Kässbohrer PistenBully 400 4F User manual

Operating Manual
From WKU 824 11319.en
Vehicle

Printed in Germany
Copyright ®
Not to be reprinted, translated or duplicated either wholly or in part without written
permission.
Technical details might not necessarily be exactly as described or illustrated in this
operating manual.
Printed on environmentally friendly paper (bleached without chlorine, recyclable).
Kässbohrer Geländefahrzeug AG
Kässbohrerstraße 11
D-88471 Laupheim

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Overview
Technical Customer Service and
Replacement Parts Sales . . . . . . . . . . . . 5
Safety symbols used . . . . . . . . . . . . . . . . . . . . 6
Vehicle and engine numbers . . . . . . . . . . . . 9
Technical data . . . . . . . . . . . . . . . . . . . 10
Fluids and lubricants . . . . . . . . . . . . . . . 12
Safety instructions . . . . . . . . . . . . . . . . 15
Permissible weights of front-mounted
auxiliary equipment. . . . . . . . . . . . . . . . 30
Cockpit. . . . . . . . . . . . . . . . . . . . . . . . . 34
PistenBully transport . . . . . . . . . . . . . . . 91
Attaching auxiliary equipment . . . . . . . . . 96
Tilting the driver's cab/load platform . . 101
Electrics . . . . . . . . . . . . . . . . . . . . . . . 107
Inspections and checks . . . . . . . . . . . . 119
Getting in – driving – getting out. . . . . 130
Starting the diesel engine . . . . . . . . . . 130
Towing vehicle . . . . . . . . . . . . . . . . . . 139
Driving tips and information . . . . . . . . 141
INTRODUCTION
TECHNICAL DATA
SAFETY INSTRUCTIONS
USE
CHECKS
OPERATION
CONTENTS

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Front blade. . . . . . . . . . . . . . . . . . . . . 151
AlpinFlex tiller . . . . . . . . . . . . . . . . . . 154
– Operating manual: maintenance instructions
– Logbook
– Operating manual for the diesel engine (DVD)
– Operating manual for the front mounted tiller
blower (optional equipment)
– Operating manual for the drum winch (optional
equipment)
AUXILIARY EQUIPMENT OTHER ON-BOARD DOCUMENTS
CONTENTS

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data
Overview
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Your experience is important to us!
We strive relentlessly to create a complete and correct docu-
mentationforyour product. However,weverymuch appreciate
your comments and suggestions for improvement; please do
not hesitate to share this with us.
Kässbohrer Geländefahrzeug AG
Technical Documentation
Kässbohrerstraße 11
88471 Laupheim
Deutschland
Technical Customer Service and Replacement
Parts Sales
You can find the responsible contact person for your applica-
tion / country on the Internet:
Homepage: http://www.pistenbully.com
Your vehicle number is required for technical support and
replacement parts ordering.
Use of genuine spare parts
We recommend using original parts from Kässbohrer
Geländefahrzeug AG and conversion and accessory parts that
have been expressly approved for your vehicle type. We have
subjected these parts to special test procedures to certify their
reliability, safety and suitability specifically for vehicles from
Kässbohrer Geländefahrzeug AG. We are not able to judge the
suitability of for third-party products, even if these have TÜV
approval or an official approval and we shall not be held
responsible for these.
You can obtain original parts at your Kässbohrer
Geländefahrzeug AG service center. Our service personnel can
provide you with complete information about technical modi-
fications and also perform a proper installation.
Any and all warranty claims shall become invalid for the use of
third-party products. We do not accept any responsibility for
consequential damages resulting from this.
INTRODUCTION

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This operating manual provides:
Information on how to handle, maintain and care for your
PistenBully.
Important instructions concerning correct and economical
operation.
Warnings so that you recognise dangers in good time and
avoid them.
Make sure that the operating manual is always in the
storage compartment in the driver's cab.
e.g. = for example
MA= tightening torque
SP no. = order number for spare part
min./max.= minimum/maximum
Sec. = Section
Important information!
The machine or surroundings may get damaged.
This symbol draws your attention to tips for users
Abbreviations used
i
Symbols used
DANGER!
There is an immediate danger to life and limb
unless appropriate precautions are taken.
WARNING!
Possibly a very dangerous situation!
There is an immediate danger to life and limb unless
appropriate precautions are taken.
CAUTION!
Dangerous situation!
Can result in injuries unless appropriate precautions
are taken.
i
INTRODUCTION TO THE OPERATING MANUAL

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EC DECLARATION OF CONFORMITY
Manufacturer
Kässbohrer Geländefahrzeug AG
Kässbohrerstraße 11
88471 Laupheim
Deutschland
We herewith declare that the machine described in the
following
and the version available on the market correspond in
design and construction to the fundamental safety and
health requirements stipulated by the EC Directive on
Machinery. This declaration shall become null and void
should any alterations be made to the machine without our
express approval.
Description of the machine
Snow groomer
Machine type
PistenBully 400 4F
Applicable EC directives:
EC Directive for Machinery MRL 2006/42/EC
EMC Directive 2014/30/EU
EC Directive on Noise Emission 2000/14/EC
Measured sound power level
110 dB(A)
Guaranteed sound power level
113 dB(A)
Applied harmonized standards, in particular:
EN ISO 12100:2010
EN ISO 14982:2009
EN 15059:2009 + A1:2015
Applied national standards:
EN ISO 3471:2008
Authorized representative for the compilation of the
technical documents: Jürgen Magg
The detailed EC declaration of conformity can be found in
the delivery/sales documents.
INTRODUCTION


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NOTE

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The vehicle number is stamped on the front of the vehicle,
on the face end of the right-hand frame.
This operating manual is for the vehicle
Please insert the appropriate entries
WKU...................................................
The engine number is stamped on the engine type plate.
Vehicle number Engine number
VEHICLE AND ENGINE NUMBERS

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Dimensions
Weight
Operating parameters
Engine
Width
Without tracks 2500 mm
Across aluminium tracks 4206 mm
Across steel tracks 4206 mm
Across AlpinFlex tiller 5500 mm
Height 2830 mm
Height with cab tilted 3250 mm
Length
With tiller and pusher blade 9010 mm
Load platform 2120 x 1920 mm
Dead weight with aluminium tracks 8045 kg
Dead weight with steel tracks 8645 kg
Permissible gross weight with auxiliary
equipment 11800 kg
Maximum carrying capacity of the load
platform when the tiller/front blade is not
attached 1,500 kg
Continuously variable speed 0 - 21km/h
Ground pressure with aluminium tracks 0.052 kg/cm2
Ground pressure with steel tracks 0.057 kg/cm2
Production rate with tiller
At maximum
93,000 m2/h
126,000 m2/h
Type Cummins QSL9 Tier 4 final
Number of cylinders 6
Displacement 8.9 litres/8900 cc 3
TECHNICAL DATA