................................................................................................ 6
2.1 Main card..................................................................................................................................6
2.2 DIN rail mounted wiring board ................................................................................................6
3. Specifications ................................................................................................................................... 7
3.1 DIO8265Main card...................................................................................................................7
3.2 DIN rail mounted wiring board ................................................................................................8
4. Layout and dimensions..................................................................................................................... 9
4.1 DIO8265 Main card..................................................................................................................9
4.2 ADP8265DIN(R) DIN rail mounted wiring board.................................................................10
4.3 JS51050 for JM0 25PM DIN rail mounted dummy wiring board..........................................10
5. PIN definitions ............................................................................................................................... 11
5.1 Pin definitions for DIO8265_JF0 connector...........................................................................11
5.2 Pin definitions for DIO8265_JM0 connector .........................................................................12
6. I/O interface diagram...................................................................................................................... 13
6.1 TTL IO....................................................................................................................................13
6.2 Isolated output diagram ..........................................................................................................13
7. External wiring diagram................................................................................................................. 14
8. Hardware settings........................................................................................................................... 15
8.1 CARD ID setting ....................................................................................................................15
8.2 Jumper setting.........................................................................................................................15
9. Applications.................................................................................................................................... 16
10. Ordering information...................................................................................................................... 17

3
Notes on hardware installation
Please follow step by step as you are installing the control cards.
1. Be sure your system is power off.
2. Be sure your external power supply for the wiring board is power off.
3. Plug your control card in slot, and make sure the golden fingers are put in right contacts.
4. Fasten the screw to fix the card.
5. Connect the cable between the card and wiring board.
6. Connect the external power supply for the wiring board.
7. Recheck everything is OK before system power on.
8. External power on.
Congratulation! You have it.
For more detail of step by step installation guide, please refer the file
“..\download\Supplemental_technical_data\Step_by_step_installation_of_Contrl_Card.pdf “on the CD
come with the product or download the complementary documents from
http://www.automation.com.tw/common/Supplemental_technical_data.htm

4
Warranty
The DIO8265 is warranted against defects in materials and workmanship for a period of two years
from the date of shipment, as evidenced by receipts or serial no. on board. JS automation Corp. will, at
its option, repair or replace product that proves to be defective during the warranty period. This warranty
includes parts, labor and shipping costs of returning.
Except as specified herein, JS automation Corp. makes no warranties, express or implied, and
specifically disclaims any warranty of merchantability or fitness for a particular purpose. Customer’s
right to recover damages caused by fault or negligence on the part of JS automation Corp. shall be
limited to the amount theretofore paid by the customer. JS automation Corp. will not be liable for
damages resulting from loss of data, profits, use of products, or incidental or consequential damages,
even if advised of the possibility thereof. This limitation of the liability of JS automation Corp. will
apply regardless of the form of action, whether in contract or tort, including negligence. Any action
against JS automation Corp. must be brought within one year after the cause of action accrues.
JS automation Corp. shall not be liable for any delay in performance due to causes beyond its reasonable
control. The warranty provided herein does not cover damages, defects, malfunctions, or service failures
caused by owner’s failure to follow the JS automation Corp. installation, operation, or maintenance
instructions; owner’s modification of the product; owner’s abuse, misuse, or negligent acts; and power
failure or surges, fire, flood, accident, actions of third parties, or other events outside reasonable control.
If any defect occurs, you should email to us as the following form to get the fast response:
Detailed Company Information
Company/Organization:
Contact Person:
E-mail:
Address:
Country:
Tel/Fax:
Web Site:
Product information
product model:
serial no.:
Environment to Use: such as CPU board, Operating System, target application...
description of defect: (as detail as possible)

5
1. Forward
Thank you for your selection of JAC’s product DIO8265 64 outputs DIGITAL I/O card for
industrial PC. In the field of industrial control, digital I/O is generally controlled under a microprocessor
and owing to their specific consideration of industrial environment, it is quite different from the
laboratory requirement.
Our experience in the noise immunity makes this card very stable in the noisy environment and you
don’t worry about computer down by external noise. We wish the card that will be helpful to your
project.
Other DIO series products:
DIO9201 16 channel input and 16 channel output isolated digital I/O card (ISAbus)
DIO3206 48 channel TTL digital I/O Card (PCI bus)
DIO3208B 8 channel input and 8 channel relay output isolated digital I/O card (PCI bus)
DIO3216B 16 channel input and 16 channel output isolated digital I/O card (PCI bus)
DIO3217 16 channel input and 16 channel output isolated digital I/O card (PCI bus)
with multifunction timer/counter
DIO3232A/B 32 channel input and 32 channel output isolated digital I/O card (PCI bus)
DIO3248A/B 48 channel input and 16 channel output isolated digital I/O card (PCI bus)
DIO3264A/B 64 channel input isolated digital I/O card (PCI bus)
DIO3265 64 channel output isolated digital I/O card (PCI bus)
DIO8216 16 channel input and 16 channel output isolated digital I/O card (PCIe bus)
DIO8217 16 channel input and 16 channel output isolated digital I/O card (PCIe bus)
with multifunction timer/counter
DIO8232 32 channel input and 32 channel output isolated digital I/O card (PCIe bus)
DIO8264 64 channel input isolated digital I/O card (PCIe bus)
DIO4264 64 TTL digital I/O (PC-104 Module)
DIO6208 8 channel input and 8 channel relay output isolated digital I/O (PCI-104 Module)
DIO6216 16 channel input and 16 channel relay output isolated digital I/O (PCI-104 Module)
Any comment is welcome,
please visit our website
http://www.automation.com.tw/
http://www.automation-js.com/ for the up to date information.

6
2. Features
2.1 Main card
2.1.1 PCIe plug and play function with card ID for 16 identical cards
2.1.2 64 isolated DO channels
2.1.3 High voltage isolation on all isolated channel (2500 Vac)
2.1.4 Programmable debounce for TTL input
2.1.5 No output transition during start-up
2.1.6 Output status readback
2.1.7 External triggered interrupt (TTL IO07~IO00)
2.1.8 Input counter / frequency counter (on TTL IO07~IO00)
2.1.9 Keep output state after hot reset (jumper selectable)
2.1.10 Watch dog timer with default output on OUT07~OUT00
2.1.11 32bit timer with time up interrupt
2.2 DIN rail mounted wiring board
2.2.1 LEDs for corresponding status indication
2.2.2 8 digits per I/O group with Green LED at first digit
2.2.3 Optional Relay type output for different application requirement

7
3. Specifications
3.1 DIO8265Main card
Input Section
3.1.1 Interrupt : at TTL IO07~IO00
3.1.2 Counter/frequency counter : 16 bit at TTL IO07~IO00
Output Section
3.1.3 Output : 64 photo-isolated
3.1.4 Output rating : 3A @250Vac, 30Vdc (Relay)
TTL IO
3.1.5 Port : 2
3.1.6 Direction : software programmable on port base
3.1.7 Software debounce : No debounce, up to 8MHz
Timer 3.1.8 Length : 32 bit @1us
3.1.9 Interrupt : time up interrupt
Main Card General
3.1.10 Card ID : 4 bits
3.1.11 Insulation resistance : 100M Ohm (min) at 1000Vdc
3.1.12 Isolation voltage : 2500Vac 1Min
3.1.13 Connector : Centronic type SCSI II 68pin connector
3.1.14 Operation temperature : 0 to +70 degree C
3.1.15 Storage temperature : -20 to +80 degree C
3.1.16 Operation humidity : 5~95% RH, non-condensing
3.1.17 Dimensions : 165(W) * 110(H) mm , 6.5(W) * 4.4(H)in

8
3.2 DIN rail mounted wiring board
ADP8265DIN(R) DIN rail mounted wiring board
3.2.1 External supply : DC 24V±4V
3.2.2 Output status indicator : 64 LED, 8 digit per group with Green LED at first digit
3.2.3 Power indicator : Red LED
3.2.4 Output capacity : Relay : 3A continuous@250Vac(max)
3.2.5 Operation temperature : 0 to 70°C
3.2.6 Operation humidity : RH5~95%, non-condensed
3.2.7 Dimension : ADP8265DIN(R) : 274(W) * 107(L) * 45(H)mm
10.8(W) * 4.3(L) * 1.8(H)in
JS51050 25PM DIN rail mounted dummy wiring board for TTL I/O
3.2.8 Connection cable : D-type 25P cable to connect main and wiring board
3.2.9 Dimension : 86(W)*79(L)*52(H)mm , 3.4(W)*3.2(L)*2.1(H)in

9
4. Layout and dimensions
4.1 DIO8265 Main card
*dimension in bare board

10
4.2 ADP8265DIN(R) DIN rail mounted wiring board
*dimension in bare board
4.3 JS51050 for JM0 25PM DIN rail mounted dummy wiring board
*dimension in bare board

11
5. PIN definitions
5.1 Pin definitions for DIO8265_JF0 connector
PIN
Descriptions
PIN
Descriptions
68
+24V[External DC24V
power]
34
+24V[External DC24V
power]
67
OUT77[Port7 bit7 output]
33
OUT76[Port7 bit6 output]
66
OUT75[Port7 bit5 output]
32
OUT74[Port7 bit4 output]
65
OUT73[Port7 bit3 output]
31
OUT72[Port7 bit2 output]
64
OUT71[Port7 bit1 output]
30
OUT70[Port7 bit1 output]
63
OUT67[Port6 bit7 output]
29
OUT66[Port6 bit6 output]
62
OUT65[Port6 bit5 output]
28
OUT64[Port6 bit4 output]
61
OUT63[Port6 bit3 output]
27
OUT62[Port6 bit2 output]
60
OUT61[Port6 bit1 output]
26
OUT60[Port6 bit0 output]
59
OUT57[Port5 bit7 output]
25
OUT56[Port5 bit6 output]
58
OUT55[Port5 bit5 output]
24
OUT54[Port5 bit4 output]
57
OUT53[Port5 bit3 output]
23
OUT52[Port5 bit2 output]
56
OUT51[Port5 bit1 output]
22
OUT50[Port5 bit1 output]
55
OUT47[Port4 bit7 output]
21
OUT46[Port4 bit6 output]
54
OUT45[Port4 bit5 output]
20
OUT44[Port4 bit4 output]
53
OUT43[Port4 bit3 output]
19
OUT42[Port4 bit2 output]
52
OUT41[Port4 bit1 output]
18
OUT40[Port4 bit0 output]
51
OUT37[Port3 bit7 output]
17
OUT36[Port3 bit6 output]
50
OUT35[Port3 bit5 output]
16
OUT34[Port3 bit4 output]
49
OUT33[Port3 bit3 output]
15
OUT32[Port3 bit2 output]
48
OUT31[Port3 bit1 output]
14
OUT30[Port3 bit1 output]
47
OUT27[Port2 bit7 output]
13
OUT26[Port2 bit6 output]
46
OUT25[Port2 bit5 output]
12
OUT24[Port2 bit4 output]
45
OUT23[Port2 bit3 output]
11
OUT22[Port2 bit2 output]
44
OUT21[Port2 bit1 output]
10
OUT20[Port2 bit0 output]
43
OUT17[Port1 bit7 output]
9
OUT16[Port1 bit6 output]
42
OUT15[Port1 bit5 output]
8
OUT14[Port1 bit4 output]
41
OUT13[Port1 bit3 output]
7
OUT12[Port1 bit2 output]
40
OUT11[Port1 bit1 output]
6
OUT10[Port1 bit1 output]
39
OUT07[Port0 bit7 output]
5
OUT06[Port0 bit6 output]
38
OUT05[Port0 bit5 output]
4
OUT04[Port0 bit4 output]
37
OUT03[Port0 bit3 output]
3
OUT02[Port0 bit2 output]
36
OUT01[Port0 bit1 output]
2
OUT00[Port0 bit0 output]
35
*+24V[External DC24V
power] (Vcom)
1
*+24V[External DC24V
power] (Vcom)
*If main card only ， Vcom do not connect to +24Vin.

12
5.2 Pin definitions for DIO8265_JM0 connector
PIN
Description
PIN
Description
1
IO00: TTL port0 IO0
14
IO10: TTL port1 IO0
2
IO01: TTL port0 IO1
15
IO11: TTL port1 IO1
3
IO02: TTL port0 IO2
16
IO12: TTL port1 IO2
4
IO03: TTL port0 IO3
17
IO13: TTL port1 IO3
5
IO04: TTL port0 IO4
18
IO14: TTL port1 IO4
6
IO05: TTL port0 IO5
19
IO15: TTL port1 IO5
7
IO06: TTL port0 IO6
20
IO16: TTL port1 IO6
8
IO07: TTL port0 IO7
21
IO17: TTL port1 IO7
9
GND
22
GND
10
GND
23
GND
11
GND
24
GND
12
+5Vout_PC:
5V out from PC
25
+5Vout_PC:
5V out from PC
13
+5Vout_PC:
5V out from PC

13
6. I/O interface diagram
6.1 TTL IO
For TTL IO : IO07 ~ IO00, IO17 ~ IO10
I/P specification:
VI**
VIH **(min)
2V
VIL **(max)
0.8V
VO**
VOH **(min)
2.4V
VOL **(max)
0.5V @24mA
For byte-programmable TTL I/O IO07 ~ IO00, IO17 ~ IO10 to configured as pull high or pull
low. JP0,JP1 are used for output state of power on. (refer 8.2 Jumper setting)
6.2 Isolated output diagram
For output:
OUT07~OUT00, OUT17~OUT10
OUT27~OUT20, OUT37~OUT30
OUT47~OUT40, OUT57~OUT50
OUT67~OUT60, OUT77~OUT70 (Relay)
O/P specification:
VO**
VO** (max)
250Vac/30Vdc
Io **
IO** (cont)
3A(rms)
Notes:
** VI, input voltage
** VIH, High-level input voltage
** VIL, Low-level input voltage
** VO, output voltage
** VOH, High-level output voltage
** VOL, Low-level output voltage
** IO, output current

14
7. External wiring diagram
wiring board with Relay output

15
8. Hardware settings
8.1 CARD ID setting
Since PCIe cards have plug and play function, the card ID is required for programmer to
identify which card he/she will control without knowing the physical address assigned by the
Windows. A 4 bits DIP switch or rotary switch for distinguishing the 16 identical cards.
The following example sets the card ID at 12.
Example for card ID setting
Rotary switch set at ID=0
8.2 Jumper setting
JP0,JP1
1-2 short Pull High
2-3 short Pull Low
Jumper JP0 and JP1 is used for the TTL output default state, if you disable the TTL port or at
computer start-up period, the default state will be output. Select the one to match with the
succeeding circuit.
JP2
Warm reset jumper (JP2)
Reset output after warm reset
Keep output after warm reset

16
9. Applications
Accept：-- P.B./M.S./EMG./Contact- Start/Stop/Limit switch/sensor
-- Interlock/selective Sw.- Proximity switch
-- Aux. contact of transducer/detector
As I/O of S/W PLC Controller
Industrial ON/OFF control
Low speed counter
Frequency counter
Hardware event capture

17
10. Ordering information
PRODUCT
DESCRIPTIONS
DIO8265
64-channel Digital I/O Card for 64 D0 Photo-coupler isolated
ADP8265DIN(R)
DIN rail mounted wiring board for 64 power Relay output
JS51050
DIN rail mounted dummy wiring board (D type 25P male to terminals )
for JM0 TTL I/O
M26J68681M5F
68 pin SCSI II cable 1.5M
M26J68683M0F
68 pin SCSI II cable 3.0M
M270325X4
D type 25p male-female cable 1.5M
M270325X4S
D type 25p male-female cable 1.5M, shielding
M270325X0
D type 25p male-female cable 3.0M
M270325X0S
D type 25p male-female cable 3.0M, shielding
SM23404
Extension kit for JM0 (bracket and flat cable for 25P female D type
connector)