King Industrial EXCELSIOR XL-085 User manual

ROUTER TABLE FLOOR STAND WITH SWITCH
MODEL: XL-085
BY/PAR:
INSTRUCTION MANUAL
COPYRIGHT © 2017 ALL RIGHTS RESERVED BY KING CANADA TOOLS INC.

2-YEAR
LIMITED WARRA TY
FOR THISFLOOR STA D
KI G CA ADA TOOLS
OFFERS A 2-YEAR LIMITED WARRA TY
FOR O -COMMERCIAL USE.
PROOF OF PURCHASE
Please keep your dated proof of purchase for warranty and servicing purposes.
PARTS DIAGRAM & PARTS LISTS
efer to the Parts section of the King Canada web site for the most updated parts diagram and parts list.
LIMITED TOOL WARRA TY
King Canada makes every effort to ensure that this product meets high quality and durability standards. King Canada warrants to the
original retail consumer a 2-year limited warranty as of the date the product was purchased at retail and that each product is free from
defects in materials. Warranty does not apply to defects due directly or indirectly to misuse, abuse, normal wear and tear, negligence
or accidents, repairs done by an unauthorized service center, alterations and lack of maintenance. King Canada shall in no event be
liable for death, injuries to persons or property or for incidental, special or consequential damages arising from the use of our products.
To take advantage of this limited warranty, return the product at your expense together with your dated proof of purchase to an
authorized King Canada service center. Contact your retailer or visit our web site at www.kingcanada.com for an updated listing of our
authorized service centers. In cooperation with our authorized serviced center, King Canada will either repair or replace the product if
any part or parts covered under this warranty which examination proves to be defective in workmanship or material during the
warranty period.
OTE TO USER
This instruction manual is meant to serve as a guide only. Specifications and references are subject to change without prior notice.
KI G CA ADA I C. DORVAL, QUÉBEC, CA ADA H9P 2Y4
www.kingcanada.com
WA ANTY INFO MATION

1. K OW YOUR TOOL
ead and understand the owners manual and labels affixed to
the tool. Learn its application and limitations as well as its
specific potential hazards.
2. KEEP GUARDS I PLACE.
Keep in good working order, properly adjusted and aligned.
3. REMOVE ADJUSTI G KEYS A D WRE CHES.
Form habit of checking to see that keys and adjusting
wrenches are removed from tool before turning it on.
4. KEEP WORK AREA CLEA .
Cluttered areas and benches invite accidents. Make sure the
floor is clean and not slippery due to wax and sawdust
build-up.
5. AVOID DA GEROUS E VIRO ME T.
Don’t use power tools in damp or wet locations or expose
them to rain. Keep work area well lit and provide adequate
surrounding work space.
6. KEEP CHILDRE AWAY.
All visitors should be kept a safe distance from work area.
7. MAKE WORKSHOP CHILD-PROOF.
-with padlocks, master switches or by removing starter keys.
8. USE PROPER SPEED.
A tool will do a better and safer job when operated at the
proper speed.
9. USE RIGHT TOOL.
Don’t force the tool or the attachment to do a job for which it was
not designed.
10. WEAR PROPER APPAREL.
Do not wear loose clothing, gloves, neckties or jewelry (rings,
watch) because they could get caught in moving parts. Non-
slip footwear is recommended. Wear protective hair covering
to contain long hair. oll up long sleeves above the elbows.
11. ALWAYS WEAR SAFETY GLASSES.
Always wear safety glasses (ANSI Z87.1). Everyday eye-
glasses only have impact resistant lenses, thet are OT
safety glasses. Also use a face or dust mask if cutting
operation is dusty.
12. DO ’T OVERREACH.
Keep proper footing and balance at all times.
13. MAI TAI TOOL WITH CARE.
Keep tools sharp and clean for best and safest performance.
Follow instructions for lubricating and changing accessories.
14. DISCO ECT TOOL.
Before servicing, when changing accessories or attachments.
15. AVOID ACCIDE TAL STARTI G.
Make sure the swich is in the ‘’OFF’’ position before plugging
in.
16. USE RECOMME DED ACCESSORIES.
Consult the manual for recommended accessories. Follow the
instructions that accompany the accessories. The use of
improper accessories may cause hazards.
17. EVER STA D O TOOL.
Serious injury could occur if the tool tips over. Do not store
materials such that it is necessary to stand on the tool to reach
them.
18. CHECK DAMAGED PARTS.
Before further use of the tool, a guard or other parts that are
damaged should be carefully checked to ensure that they will
operate properly and perform their intended function. Check for
alignment of moving parts, breakage of parts, mounting, and
any other conditions that may affect its operation. A guard or
other parts that are damaged should be properly repaired or
replaced.
19. EVER LEAVE MACHI E RU I G
U ATTE DED.
Turn power ‘’OFF’’. Don’t leave any tool running until it comes
to a complete stop.
SAFETY INST UCTIONS
FO POWE TOOLS & OUTE TABLES
SPECIFIC SAFETY I STRUCTIO S
1. Keep hands and other body parts well away from bits or cutting
tools. When working close to the cutting tool, always use a
feather board or push-stick to hold or guide the workpiece. Do
not clear chips and sawdust away with hands. Use a brush.
2. Be sure the router is running up to speed before feeding the
workpiece.
3. Hold the workpiece firmly against the table and use suitable
support if the workpiece does not have a flat surface.
4. Feed the stock into the bit against the rotation direction of the
bit. Never run the stock between the fence and the bit.
5. ever leave the router unattended while running or with the
power on.

GETTING TO KNOW YOU FLOO STAND
1. PLASTIC WHEEL. Part of the mobile base system.
2. CRA K HA DLE STORAGE. This storage bracket is provided
to store the crank handle which comes with the outer Lift (mod.
XL-125).
3. LEG (1 of 4).
4. TOP CROSS BRACE (1 OF 2).
5. LO G TOP BRACE (1 OF 2).
6. BOTTOM CROSS BRACE (1 OF 2)
7. SWITCHBRACKET. Switch bracket should be installed to the
front right leg as shown.
8. O /OFF SWITCH. On/Off switch with removable safety key to
prevent unauthorized use.
9. SWITCH POWER CORD.
10. FOOT PEDAL FOR MOBILE BASE SYSTEM. Lower the foot
pedal to engage the mobile base, allowing user to easily move
floor stand (router table assembly).
11. 120V RECEPTACLE. A 120V (15A max) receptacle is provided
on the back of the switch housing. Plug in the router power
cord and control router using the switch.
12. LO G BOTTOM BRACE (1 OF 2).
13. LEVELI G FOOT (1 OF 4). Adjustable leveling feet are used to
adjust for uneven floors.

ASSEMBLY
ASSEMBLY
This Floor stand comes with two different brace lengths and styles. The 4
short braces are for the sides. All narrow braces are for the top of the stand,
and the wider braces are for the bottom.
ASSEMBLI G LEG ASSEMBLIES
1) Locate the 4 identical legs (A) Fig.1 and install an adjustable leveling foot
(B) on each leg as shown. Once the stand is completely assembled and
leveled properly, tighten hex. nuts (C) up against the leg as shown.
2) Assemble a short top cross brace (A) Fig.2 and a short lower cross brace
(B) to two legs (C) using 4 hex. bolts and washers (D) for each brace.
ote: It is important that the legs be positioned in a way that the mounting
holes on both faces will be positioned on the corners as shown in picture
inset (E) Fig.2.
3) epeat for above steps for the other two legs and cross braces.
ASSEMBLI G MOBILE BASE COMPO E TS
1) Assemble the pedal caster assembly (A) Fig.3 and bracket (B) to the
wheel caster brace (C) using 4 cap screws and washers (D).
2) Assemble the complete pedal caster and brace assembly (A) Fig.4 to one
of the leg assemblies (B) using 4 hex. bolts and washers (C).
FIGURE 1
FIGURE 2
FIGURE 3
FIGURE 4

ASSEMBLY
ASSEMBLI G MOBILE BASE COMPO E TS continued...
3) Secure the bracket (A) Fig.5 to the bottom cross brace (B) using a cap
screw, washer (C) and a hex. nut underneath the bracket (not shown).
4) Assemble both wheel mounting brackets (A) Fig.6 to the second leg
assembly (B) using 2 cap screws and washers (C) for each bracket.
5) Position wheel (D) Fig.6 inside bracket, then secure wheel using a long
hex. bolt, 2 washers and a nylon hex. nut (E). epeat for the second
wheel.
ASSEMBLI G LO G BRACES
1) Assemble the two leg assemblies (A) Fig.7 together using a long bottom
brace (B) and long top brace (C) as shown. epeat for the back side,
secure each brace using 4 hex. bolts and washers (D).
FIGURE 5
FIGURE 6
FIGURE 7

ASSEMBLY
I STALLI G SAFETY SWITCH TO LEG
1) This floor stand comes with a safety switch which normally is installed to
the front right side leg of the stand. Position the switch bracket (A) Fig.8
over the front right leg (B) as shown. Secure the switch bracket using 2
long pan head screws (C).
ote: This switch comes with a 120V receptacle (D) Fig.8 which allows you
to connect the router power cord to control the on/off function of the router.
This receptacle is rated max. 15 amps.
I STALLI G STORAGE COMPO E TS
1) This stand comes with a storage bracket (A) Fig.9 which is used for
storing the crank handle which comes with optional outer Lift
(mod. XL-125).
2) Install storage bracket (A) to front left leg (B) using a cap screw and
washer (C).
3) Two pan head screws (A) Fig.10 and 4 hex. nuts are supplied. They are
mounted to the left side top cross brace as shown. These pan head
screws are used to hang accessories such as the insert ring wrench
which comes with optional outer Lift (mod. XL-125) or the Phenolic
outer Insert Plate (mod. XL-114).
FIGURE 8
FIGURE 9
FIGURE 10