Kegel IKON Lane Machine User manual

IKON Lane Machines

KEGEL LLC
1951 Longleaf Blvd.
Lake Wales, FL 33859
863-734-0200 I 800-280-2695

Lane Machine Manual
2017
IKON Specifications
17-5900 –115v
17-5950 –230v
(24VDC) Class I - Single Phase
115 Volts, 50/60 Hz, 7 Amps
230 Volts, 50/60 Hz, 3.5 Amps
UMachine Dimensions
Width –59.5" (139.7 cm)
Height –16.5" (40.64 cm)
Length - 44" (107.95 cm)
Weight: IKON - 331 pounds (150.1 kg)
(Without Batteries)
158-1634 Red Battery –24 pounds (10.8 kg)
158-1634B Orange Battery –29 pounds (13.1 kg)
158-1634C Yellow Battery –39 pounds (17.6 kg)
Manual Part Number: 158-5900
First Edition

WARRANTY
KEGEL warrants that lane machines and replacement parts will be manufactured free
from defects in material and workmanship under normal use and service. Except as stated
below, KEGEL shall repair or replace, at its factory or authorized service station, any lane
machine or replacement part ("Warranty Item") which, within ONE YEAR after the date of
installation by an authorized KEGEL Distributor, has been determined to be defective upon
examination by KEGEL. For IKON Lane Machines, KEGEL shall repair or replace, at its factory or
authorized service station, any lane machine or replacement part ("Warranty Item") which,
within eighteen (18)MONTHS after the date of installation by an authorized KEGEL Distributor,
has been determined to be defective upon examination by KEGEL. In no event shall the
Warranty coverage be more than twenty-four (24) months from the date of shipment from
KEGEL's factory.
In the contiguous United States, the bowling center or end-user will be responsible for
requesting Warranty Items from KEGEL and must return Warranty Items directly to KEGEL,
following the required procedures. KEGEL will pay reasonable freight charges to deliver and
receive Warranty Items from the bowling center. KEGEL will not be responsible for any
"expedited" shipping charges. Customer will be invoiced for Warranty Items that are not
promptly returned per the required procedures.
Outside the contiguous United States, the bowling center or end-user will be responsible
for requesting Warranty Items from the DISTRIBUTOR and must return Warranty Items directly to
the DISTRIBUTOR, following the required procedures. KEGEL will compensate the DISTRIBUTOR
for reasonable freight charges to deliver and receive the Warranty Items from bowling center
and to return them to KEGEL. Under no circumstances will KEGEL be responsible for any
"expedited" shipping charges or taxes and duties.
This Warranty shall not apply to any lane machine repaired or altered outside of
KEGEL's factory, or authorized service station, in any way, or where replacement parts have
been installed in the lane machine other than KEGEL approved replacement parts, or where
the lane machine has been subjected to misuse, negligence, accident or abuse.
KEGEL reserves the right to inspect and make the final decision on any claim under
Warranty which it deems questionable. KEGEL's liability under the Warranty expressed above
is limited to repair or replacement; KEGEL shall have no liability for any and all incidental or
consequential damages or costs.
KEGEL DISCLAIMS ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

KEGEL KOMFORT BONUS WARRANTY PROGRAM
The KEGEL Komfort Bonus Warranty program
provides Sanction Technology™ customers
additional protection on costly components
after the initial standard Warranty expires. By
accepting the KEGEL Komfort Program, the
owner will receive an additional 18 month
Warranty by committing to use KEGEL
Chemical Products exclusively in their lane
machine. This includes Conditioner, Cleaner
and Cloth for the first three (3) years of
operating the machine. To accept the
program, simply check the box on the front
of the Warranty card.
In the event that a selected part should
fail, a verification process will be initiated
with the cooperation of the assigned Distributor to confirm that the requirements of
the program have been met. If sufficient documentation cannot be provided, the
customer shall be responsible for the cost of the replaced components.
This Warranty program will follow the same guideline as our standard Warranty that
accompanies the purchase of a KEGEL lane machine.

Safety First
This Class I Single Phase lane cleaning/conditioning machine shall be grounded while charging to
protect the operator from electric shock. The machine is provided with a three-conductor charger
cord for use in a properly grounded receptacle. Machines rated at 115 Volts A.C. are for use on a
nominal 120-volt circuit and machines rated at 230 Volts A.C. are for use on a nominal 240-volt circuit.
This product is intended for COMMERCIAL USE. To reduce the risk of fire, use only commercially
available bowling lane cleaners & conditioners intended for machine application.
This is a HEAVY piece of equipment, and care should be taken when lifting it into the transport position.
Use the proper technique to lift and lower the machine, and get a partner to help lift it up and set it
down whenever possible. Make sure to bend at the knees and use a back support or mechanical lift if
needed. Kegel does sell an optional piece of equipment that can assist the operator when lifting and
lowering the machine. It can be mounted next to the end pairs of lanes to significantly reduce the
transitional weight of the machine. Large centers might consider getting one for each end of the
center for more convenience.
DO NOT operate the machine while standing up in the transport position. There is a POTENTIAL FOR
INJURY due to moving parts. Refer all servicing to qualified personnel. This machine is designed and
manufactured for many years of dependable service. To ensure the durability of this equipment
please handle it carefully. Do NOT drop or bang the machine around.
Disconnect power BEFORE filling the Supply Tank or the Conditioner Tank. Be careful not to overfill the
tanks. Do not allow excess fluid to enter the electrical compartment or come into contact with any
electrical components. WIPE UP spills immediately, and make sure all components are dry before
applying power to the machine.
Replace fuses with the same type (Slow Blow) and Amp rating as indicated on the original fuse (or refer
to the wiring diagram). Failure to do so may result in DAMAGE to the machine.
NEVER use any batteries, other than the type supplied with the machine. Mixing battery types or using
batteries that are different from what is supplied with the machine may damage the machine and
cause serious injury or death to the operator. Use of alternate battery or charger types will void the
machine’s warranty.
Please make sure the WARRANTY CARD is filled out and returned immediately. This will allow the
manufacturer or distributor to notify you of potential problems and/or offer upgrades to machine as
they become available. Register your machine on line at www.kegel.net.
If you need assistance or more information about this equipment please contact
Kegel in Lake Wales, Florida USA at [phone].
Warning of Potential Injury: Moving Parts –To Reduce the Risk
of Injury Always Disconnect Power Before Servicing!

UTABLE OF CONTENTS
PREFACE................................................................................................1
CHAPTER 1...........................................................................................5
INSTALLATION &SETUP......................................................................................................................................................5
Machine Inspection...................................................................................................................................................5
Register your Lane Machine ...........................................................................................................................5
Machine Installation Procedures for the Distributor...........................................................................6
Daily Setup and Operation..............................................................................................................................8
Moving & Transporting your Lane Machine.............................................................................................................. 8
Filling the Cleaner supply Tank ....................................................................................................................................... 8
Basic Steps to Operate Your IKON...............................................................................................................................11
Starting Your Machine......................................................................................................................................................11
Keypad and Menus .......................................................................................................................................... 12
..................................................................................................................................................................................................12
The HOME Screen..............................................................................................................................................................12
Machine Settings................................................................................................................................................................12
7 Day Planner.......................................................................................................................................................................14
Program Override...............................................................................................................................................................14
Machine Error Messages .................................................................................................................................................14
Operator Menu Selections..............................................................................................................................................15
Maintenance, Recharging & Storage.................................................................................................... 16
Charger Location & Storing of the Machine............................................................................................................16
Recharging............................................................................................................................................................................16
Things You Can Do with No Cord Attached! ...........................................................................................................17
LANE MAINTENANCE 101............................................................................................................................................... 18
CHAPTER 2.........................................................................................20
CONDITIONING OVERVIEW.............................................................................................................................................. 20
How Conditioner is Metered and Controlled..................................................................................... 20
Program Volume Test.......................................................................................................................................................21
Oil Calibration Test ............................................................................................................................................................23
Proving the Oil Pattern.....................................................................................................................................................23
Board Chart for Calibrating Oil Pattern (Program) Loads....................................................................................26
CONDITIONING SYSTEM ................................................................................................................................................. 27
Theory of Operation.......................................................................................................................................... 27
Change Pattern .................................................................................................................................................. 28
Designing the Oil Pattern................................................................................................................................................30
OIL PATTERNS................................................................................................................................................................... 32
Why do we Apply Oil to Bowling Lanes?.............................................................................................. 32
Troubleshooting Lane Conditions.............................................................................................................. 32
Pattern Troubleshooting.................................................................................................................................. 35
CHAPTER 3..........................................................................................36
CLEANING SYSTEM ........................................................................................................................................................... 36
Theory of Operation.......................................................................................................................................... 36
Why do we Clean Lanes? ............................................................................................................................. 37
System Cleaning Menu................................................................................................................................... 37

Duster Settings.......................................................................................................................................................39
CHAPTER 4 ........................................................................................ 41
BATTERY POWER AND CHARGING SYSTEMS ..................................................................................................................41
Chargers...................................................................................................................................................................41
Constant Voltage Regulator –CVR..............................................................................................................................41
E-Stop .........................................................................................................................................................................42
Batteries ....................................................................................................................................................................42
CHAPTER 5 ........................................................................................ 44
COMPUTER AND CONTROL RELAYS ................................................................................................................................44
Programmable Logic Controller.................................................................................................................44
Electrical Panel.....................................................................................................................................................47
Fuses .......................................................................................................................................................................................47
Control Relays......................................................................................................................................................................48
CHAPTER 6 ........................................................................................ 49
ADJUSTMENTS ...................................................................................................................................................................49
Conditioning System..........................................................................................................................................49
Buffer Brush..........................................................................................................................................................................49
Buffer Belt..............................................................................................................................................................................50
Transfer Brush......................................................................................................................................................................50
Transfer Roller......................................................................................................................................................................50
Oil Tip .....................................................................................................................................................................................51
Timing Belt...........................................................................................................................................................................52
Board Counting Target and Proximity Switch..........................................................................................................53
Oil Head Target...................................................................................................................................................................54
Brush Lift Switches .............................................................................................................................................................54
Oil Pressure Tubing............................................................................................................................................................55
Cleaning System..................................................................................................................................................56
Cleaner Head Timing Belt................................................................................................................................................56
Momentary Wheel Adjustment.....................................................................................................................................56
Duster Switches...................................................................................................................................................................57
Squeegee Blades ................................................................................................................................................................57
Squeegee Switches ............................................................................................................................................................59
Drive System ...........................................................................................................................................................60
Drive Speeds ........................................................................................................................................................................60
Main Drive Motor Chain ..................................................................................................................................................61
CHAPTER 7 ........................................................................................ 62
TROUBLESHOOTING...........................................................................................................................................................62
Inputs and Outputs.............................................................................................................................................62
PLC Outputs..........................................................................................................................................................................62
PLC Inputs and Testing.....................................................................................................................................................63
Conditioning System..........................................................................................................................................64
Conditioning Problems Indicated by Error Messages...........................................................................................64
Conditioning System Problems that DO NOT Display Errors.............................................................................66
Cleaning System..................................................................................................................................................68
Drive System ...........................................................................................................................................................73