Kayo eA110 User manual

KAYO USA INC
eA110 Electric ATV
Assembly Manual
WWW.RIDEKAYO.COM

1. The picture on the left shows the tools required
for unpacking & assembling the eA110.
① Ft lbs. torque wrench
② Socket extension
③ 6mm hex wrench
④ 12mm socket
⑤ 8mm wrench
⑥ 10mm-12mm wrench
⑦ 12mm-14mm wrench
⑧ 8mm T-wrench (or socket)
⑨ Needle nose pliers
2. Remove straps and cardboard cover.
3. Remove hardware box and components from
crate.
4. Picture shows contents of packaged
components。
5. Contents of hardware inside packaged box.
Hardware chart on next page.

Name Quantity
A Dust cover 4
B electric lock 1
C padding 1
D Screw M8 x 25mm 2
Bolt M10 x 40 x 1.25 3
Nut M10 x 1.25 3
Bolt M8 x 20mm 4
Nut M8 12
Washer 5.5 x 14.5 x 2 2
Washer 6 x 18 x 1.5 2
Nut M5 2
H Key 1
I Cable tie 2
J User’s manual 1
6. Install handlebars using risers with hex bolts
provided in hardware kit. Tighten by hand to get
threads started and prevent cross threading.
Tighten bolts evenly with a torque wrench
Note: Torque requirement 25-30N.m
7.Remove rear axle crate fixture with 12mm
wrench. Repeat process for other side.
8. Lift front end of ATV in center using a jack. With
front raised and secured, install lower shock mount
with supplied M10 x 40mm bolt & M10 locking nut.
Bolt head facing forward.
Note: Torque requirement 49-59N.m
9. Install rear shock upper mount using supplied
M10 x 40mm bolt & lock nut.
Note: Torque requirement 49-59N.m
10. Install front bumper with supplied M8 x 20mm
bolts(4 qty, 2 qty M8 lock nuts for bottom mounts)
Note: Torque requirement 25-30N.m

11. Install the rear light using 8mm wrench.
Hand tighten, do not exceed 4ft-lbs.
12. Install front wheels with valve stem facing
outwards using M8 locking nuts. Start threading
nuts by hand minimum 2 full rotations. After use
torque wrench to tighten to spec.
Note: Torque requirement 25-30N.m
13. Install dust cover as shown in picture.
Press-in until cover seat in hub grove evenly.
14. Connect the power plug to the controller plug.
This goes in one position with corresponding red
(+) & black (-) terminals.
15. Install handlebar pad as seen in picture
above.
Please note: Graphics may differ.
16. Use PDI check list and thoroughly inspect all
hardware.