Kingsman FV5000 User manual

Installation Instructions
Listed Certified for USA. and Canada
Certified to: ANSI 21.88b-2003, CSA 2.33b-2003, CGA 2.17-M91, CSA P.4.1-02
Model Number FV5000
“Free Standing”
Vented Gas Stove
Room Heater
Warning: improper Installation, adjustment, alteration, service or maintenance can cause property damage,
personal injury or loss of life. Refer to this manual. Installation and service must be performed by a
qualified installer, service agency or the gas supplier.
A Division of R-Co. Inc.
2340 Logan Ave., Winnipeg, Manitoba, Canada R2R 2V3
Ph: [phone]
Read this complete manual before beginning installation.
These instructions must be kept with the unit for future reference.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the
vicinity of this or any other appliance.
What To Do If You Smell Gas
Do not try to light any appliance.
Extinguish any open flame.
Do not touch any electrical switch.
Do not use any phone in your building.
Immediately call your gas supplier from a neighbour’s phone.
If you can not reach your gas supplier, call the fire department.
Printed in Canada 03/04/07 Part # 5000-P951CP
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Why does my fireplace or stove give off odour?
It is normal for your fireplace to give off some odour. This is due to the curing of the paint, adhesives,
silicones and any undetected oil from the manufacturing process as well as the finishing materials used
with the installations (e.g. marble, tile and the adhesives used to adhere this product to the walls can
react with heat and cause odours).
It is recommended that you burn your gas fireplace or stove for a minimum of four hours at a time with
the fan off after the curing of the paint has been completed. These odours can last upward to 40 hours
of burn time, keep burning at a minimum of four hours per use until odours dissipate.
About curing of the paint
Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries
quickly in 15-20 minutes when first applied at the factory. However, due to the high temperature
silicone components, the paint will cure when heat is applied to the appliance as it is first used.
The following information applies to the curing process to get the paint fully hard and durable.
Fire the appliance four successive times for 10 minutes each firing and a 5 minute cool down between
each. Be aware during log and firebox paint curing that a white deposit may be developing on the inside
of the glass doors. It is important to remove this white deposit from the glass doors with an appropriate
cleaner to prevent build-up (such as Windex or a commercial fireplace glass cleaner).
• Babies, small children, pregnant women and pets should leave the area during the cure phase.
• Ventilate well, open doors and windows.
• Do not touch during curing.
Noise coming from the fireplace?
• Noise caused by metal expanding and contracting as it heats up and cools down, similar to the
sound produced by a furnace or heating duct. This noise does not affect the operation or longevity
of your fireplace.
2
PRE-INSTALLATION QUESTIONS and ANSWERS
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3
Installation and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Locating your appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Gas line installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Gas specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Operating and maintenance instructions . . . . . . . . . . . . . . . . .7
General glass information . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Log assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Log placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-11
Optional fan kit installation . . . . . . . . . . . . . . . . . . . . . . . . . .12
Millivolt system, lighting, & burner control . . . . . . . . . . . . .13
Vent installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Accessory list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Replacement parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Trouble shooting the gas control system . . . . . . . . . . . . . . . .17
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Table of Contents
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INSTALLATION AND OPERATION
Gas inlet is located on the back of the unit.
INSTALLATION REGULATIONS
This gas appliance must be installed by a qualified installer in accordance with local building codes, or in the absence
of local codes, with the current CAN\CGA-B149.1 or .2 Installation Code (in Canada) or the current National Fuel
Gas Code Z223.1 when installed in the United States.
This appliance, when installed, must be electrically connected and grounded in accordance with local codes, with the
current CSA C22.2 Canadian Electrical Code or with the national Electrical Code; ANSI/NFPA 70-1987 when
installed in the United States.
This unit is certified for installation in a bedroom or bed sitting room, the unit must be installed with listed thermostat.
Efficiency rating of the appliance is a product thermal efficiency rating determined under continuous operating and
was determined independently of any installed system.
FOR SAFE INSTALLATION AND OPERATION OF YOUR GAS STOVE PLEASE NOTE THE
FOLLOWING:
1. This appliance gives off high temperatures and should be located out of heavy traffic areas and away from
furniture and draperies.
2. Children and adults should be alerted to the hazards of the high surface temperatures of this appliance and
should stay away to avoid burns or ignition of clothing.
3. Children should be carefully supervised when they are in the same room as your fireplace appliance.
4. Under no circumstances should this appliance be modified. Any parts that nave to be removed for servicing
should be replaced prior to operating this appliance.
5. Installation and any repairs should be done by a qualified service person. A professional service person
should be called to inspect this appliance annually. Make it a practise to have all gas appliances checked
annually.
6. Control compartments, burners and air passages in this appliance should be kept clean and free of dust and
lint. Make sure that the gas valve and pilot are turned off before you attempt to clean this unit.
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A 27 3/4”
B 22 3/4”
C 17”
D 23 1/4”
E 19”
F4”
G 6 1/4”
NOTE: It is recommended that a Carbon Monoxide (CO) Detector be installed in or near bedrooms and on all
levels of your home. Place a detector about 15 feet (4.5 meters) outside the room that houses your gas appliance.
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LOCATING YOUR APPLIANCE
The unit should be placed on a hard, stable surface. The appliance may be installed directly on carpeting, tile or other
combustible material with no additional floor protection being required.
5
THE FOLLOWING MINIMUM DISTANCES TO COMBUSTIBLES MUST BE
OBSERVED TO ENSURE SAFE OPERATION OF YOUR STOVE.
7. The venting system (chimney) of this appliance should be inspected at least once a year and if needed, your
venting system should be cleaned.
8. Keep the area around your appliance clear of combustible materials, gasoline and other flammable vapours and
liquids. This appliance should not be used as a drying rack for clothing nor should Christmas stockings or
decorations be hung from it.
9. Under no circumstances should any solid fuels ( wood, paper) be used in this appliance.
10. For safe operation, purge gas line with glass door removed to assure a continuous flow of gas to the burner. Glass
doors must be installed for stove to operated safely.
11. Do not use this heater if any part has been under water. Immediately call a qualified service technician to inspect
the heater and to replace any part of the control system and any gas control which has been under water.
12. Do not operate appliance unless completely installed as per installation instructions.
Minimum distance to combustibles
A 6” from side of unit
B 4” from back of unit
C 3” from side of unit in corner (45°) installation
D 4” from top of 90° elbow or check with
Manufacturer’s Venting Clearances
E Check with Manufacturer’s Venting Clearances
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GAS LINE INSTALLATION
1. The gas pipeline is brought into the unit on the back left side of the unit.
2. The gas control inlet is 3/8". Typical installation layout for rigid pipe is shown below.
3. When using copper or flex connector, use only approved fittings. Always provide a union so that gas line
can be easily disconnected for burner or fan servicing. See gas specification for pressure details and ratings.
4. When a vertical section of gas pipe is required for installation, a condensation trap is needed.
See CAN/CGA-B149.1 or .2 for code details.
5. For natural gas, a minimum of 3/8" iron pipe with gas minimum pressure of 4.5" w.c. must be used for supply
from the gas meter. Consult with the local gas utility if any questions arise concerning pipe sizes.
6. 1/8" NPT plugged tappings are accessible for test gauge connection both on the inlet and outlet of the gas
valve.
7. Turn the gas supply ON and check for leaks. DO NOT USE OPEN FLAME FOR THIS PURPOSE. Use an
approved leak testing solution.
8. The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during
any pressure testing of that system at test pressures in excess of 1/2 PSIG (3.5 KPa).
9. The appliance must be isolated from the gas supply piping system by closing its individual shutoff valve
during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG
(3.5 KPa).
NOTE: The gas line connection may be made of 1/2" rigid pipe or an approved flex connector. Since some
municipalities have additional local codes, it is always best to consult your local authorities and the current
CAN/CGA-B149.1 or .2 installation code in Canada or the National Fuel Gas code ANSI Z223.1 in the U.S.A.
For the state of Massachusetts a T-handle gas shut-off valve must be used on a gas appliance. This T-handle gas
shut-off valve must be listed and approved by the state of Massachusetts. This is in reference to the state of
Massachusetts state code CMR238.
This gas appliance should be installed by a qualified installer in accordance with local building codes and with current
CAN\CGA-B149.1 or .2 installation codes for Gas Burning Appliances and Equipment in Canada and the National
Fuel Gas Code Z223.1 in the United States.
NOTE: IF THE OPTIONAL FAN KIT IS TO BE INSTALLED IT IS HIGHLY RECOMMENDED THAT IT
BE ATTACHED TO THE STOVE BEFORE THE STOVE IS PUT IN ITS FINAL POSITION.
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IMPORTANT: Always check for gas leaks with a soap and water solution.
Do not use open flame for leak testing.
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GAS SPECIFICATIONS
OPERATING AND MAINTENANCE INSTRUCTIONS
This gas appliance should be installed by a qualified installer in accordance with local building codes and with
current CAN/CGA-B149.1 or .2 installation codes for Gas Burning Appliances and Equipment.
FOR SAFE INSTALLATION AND OPERATION NOTE THE FOLLOWING:
This appliance gives off high temperatures and should be located out of heavy traffic areas and away from furniture
and draperies.
Children and adults should be alerted to the hazards of high surface temperatures of this appliance and should stay
away to avoid burns or ignition of clothing.
Control compartments, burners and air passages in this appliance should be kept clean and free of dust and lint. Make
sure that the gas valve and pilot light are turned off before you attempt to clean this unit.
7
WARNING: WHEN PURGING THE GAS LINE, THE GLASS
FRONT MUST BE REMOVED.
FUEL GAS MAXIMUM INPUT MAXIMUM OUTPUT
CONTROL (BTU) (BTU)
HIGH LOW HIGH
NATURAL GAS MILLIVOLT 32,000 25,000 23,700
PROPANE GAS MILLIVOLT 32,000 22,500 24,320
GAS INLET SIZE 1/2”(WR)
GAS INLET SIZE 3/8”(SIT)
MAXIMUN EFFICIENCY (FAN ON)
(78 NG), (80% LP)
NATURAL GAS 4.5 7 9
PROPANE GAS 10.8 11 12
GAS SUPPLY MINIMUM NORMAL MAXIMUM
PRESSURE (INCHES WATER COLUMN)
UNIT TYPE MANIFOLD PRESSURE
(INCHES WATER COLUMN)
NATURAL GAS 3.5
PROPANE GAS 10.5
UNIT TYPE Orifice Size /
AirShutter Setting
NATURAL GAS (0-4500 FT) (35) Air Shutter.102”
PROPANE GAS (0-4500 FT) (51) Air Shutter .437”
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GENERAL GLASS INFORMATION
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The venting system (chimney) of this appliance should be inspected at least once a year and if needed, your venting
system should be cleaned.
Keep the area around your appliance clear of combustible materials, gasoline and other flammable vapours and
liquids.
Under no circumstances should this appliance be modified. Parts that have to be removed for servicing should be
replaced prior to operating this appliance again.
Installation and any repairs to this appliance should be done by a qualified service person. A professional service
person should be called to inspect this appliance annually. Make it a practice to have all of your gas appliances
checked annually.
Never use your gas stove as a cooking device.
The Burner/Log Assembly has been engineered and permanently adjusted for proper flame control.
Periodically remove the logs from the grate assembly and vacuum any loose particles from the grate and burner areas.
This appliance should not be used as drying rack for clothing, nor should Christmas stockings or decorations be hung
near it.
Under no circumstances should any solid fuels (wood, paper, cardboard, coal) be used in this appliance.
NOTE: it is normal for your gas stove to give off some odour the first time it is burned. This is due to the curing
of the paint and any undetected oil from the manufacturing process.
Please ensure that your room is well ventilated - open all windows.
It is recommended that you burn your gas stove for at least four (4) hours the first time you use it without the fan on.
GLASS CLEANING
It will be necessary to clean the glass periodically. During start-up, condensation, which is normal, forms on the inside
of the glass and causes dust, lint etc. to cling to the glass surface. Also, initial paint curing can deposit a slight film
on the glass. It is therefore recommended that initially the glass be cleaned two or three times with non-abrasive
common household cleansers and warm water. After that, the glass should be cleaned two or three times a season
depending on the circumstances.
DO NOT ALTER GAS ORIFICE.
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CAUTIONS AND WARNINGS
DO NOT CLEAN WHEN THE GLASS IS HOT.
THE USE OF SUBSTITUTE GLASS WILL VOID ALL PRODUCT WARRANTIES.
CARE MUST BE TAKEN TO AVOID BREAKAGE OF THE GLASS.
DO NOT OPERATE THIS STOVE WITHOUT THE GLASS DOORS OR WITH A BROKEN GLASS DOOR.
DO NOT STRIKE OR ABUSE GLASS.
GLASS REPLACEMENT
Only Robax ceramic or coated Neoceram glass may be used for replacement. It must be a minimum of 5mm thick.
REMOVAL OF THE GLASS DOORS
1. Remove top front grill by gently lifting the grill up and pulling towards you.
2. Remove the two screws on top of the door. Then lift the door out of door rest.
3. To replace glass, clean all material from door frame.Using a high temperature sealant (temperature-resistant to
500°F (260°C)) apply a bead of approximately 1/8" to all four sides of frame and insert glass with new gasket. Frame
should be placed on a flat surface with a small amount of weight pressing glass into sealant. Let dry approximately
15 to 20 minutes. The door can be reinstalled by reversing Steps 1,2.
LOG ASSEMBLY
1. Remove front door as described above.
2. Remove logs from carton (4) and inspect.
3. Centre rear log on rear log holder attached to back of firebox above and to the rear of the pilot birner.
4. Centre front log on front burner and push it back against stops. When correctly installed the log should not cover any of
the holes in the front burner.
5. Place top logs across the front and rear logs in the slots provided.
6. Purge gas lines and test pilot operation WHILE DOOR IS STILL OFF.
7. Tear ember wool into small, thin, irregular pieces and place evenly over the front burner.
8. Replace glass door. The door must be installed before operating the fireplace.
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LOGC5 OR LOGF5 PLACEMENT GUIDELINES
Step (1) Remove logs from carton and inspect each log. Step (2) Break glowing embers into thumbnail size. Place glowing embers evenly
on to the front burner. Do not go over the grate.
Step (3) Place front log over front burner with the left & right sides against the front grate.
Step (4) Place rear log on to the log retainer.
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