K-Line KL30230 User manual

WARNING: ReAd INstRuctIoNs completely pRIoR to use
OPERATING INSTRUCTIONS
315 Garden Avenue • Holland, MI 49424
klineindustries.com • 1-800-824-KLINE (5546) • [email protected]
Kl30230 RevolvING eNGINe stANd

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INtRoductIoN:
This manual contains information to help you learn about the safe and proper use of the K-Line®
Revolving Engine Stand. K-Line® Industries, Inc. cannot anticipate all conceivable or unique situations.
The instructions and warnings included in this manual are not necessarily all-inclusive. You must make
sure all conditions and procedures do not jeopardize your personal safety.
The K-Line® Revolving Engine Stand is a manually operated engine stand, designed to facilitate service
of an engine through lifting and/or rotation of the engine.
DISCLAIMER: All information, images, and specications contained in this manual are based on the
latest information available at the time of publication. K-Line® reserves the right to make changes
at any time without notifying any person or organization of such revisions or changes. K-Line® is
not liable for incidental or consequential damages (including lost prots) in connection with the
furnishing, performance, or use of this material.
INteNded uses:
• Supporting an engine for service
• Rotating an engine to facilitate ergonomic servicing
• Lifting an engine to provide swing clearance for rotation
sAfety pRecAutIoNs:
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury.
CAUTION: Used without the safety alert symbol indicates a potentially hazardous situation which, if
not avoided, may result in property damage.
Before using the K-Line® Revolving Engine Stand, read, understand, and follow the safety precautions
and operating instructions outlined in this manual. This equipment must be operated by qualied
personnel. The operator must be familiar with the lifting and service of engines, safe lifting practices
and the dangers involved in manipulating and servicing engines.

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Personal Protection/imPortant information
Eye & Face Protection: To
avoid eye injury, always
wear protective glasses
or face shield that meets
ANSI Z87+ Standards. Make sure no one can be
injured by ying objects or debris when using
tools or working on a component.
Read the Manual: To avoid personal
injury, carefully read and understand
all instructions before attempting to
operate any equipment or tools. Do
not operate or work on a machine unless you read
and understand the instructions and warnings in
this and all other applicable manuals.
WARNING WARNING
Hazard avoidance
Crushing Hazard: The
K-Line® Engine Stand
is very heavy. Specic
weights are detailed
in this manual. Use
caution when moving the stand.
Inspect Equipment: Inspect prior
to each use for dents, cracks, bends,
or worn parts. If damage is found,
discontinue use until inspected and
released by an approved inspector at
the dealership.
Pinch Point Hazard: Personal injury
can result from improper use of this
tool and supporting of the load.
Keep body parts clear of moving
parts when lifting or rotating.
Fire/Smoking Hazard:
Clean up all leaked or
spilleduidsimmediately.
Oil, fuel, or cleaning uid
leaked or spilled onto any hot surfaces or electrical
components can cause a re, resulting in personal
injury or death.
Personal Protection/imPortant information
WARNING
Slip & Fall Hazard:
Personal injury can
result from slips or falls.
DO NOT leave tools or
components laying around the work area. Clean
up all spilled uids immediately. Use caution when
walking around the stand.
WARNING
Hazard avoidance
Additional Crushing
Hazard: Personal
injury or death can
result from improper
use of this tool and
supporting of the load. Make sure the K-Line
Engine Stand is used only on a at ,dry, level, and
hard surface. Do not work beneath any supported

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pRoduct dAtA:
• Rated capacity: 2722 kg (6,000 lb)
• Full 360° rotation capability
• Maximum output torque rating: 1356 N-m (12,000 in.-lbs.)
• Stand weight including supplied adapter plates: approximately 400kg (882 lb)
• Lifting stoke at mounting hub surface – 305mm (12”)
• Angle of mounting hub surface – level to 35° inclined
ProHibited action
WARNING
To avoid serious or fatal injury, only
use the K-Line® Engine Stand for its
intended purpose, which is holding,
rotating, and lifting engines within
the WLL and requirements detailed in this manual
and on equipment labels.
To avoid serious or fatal injury, do
not exceed the Working Load Limit
(WLL) of any K-Line® Engine Stand
component.
Do not modify the K-Line® Engine
Stand in any way by welding, heating,
drilling, machining, or grinding.
To avoid serious or fatal injury due
to load instability, do not use the
K-Line® Engine Stand on unstable
surfaces or aboard a vessel or vehicle
of any kind.
AdditionAl WArnings:
1. Keep all body members clear of the engine and stand during use. Unavoidable pinch, crush, and
entanglement points exist in the assembly.
2. Do not wear loose clothing or jewelry as they can be caught in stand components.
3. Do not use the stand if there are bent, broken, cracked, or damaged components (including label).
4. Exercise extreme caution during mounting of engine, as the engine could shift unexpectedly on its
supports.
5. Exercise caution when walking around the engine stand. Potential trip hazards exist due to the frame
structure.
6. Check mounting of the engine before use. Only use adapter plates and mounting bolts specied for
use with the engine and stand, rated for the weight of the engine.

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DATE:
DRWN BY:
APRVD BY:
SHEET:
MATERIAL:
HEAT TRT:
FINISH:
PART DESCRIPTION AND NUMBER:
ASSEMBLY DESCRIPTION AND NUMBER:
SCALE:
330MM (13") 2722 KG (6000 LB)
508MM (20") 2268 KG (5000 LB)
635MM (25")
CENTERLINE OF ENGINE
1815 KG (4000 LB)
CENTER OF GRAVITY WITHIN
50.8MM (2") ALL DIRECTIONS
LOAD TEST DATA
DATE COMPLETED:
COMPLETED BY:
MANUFACTURING ORDER #
QTY IN ORDER:
DIMENSION/ITEM TO CHECK BEFORE: AFTER:
DIMENSION A
DIMENSION B
DIMENSION C
LOAD TEST NOTES:
1. THIS SHEET MUST BE ADDED TO HISTORY FOLDER FOR RECORDS AFTER LOAD
TEST IS PERFORMED.
B 10/19/18 RELEASED
REV DATE DESCRIPTION ECN NONE5/13/132/2
NONEJJB
SEE P/L
HD ENGINE STAND, 4430230
HD ENGINE STAND, 4430230
ALL DIMENSIONS ARE IN MILLIMETERS UNLESS OTHERWISE SPECIFIED
1:8
DIMENSIONING AND TOLERANCING PER ASME Y14.5-2009
C : 17" X 22"
DO NOT SCALE DRAWING
THE INFORMATION HEREON IS THE PROPERTY OF K-LINE INDUSTRIES, INC. AND/OR ITS
SUBSIDIARIES. WITHOUT WRITTEN PERMISSION, ANY COPYING, TRANSMITTAL TO OTHERS
AND ANY USE EXCEPT FOR THAT WHICH IT IS LOANED, IS PROHIBITED.
INDUSTRIES, INC.
315 GARDEN AVENUE, HOLLAND, MI. 49424 USA
IT IS THE SOLE RESPONSIBILITY OF THE SUPPLIER TO REQUEST
K-LINE SPECIFICATIONS AS THEY PERTAIN TO THIS DRAWING.

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EnvironmEntal rEquirEmEnts
• Temperature
-23°C to 93°C (-10°F to 200°F)
• Humidity
Use in any humidity condition is permissible
• Wind Eects
Wind gusts in the work area must be below 32 kph (20 mph) during use to avoid excessive
horizontal forces on the engine which can result in loss of stability
Emissions
• Noise
Under 56 dB
opeRAtING INstRuctIoNs:
sEtup
1. Ensure engine is within the capacity of the stand.
2. Select an appropriate engine adapter for the engine needing service. Ensure that the adapter will
keep the center of mass of the engine within 50.8mm (2’’) of the axis of the stand.
3. Torque socket head cap screws attaching the adapter to the stand to 135 N-m (100 ft-lb).
4. Use manufacturer’s recommended lifting points and a suitable hoist or lifting device to lift the
engine.
5. Use the selected adapter to mount the engine to the stand. Ensure adapter’s bolts are tightened to
the required torque values.
6. Slowly set weight of engine onto stand.
7. Remove lifting devices from engine.

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rotating
1. Ensure all workers and tools are clear
of the engine.
2. Firmly grasp the crank handle and
slide the lock collar to unlock the
handle. A magnet in the collar will
retain it in the unlocked position
during use.
3. Rotate the crank handle to rotate the
engine into the desired position.
4. When rotation is complete, turn
handle to align the lock collar’s pins
with the holes in the frame. Slide the
lock collar to lock the handle.
lifting/lowEring
1. To lift, tighten the jack release valve (hand tight) and use the provided handle to pump the jack to the
desired height.
2. Rotate the engine to the desired position as outlined in the section above.
3. Lower the engine to the lowest possible position by carefully opening the jack release valve to achieve
the desired height, and re-tightening the jack release valve.
EmErgEncy instructions
Stand contains some combustible petroleum products. Engines are likely to contain signicant amounts of
ammable liquids and vapors. In case of re, use a class ABC dry chemical or class BC CO2 re extinguisher.
DO NOT ATTEMPT TO USE WATER TO EXTINGUISH FIRE.

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mAINteNANce
maintEnancE schEdulE
• Clean worm and gear of dirty/excess grease and reapply molybdenum disulde grease every year
(occasional use) or every 6 months (heavy use)
• Use ISO VG 100 (SAE 30 wt.) non-detergent oil to lubricate the bushings every 6 months (occasional
use) or every 2 months (heavy use)
• Check oil level on hydraulic jack monthly. Lower the jack piston and remove the ller plug. Oil should
be just below the ller hole. Fill as needed with good quality hydraulic oil.
End-of-lifE instructions
The K-Line® Revolving Engine Stand is designed to provide a long life of service. If the need arises
to decommission a stand, contact K-Line® customer service for scrap/disposal instructions for your
location.
stoRAGe RequIRemeNts
Store upright in a cool, dry location. If storing for more than 3 months, clean and wipe unpainted
surfaces with light oil to protect against corrosion. Remove gear cover and coat mating surfaces
of worm and gear with a generous amount of molybdenum disulde grease. Take care not to
contaminate bushings with grease. Replace gear cover.
After long-term storage, re-oil all bushings with ISO VG 100 (SAE 30 wt.) non-detergent oil. Remove
gear cover and wipe o dirty or excess grease from worm and gear. Reapply grease as needed. Replace
gear cover.

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11/2/2018

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notEs

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4430230-200 Rev A
Copyright 2018 K-Line® Industries, Inc.
FOR PRODUCT INFORMATION OR
TO PURCHASE REPLACEMENT PARTS
CONTACT K-LINE CUSTOMER SERVICE AT
1-800-824-KLINE (5546)
CSER[email protected]
KLINEINDUSTRIES.COM