JUGS Sports M1750 User manual

OWNER’S MANUAL
Instructions for the
SAVE THIS MANUAL
REV 5
Part No. M1750 (110V)
Part No. M2750 (220V)

1
ATTENTION,
Coaches and Operators
of the JUGS FIELD GENERAL
™:
This manual must be kept with the machine
AT ALL TIMES.
Each coach and/or operator
must read and understand the instructions in this manual
BEFORE USING
the JUGS FIELD GENERAL
™FOOTBALL MACHINE.
Call 1-800-547-6843 or 503-692-1635
if you need additional copies.
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Product Safety Signs and Labels . . . . . . . . . . . . . . . . . . . . . . 3
Rules for Safe Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Machine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Transport Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Slide Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Operator Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Drills featuring the JUGS FIELD GENERAL™ can be
found at www.jugssports.com

2
Introduction
Your new JUGS FIELD GENERAL™football machine has been
checked for quality and craftsmanship. Its innovative design is backed
by three decades of research, development and manufacturing
experience. It has many features designed to make your practices
more efficient and enjoyable. Safety, performance and dependability
have been given top priority in the design of all JUGS ball-throwing
machines, making them easy to operate and maintain. With proper
care, your JUGS FIELD GENERAL™football machine will give you
many years of enjoyable service.
At JUGS, we are committed to providing our customers with safe,
dependable products. Your comments are always welcome and they
help us to continue to be the #1 producer of ball-throwing machines in
the world. Call or write to JUGS.
Safety Alert Symbols
Safety Alert Symbols indicate DANGER, WARNING or CAUTION. These
symbols may be used in conjunction with other symbols or pictographs.
Failure to obey a safety warning will result in serious injury to yourself or to
others. Always follow the safety precautions to reduce the risk of electric shock
and personal injury.
DANGER: Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury. This signal word
is to be limited to the most extreme situations.
WARNING: Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury. It may also
be used to alert against unsafe practices.
Product Safety Signs and Labels
The purpose of product safety signs and labels is to attract your attention to
possible dangers. The safety symbols, signal words and the explanations with
them, deserve your careful attention and understanding. The safety warnings
do not by themselves eliminate any danger. The instructions or warnings they
give are not substitutes for proper accident-prevention measures.
Product Safety Signs & Labels
3
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Figure 1
4
Carefully read all safety-sign decals affixed to the machine before operating
your JUGS
FIELD GENERAL™ Football Machine. See some typical
examples below.
Safety Signs and Labels Rules For Safe Operation
WARNING: JUGS
FIELD GENERAL™
Football Machines are intended
for use by operators who are at least 18 years of age and
who have been instructed in their use.
WARNING: Do not attempt to operate this machine until you have read
thoroughly and understand completely all instructions, safety
rules, machine labels, etc., contained in this manual. Failure
to comply can result in accidents involving electric shock or
serious personal injury. Save this Owner’s Manual and
review frequently for continuing safe operation, and for
instructing others who may use this machine.
WARNING: Do not connect your pitching machine to a power source until
you have assembled and adjusted the machine as described
in this manual and have read and understood all precautions
and operating instructions in the manual and printed on the
machine.
READ THIS MANUAL:
•Know your
FIELD GENERAL™
football machine. Read the Owner’s
Manual carefully. Learn the machine’s capabilities, features and
limitations—as well as the specific potential hazards related to this
machine.
•Guard against electrical shock by preventing body contact with
grounded surfaces. For example: radiators, pipes, fences or other
enclosures.
•Keep the operator’s area free of clutter. Pick up all loose balls around
the machine and keep ball supply in a pail, bucket or other suitable
container. Cluttered operating areas invite accidents.
•Do not allow children to operate the
FIELD GENERAL™ football
machine. You must be at least 18 years of age or older and instructed
in the proper operation, maintenance, care and storage of this machine
before operating it. Close supervision is necessary when this machine is
used near children.
5
▲
!
▲
!
▲
!
▲
▲
▲
▲
!DANGER
-SHOCK HAZARD- THIS MACHINE SHALL BE USED
AND STORED IN DRY LOCATIONS ONLY.
CJC-2
!WARNING
-PINCH POINT HAZARD- DO NOT PLACE HANDS OR
OTHER BODY PARTS INTO AREA NEAR MOVING TIRE(S).
CJC-3
!DANGER
-SHOCK HAZARD- ALWAYS UNPLUG MACHINE
BEFORE CHANGING FUSES.
CJC-5a
!CAUTION
-STABILITY HAZARD- “T” HANDLE MUST BE IN PLACE
AND TIGHTENED BEFORE USING MACHINE.
CJC-7
▲
!DANGER
-MECHANICAL HAZARD- READ ALL
OPERATING AND SAFETY INSTRUCTIONS BEFORE
USING THIS MACHINE. ONLY INSTRUCTED
PERSONNEL SHALL OPERATE THIS MACHINE.
CJC-1
▲
!DANGER
-IMPACT HAZARD- MAKE SURE PATH OF BALL IS
CLEAR TO THE RECEIVER BEFORE FEEDING THE BALL.
CJC-FB
▲
!WARNING
-MECHANICAL HAZARD- ALL TIRE LUG BOLTS MUST
BE CHECKED FOR TIGHTNESS BEFORE EACH USE.
CJC-9

6
•Inspect extension cords periodically and replace them if damaged.
•Use the proper extension cord. Make sure your extension cord is in
good condition. When using an extension cord, be sure to use one
heavy enough to carry the current your machine will draw. An
undersized cord will cause a drop in line voltage, resulting in loss of
power and overheating. A wire gauge size (AWG) of at least 16 is
recommended for an extension cord 25 feet or less in length. If in
doubt, use the next heavier gauge. The smaller the gauge number, the
heavier the cord.
•Do not abuse the cord. Never yank a cord to disconnect it from a
receptacle. Keep the cord away from heat, oil and sharp edges. Stay
constantly aware of cord location and keep it well away from the
rotating tires.
•Dress properly. Do not wear loose clothing, gloves, neckties, rings,
bracelets, or other jewelry. They can get caught and draw you into the
moving parts. Long hair should be tied up and tucked under hats and
helmets. Severe physical harm may result if loose clothing, jewelry or
hair is caught in rotating tires.
•Any person near this machine must always wear safety glasses
and football helmets while the wheels are rotating. Debris on the
tires can fly off and cause physical harm. Everyday eyeglasses have
only impact-resistant lenses; they are NOT safety glasses.
•Never touch rotating wheels. While pushing the passing/kicking
slide, hands and fingers should not go beyond feed-bar bearing.
•Inspect the machine before every use. If damaged, have it repaired
by a qualified JUGS service technician.
•Inspect the wheels before every use. Be sure the wheels are free of
grit and debris before turning on the machine.
•Do not use the machine if the ON/OFF switch does not work. In the
unlikely event that the switch becomes defective, have it replaced by a
qualified JUGS service technician.
7
•Keep the machine clean, and free of grit and dirt. With the machine
unplugged, use only a clean, damp cloth for cleaning. Never use brake
fluids, gasoline, petroleum-based products or any solvents to clean the
machine.
•Tighten all T-Clamps securely after adjusting the trajectory.
•Operate and store this machine only in a clean, dry location. Do
not use it outdoors if it is raining. If machine becomes wet, do not use
it. A potential shock hazard exists if this machine is used while or after
it has been exposed to water. Hand-dry surface water from the
machine with a clean cloth and allow the machine to completely air-dry
before its next use.
•Avoid awkward operations and hand positions where a sudden slip
could cause your hand to move into the rotating wheels.
ALWAYS make sure you have good footing and balance.
•
Use only JUGS technicians and JUGS replacement parts. All
repairs, whether electrical or mechanical, should be made by a
qualified JUGS service technician. When servicing, use only JUGS
replacement parts.
•Do not operate this machine under the influence of drugs,
alcohol, or any medication.
•Stay alert and exercise control. Watch what you are doing and use
common sense. Do not operate this machine when you are tired. Do
not rush.
•Avoid accidental starting when reconnecting to a power supply.
Always turn off the machine before disconnecting it from a power
source. Never leave the machine running unattended. Turn the
power off. Do not leave the machine until the wheels come to a
complete stop.
•Always unplug the machine when it is not in use.
Rules For Safe Operation
Rules For Safe Operation

WARNING: Do not allow your familiarity with the machine to cause you
to be careless. Remember that a careless fraction of a
second is enough time to inflict severe injury on yourself or
others.
SAVE THIS MANUAL. Refer to it often and use it to instruct other users. Do
not loan your football machine to anyone who has not been instructed in its
use. If you do loan your machine, be sure this manual goes with it.
Grounding Instructions
This product must be grounded. If it should malfunction or break down,
grounding provides a path of least resistance for electric current, to reduce the
risk of electric shock. This product is equipped with a cord having an
equipment-grounding conductor and grounding plug. The plug must be
connected to an appropriate GFCI outlet that is properly installed and
grounded in accordance with all local codes and ordinances.
Do not modify the plug provided. If it will not fit the outlet, have the proper
outlet installed by a qualified electrician. Improper connection of the
equipment-grounding conductor can result in a risk of electric shock. The
conductor with insulation having an outer surface that is green with or without
yellow stripes, is the equipment-grounding conductor. If repair or replacement
of the electric cord or plug is necessary, do not connect the equipment-
grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if the grounding
instructions are not completely understood or if you are in doubt as to whether
the pitching machine is properly grounded.
Extension Cords
Use only 3-wire 16 AWG, or larger, grounding-type extension cords that have
3-prong grounding plugs and 3-pole receptacles that accept the machine’s
plug. When using the machine at a considerable distance from a power
source, use an extension cord heavy enough to carry the current that the
Electrical
9
machine will draw. An undersized extension cord will cause a drop in line
voltage, resulting in a loss of power and causing the motor to overheat. Only
round-jacketed cords listed by Underwriter’s Laboratories (UL) should be
used.
When working with the machine outdoors, use an extension cord designed for
outside use. This is indicated by the letters “WA” on the cord’s jacket. Before
using the extension cord, inspect it for loose or exposed wires and cut or worn
insulation.
WARNING: Keep the cord away from the rotating tire area. Repair or
replace a damaged or worn cord immediately.
Electrical Connection
Your JUGS pitching machine is powered by a 90-volt motor(s). Do not operate
this machine on direct current (DC). A substantial voltage drop will cause a
loss of power and the motor will overheat. If the machine does not operate
when plugged into an outlet, double check the power supply. Your pitching
machine will operate under a standard 110-voltage AC outlet or 220-voltage if
applicable. Do not use an adapter with this product.
This machine is intended for use on a circuit that has an outlet like the one
shown in Figure 2. It also has a grounding pin like the one shown.
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Figure 2
8

11
WARNING: To prevent accidental starting or electrical shock that could
cause possible serious injury, assemble all parts to your
machine before connecting it to the power supply. The
machine should never be connected to a power supply when
you are assembling parts, making adjustments, cleaning,
servicing or when not in use.
1. Carefully lift the machine from its carton and place it on a level surface.
2. Make sure you have all the parts (See Figure 3). If any parts are missing,
do not operate the machine until the missing parts are replaced. Failure to
do so could result in possible serious personal injury.
3. Do not discard the packing materials until you have carefully inspected the
machine, identified all the parts and satisfactorily operated the machine.
NOTE:
If any parts are damaged or missing, do not attempt to plug in the power cord
and turn on the switch until the damaged or missing parts are obtained and are
installed correctly.
Unpacking
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!
Figure 3
Terminology
10
FLEX SHAFT
CONTROL BOX
SPEED DIAL
ON/OFF SWITCH
POWER CORD
HORIZONTAL T-HANDLE
HUB
WHEEL
PASSING SLIDE
SLIDE STOP
LEG
CRUTCH TIP
LEG T-CLAMP
(LEG CLAMP-NOT
SHOWN, LOCATED
UNDERNEATH BASE)
BASE
MOTOR
MOTOR CAP

Transport
The JUGS FIELD GENERAL™Football Passing Machine can be moved
quickly and easily by using the black Transport Tire.
1. Make sure the FIELD GENERAL™is turned off and
the wheels are
NOT spinning.
2. Remove
the
Passing/Punting Slide from the machine.
3. Loosen
the Elevating T-Clamp and rotate the Motor Mount Assembly
completely back. Tighten
the Elevating T-Clamp.
4.Slowly tip the machine over, onto the black tire.
front of the machine as shown below.
•
Do not use the white ball-throwing wheels for
moving this machine .
WARNING: Never leave machine unattended.
13
1. With the tire-side down, place the triangular leg clamp in the leg clamp
casting.
2. Insert the threaded end of the Leg T-Clamp through the center hole in
the leg-clamp casting and start the threads.
3. Install one leg in each round hole in the center piece of the leg clamp
casting. Tighten the Leg T-Clamp sufficiently to hold the legs in place
very snugly.
4. Place the crutch tips on the lower end of the legs if your JUGS machine
is to be used indoors. The crutch tips are not recommended for outdoor
use.
5. Lift the football machine upright and onto its legs.
IMPORTANT:
Always set up the machine so that two legs are positioned in front,
facing the target, and one leg facing back toward the operator.
1. Check the speed dial and make sure it is in the full counter-clockwise
position (pointer at the “0” setting) and the toggle switch is in the OFF
position.
2. Plug a heavy-duty, No.-16-gauge three-prong, extension cord into a
110-volt (or 220-volt if applicable) GFCI outlet and connect it to the
short cord on the pitching machine.
3. Loosen the Horizontal T-Clamp and position the machine to aim at
the desired target. Re-tighten the T-Clamp. Adjust the desired ball
trajectory by using the Elevating T-Clamp. (You will have to
practice this targeting to learn how to set the machine for each pass).
Machine Assembly
12
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!

OperationSlide Assembly
15
14
Figure 4a: Place the Slide Stop in the “up” position, as shown, and
tighten the wing nut.
Figure 4b: Standing behind the machine insert the Passing Slide as
shown.
Figure 4c: Loosen the wing nut on the Slide Stop and rotate to the
bottom position and tighten the wing nut.
Figure 4d: The Passing Slide is in the correct position when the motor is
on the left side.
WARNING: The horizontal adjustment and T-Clamps must always be
tightened securely before throwing passes. All lock knobs
and T-Clamps must also be tightened firmly before using
the JUGS FIELD GENERAL™ Football machine.
▲
!
Figure 4a
Figure 4c
Figure 4b
Figure 4d
IMPORTANT:
Always throw balls at speeds suitable for the age and skill level of the
receiver. Passes or punts which are too fast for the receiver will be
counterproductive and dangerous.
CAUTION: Football Helmets must be worn at all times.
▲
!
Control Box with Speed Dial

NOTE: We suggest that each operator spend a couple of hours
expermenting with the JUGS FIELD GENERAL™Football
Machine.
Throwing Spirals
Follow these four steps for passing or punting spirals:
a. Place the ball into
the cone.
b. Hold the ball in place with one hand placed lightly on the top.
c. Push the slide towards the wheels.
d. The ball will spiral smoothly towards the target.
17
Operation
16
Follow all safety-performance instructions in this manual. The following
ball-feeding instructions should be used to insure accurate and efficient
operation of the JUGS FIELD GENERAL™Football Machine.
Important FIELD GENERAL™Football Machine Feeding Instructions:
1. Hold the ball seams (leather stitching) up every time.
2. At the beginning of practice, or after any change in speed or
trajectory, have the receivers stand well clear while a sufficient
number of test balls are thrown to make certain the machine is
properly aimed at the intended target. If you move the machine for
any reason, repeat this process.
3. Do not permit more than one or two people around the football
machine during operation.
4. VERY IMPORTANT: Before you place the ball on the
passing/punting slide, you should look up at the receiver and make
absolutely sure he or she is watching you and is ready to receive
the ball. It is extremely important that you make sure that the area
immediately in front of the football machine and the flight path of the
ball is clear before you feed the balls into the football machine.
5. When the receiver has indicated he or she is ready, hold the ball
high in the air where the receiver can see the ball. Then bring the
ball down to the slide. Watch the ball as it slides toward the wheels,
then look up at the receiver. The whole feeding operation should be
smooth and without interruption.
6. Throw balls at speeds at which players can effectively learn the
desired skills. Balls thrown too hard will be counterproductive and
dangerous.You can adjust the speed as the player’s skills increase.
Generally speaking, passes can be timed about 6 seconds apart.
7. Deformed, soft, or wet balls will affect the accuracy of passes or
punts and must not be used. Mixing different types of balls (leather,
rubber, etc.) will affect consistency of throws or punts. Throw only
one type of football at a time.
Operation

19
18
Review the following instructions carefully to maintain maximum
accuracy with your JUGS FIELD GENERAL™Football Machine.
Maintain tire pressure at 16 to 17 psi.
Cleaning
•Keep the machine clean, and free of grit and dirt. Always use a clean
damp cloth when cleaning. Never use brake fluids, gasoline,
petroleum-based products, or any solvents, to clean the machine.
•Periodically, you must clean the wheels to help maintain its maximum
performance. Dirty wheels can easily be distinguished by either a
dark ring around the wheel surface or when the surface itself has
turned yellow and has a very glossy or shiny finish.
•Using medium-grade sandpaper (sometimes an even coarser grade
is necessary, depending on the amount of soil buildup), begin to
scrub the tire surface. This process can be very tedious and may
take up to 10 minutes per tire. However, it is necessary to completely
remove all foreign substances from the tires to prepare them for
better machine performance. You should sand the tires whenever
you notice the soil build-up forming. Always sand tires with the power
switch OFF and the machine unplugged.
Once you complete this operation, the tire surface will, in most
cases, take on the white color it was originally. Maintaining the tire in
this fashion will not only maximize the performance and accuracy of
your machine, but it will extend the life of the tire.
Storage
•Always store the machine and extension cord in separate, clean, dry,
secured areas. Cover the machine with a suitable dust cover that
does not retain moisture. Do not use plastic.
Maintenance Product Specifications
JUGS FIELD GENERAL™Football Machine
Product Specifications:
Motor Specifications:
Variable Speed
Maximum-developed horsepower ..................................1/4 hp
Volts .............................................................................. 90vDC
Amps ........................................................................ 2.8 amps
Hertz .......................................................................... 50/60 Hz
RPM (no load)............................................................1800 rpm
Overload protection ............................................................ yes
Wheel Specifications:
Size ........................................................................ 4.10/3.50-6
Pressure ....................................................................16-17 psi
Frame Specifications:
Legs ...................................................................... steel tubing
Motor-Mount and Leg-Clamp Casting .............. cast aluminum
Slide .................................................................. cast aluminum
Overall Height.................................................................. 56 in.
Overall Width .................................................................. 39 in.
Overall Weight .............................................................. 95 lbs.
Recommended Generator ........................Yamaha®EF1000iS
Recommended Balls ................................................................
..........Wilson, Nike, Spalding and Rawlings Leather Footballs
IMPORTANT:
Servicing requires extreme care and knowledge of the machine and
should be performed only by JUGS. For service, we suggest you
return the machine to JUGS for repair. Always use original factory
replacement parts.

21
Operator Notes
20
Operator Notes

Warranty
JUGS Sports guarantees that the JUGS
®
Ball-Throwing Machines are well
made; of good materials and workmanship; and agrees that if, within two
years after shipment thereof, any part so guaranteed should fail because of
defective material or workmanship in its manufacture, the Company will repair
or replace such part, free of charge, F.O.B. to its factory in Tualatin, Oregon;
provided, however, that upon request, the Buyer shall return the allegedly
defective part to the Company’s factory with transportation charges thereon
prepaid. Commercial use of any JUGS
®
product automatically limits this
warranty to 30 days after date of shipment.
This warranty shall not be effective if the equipment has been subject to
misuse, negligence or accident, nor if the equipment has been repaired or
altered outside of our Tualatin factory in any respect which, in our judgment,
affects its condition or operation.
• RETURN PERFORTATED CARD BELOW TO JUGS SPORTS •
Warranty Record
JUGS Serial No.___________________________ Date Delivered:__________________
Model:__________________________________________________________________
Name:__________________________________________________________________
Address:________________________________________________________________
________________________________________________________________________
________________________________________________ Zip:____________________
Phone: (_______)_________________________________________________________
Purchased From:__________________________________________________________
Type of Activity if other than school
(i.e., Pop Warner, Youth Football, etc.)
_______________________________________________________________________
Coach/Manager Name:_____________________________________________________
23
Operator Notes
22

In the USA and Canada, call toll free: 1-800-547-6843.
Internationally, call collect: 0-503-692-1635.
Our fax number is: 503-691-1100.
www.jugssports.com
Model:_______________________
Serial No:_______________________
Date Delivered:_______________________
• SAVE THIS PORTION FOR YOUR RECORDS •
PLACE
STAMP
HERE
JUGS Sports
P.O. Box 365
Tualatin, Oregon 97062

If you need
more information about
this product
or any other
JUGS product or service,
please contact
the manufacturer:
In the USA and Canada,
call toll-free:
1-800-547-6843.
For International Orders,
call collect:
0-503-692-1635.
Our fax number is
1-503-691-1100.
Visit our website at
www.jugssports.com.
Se habla español.
©2009 JUGS SPORTS
FIELD GENERAL-0209