Kioti CK20 User manual

2-7439
Page 1 of 6F-3984 4-04-06
2406TL LOADER MOUNTING KIT
KIOTI TRACTORS
ASSEMBLY MANUAL
Keep With Operator’s Manual
TRACTOR & LOADER GENERALINFORMATION
Mounting kit can be installed using tools ordinarily
available, including a hoist capable of lifting and sup-
porting the loader for initial mounting, standard
wrenches and a torque wrench, hydraulic oil, and a
non-sparking drift and hammer (a shot-filled mallet is
recommended).
Tractor-supplied hydraulic power is required for loader
mounting and operation. Two hydraulic kits options are
availableforusewiththisloader:
A hose kit for use with existing tractor hydraulic
controlvalves,whichincludeshoses and couplings
toplumbtotractorrearremotevalvecouplers.
Thismountingkitis compatible with KIOTI model
MM20-60mid-mountedmower.Alsocompatiblewith
RHINOorSMCmodel 65A backhoe.
If optional grille guard is to be installed, install it during
midmountingbracketinstallation, before mounting
loader. Refer to instructions provided with grille guard.
Check tractor tire pressure. Refer to tractor operator's
manual for recommended pressures. With tractor on a
firm, level surface, compare tractor rear axle height from
left to right, measuring from axle center to ground.
Adjust air pressure in rear tires until axle height mea-
sures same for both sides.
NOTE: If rear axle on tractor is not level from side to
side, cutting edge on loader bucket or similar loader-
mounted attachments will not sit flat on ground.
When loader mounting is complete, you will need to
check front tire clearances and adjust tire track width as
necessary. You will also need to verify tractor wheel and
axle clearances and adjust steering stops accordingly to
provide clearance between front tire and tractor hood
and loader on full left and right turn with front axle fully
oscillated. Be sure lift cylinders are fully retracted when
checking tire clearances. Refer to tractor operator's
manualforsteering stop adjustment.
PREPARING TRACTOR
Shut off engine, engage brakes, and remove key during
installation. If tractor is equipped with front weights,
removeweights.It is not necessary to remove weight
bracket.
Removeplasticthreadprotectorsfromholeson left and
right sides of tractor.
INSTALLING LEFT & RIGHT MIDMOUNTING
BRACKETS
NOTE: Install all attaching hardware loose until
mounting kit is completely assembled, to facilitate
assembly and proper alignment-unless noted
otherwise. Torque all hardware to torques specified
in General Torque Specifications table when
assembly is complete.
NOTE: Support mid mounting brackets (1 & 2)
when removing from shipping materials.
1. Raise leftmidmountingbracket(1)withoverhead
hoist.Align mounting holes with holes in casting on
left side of tractor.Attach mounting and spacers (3)
to clutch housing casting using 14MM x 55MM cap
screws (4) and 9/16” lock washers (6).Attach to
front frame using 12MM x 35MM cap screws (5)
1/2” flat washers (8) and 1/2” lock washers.(7)
2. Raise rightmidmountingbracket(2)withoverhead
hoist.Allign mounting holes with holes in casting on
right side of tractor. Attach mounting and spacer (3)
to clutch housing casting using 14MM x 55MM cap
screws (4) and 9/16” lock washers (6).Attach to
front casting using 12MM x 35MM cap screws (5)
1/2” flat washer (8) and 20MM lock washers (7).
3. Tighten 14MM hardware to 85 ft. lbs. (115 N•M) and
12MM hardware to 52 ft. lbs. (70 N•M) of torque.
MODEL 2WD FWA
CK20 X
CK20HST X

2-7439
Page 2 of 6F-3984 4-04-06
Figure 1
PARTSLIST–MOUNTING KIT
Item PartNo. Description Qty.
1 52444-1 MOUNTINGBRACKET,Mid, Left 1
2 52444-2 MOUNTINGBRACKET,Mid,Right 1
3 52105 PLATE, Support 2
4 42672-22 SCREW,Cap, 14MM-1.50MMx55MM 8
5 42672-24 SCREW,Cap, 12MM-1.25MMx35MM 8
6 41837-6 WASHER, Lock, 9/16 8
7 41837-5 WASHER, Lock, 1/2 8
8 42502-10 WASHER, Flat, 1/2 8
1
5
7
8
4
6
3
2
6
4
3
8
7
5

2-7439
Page 3 of 6F-3984 4-04-06
6. Secure a hoist strap around loader upper boom
arms similar to figure 4. Slowly raise loader with
overhead hoist until loader upright will clear tires
(see figure 4).
7. Drive tractor into loader until uprights of loader
mounting brackets are within 12” or 18” of loader
uprights. Shut off engine.Attach lift cylinder
function hoses (color coded green and yellow) to
correspondingtractorvalvecouplers.
NOTE: It is important to attach lift cylinder hoses
(coded with yellow and green bands for loader to
function properly. Do not connect boom oil line
hoses for tilt cylinder control at this time. Connect
these after shipping brackets are removed from
attachment pin hubs in instruction 12).
8. Start tractor engine. Retract lift cylinders fully and
continuetoactivatecontrollever for approximately
10 seconds. Cycle cylinders several times to
remove air. Extend lift cylinders four or five inches
from the fully closed position to ensure loader
upright pin will be first part of loader upright to make
contact with stop surface of loader mounting
brackets. Shut off engine and set brakes and
removekey.
MOUNTING LOADER TO TRACTOR (Figures 2, 3, 4,
5, 6, 7 & 8)
WARNING: Loader must be supported
before removing hardware securing loader
to shipping pallet, or loader will tip over.
WARNING: To avoid injury during instal-
lation of quick attach loader, do not permit
bystanders within ten feet of loader.
WARNING: To avoid injury during
installation of quick attach loader, an
overhead hoist must be used for initial
mouniing. Parking stands are not opera-
tional without bucket or heavy attachment
mounted. Bale spear or pallet fork alone
do not provide enough weight.
Figure 3
Figure 2B
1. Loop chain or sling under each tilt cylinder, around
loader outer knee plate and hook to each outer knee
plate (see figure 3). Put slight tension on overhead
hoist to prevent loader from tipping.
2. Temporarily remove linch pins (B) and hitch pins
(A) (see figure 3) and keep with loader for securing
loader uprights to mid mounting brackets later.
3. Remove 3/8” lock nuts (E) and flat washers (D)
which fasten loader uprights to pallet and can be
found inside uprights near top end. Remove 3/8”
lock nuts (E) which fasten shipping angle brackets
(G) to pallet. Remove 5/16” lock nuts (H) from U-
bolts (J) to remove shipping angle brackets (G) from
loader. Discard shipping brackets and hardware.
Raiseloaderoffpallet and remove pallet with bucket
(see figure 2A).
WARNING: Loaderuprightsmay rotate
downwardwhenloaderislifted from pallet.
4. Lower loader from vertical shipping position to
horizontal, positioning scraps of cardboard on floor
under loader to protect loader paint (see figure 2B).
5. Install hydraulic plumbing for loader to tractor using
hosekitformid-mount valve.
Figure 2A
D
J
G
CE
D
F
D
E
H
B
E
L
E
M
L
LMK
EK
M
A

2-7439
Page 4 of 6F-3984 4-04-06
9. With overhead hoist, position loader upright pin to
clear mount pin saddle by 1” (see figure 5). Start
tractor engine and move tractor forward until both
loader upright pins come to rest against flat vertical
stop surface of both mounting brackets. Shut off
engine and set brakes and remove key.
10. Lowerloaderwithoverhead hoist until both loader
upright pins rest into mount pin saddles. Start tractor
engine and retract lift cylinders, rotating loader
uprights until uprights are fully seated into back of
mount tube saddles (see figure 6).
11. Shut off tractor engine and set parking brakes.
Insert two 1” x 4-7/8” pins (A) and linch pins (B),
which were removed from loader uprights in
instruction 2. Remove hoist chain or strap from
loader boom arms.(Figure 7)
Figure 4 Figure 6
Figure 5
Figure 7
NOTE: In some cases a small amount of additional
force may be required to insert pins. If necessary,
use a drift and hammer made of non-sparking
material (a shot-filled mallet is recommended) to
seat loader uprights into mount tube saddles.
12. Remove 3/8” cap screws (L) and lock nuts (E) to
temporarilyremoveanti-rotationpins(M) to remove
shipping brackets (K) (See Figure 3). Discard
shipping brackets (K), retaining anti-rotation pins
and hardware for later reuse when installing bucket
orattachment.
13. Attach tilt cylinder function hoses (color coded blue
and red) to corresponding tractor valve couplers.
14. Start engine and fully extend and retract cylinders
several times to purge air from hydraulic system.
Add additional tractor hydraulic fluid as specified in
tractor operator’s manual to bring level of hydraulic
fluid up to full.
15. Adjust front wheel tread setting or steering stops, if
necessary, to provide a minimum 3/4” clearance
between front tires and any part of loader with lift
cylinders fully retracted and front axle fully
oscillated. Be sure lift cylinder are fully retracted.
Refer to page 1, under preparing tractor. Refer to
tractor operator’s manual for tread setting and
steeringstopadjustment procedures.
1"
loader
upright
pin
stop surface
mount tube
saddle
mount pin
saddle
Linch pin
Hitch pin

2-7439
Page 5 of 6F-3984 4-04-06
INSTALLING BUCKET ORATTACHMENT
Refer to loader operator's manual to install bucket or
optionalattachments.
WARNING: Always have a bucket
attachment mounted to loader when it is
removed from tractor. Pallet fork, bale
spear or similar attachments are too light
to safely counterbalance loader boom
arms when loader is dismounted from
tractor.
ATTACH LEVEL INDICATOR FOR BUCKET OR
ATTACHMENT (Figure 8)
Refer to assembly instructions provided with bucket or
optionalattachmentstoaitachlevel indicator rod.
NOTE: Attachment level setting varies for each loader
attachment. It is important to make sure level indicaior
is adjusted to indicate level whenever a different
attachment is mounted, or else level indicator will not
indicate true level.
To adjust level indicator properly, locate tractor and
loader attachment on a firm level surface with attach-
ment resting on level surface in operating position.
LoosenU-boltthatfastenslevelindicator bracket to right
tilt cylinder and position it so it is centered on the offset
in level indicator rod, then retighten U-bolt hardware.
Figure 8
tightener band
level guide tube
level indicator rod

2-7439
Page 6 of 6F-3984 4-04-06
AMERICAN STANDARD CAP SCREWS METRIC CAP SCREWS
GENERAL TORQUE SPECIFICATIONS
USE THE FOLLOWING TORQUES WHEN SPECIAL TORQUES ARE NOT GIVEN
SAE Grade
Typ. Head
Markings
Metric Class
Typ. Head
Markings
5 8 8.8 10.9
Cap Screw TORQUE TORQUE TORQUE TORQUE
Size FT·LBS N·m FT·LBS N·m FT·LBS N·m FT·LBS N·m
Inches MIN MAX MIN MAX MIN MAX MIN MAX
6.25 7.25 8.5 10 8.25 9.5 11 13
8 9 11 12 10.5 12 14 16
14 15 19 20 18.5 20 25 27
17.5 19 23 26 23 25 31 34
26 28 35 38 35 37 47.5 50
31 34 42 46 41 45 55.5 61
41 45 55.5 61 55 60 74.5 81
51 55 69 74.5 68 75 92 102
65 72 88 97.5 86 96 116 130
76 84 103 114 102 112 138 152
95 105 129 142 127 140 172 190
111 123 150 167 148 164 200 222
126 139 171 188 168 185 228 251
152 168 206 228 203 224 275 304
238 262 322 355 318 350 431 474
274 305 371 409 365 402 495 544
350 386 474 523 466 515 631 698
407 448 551 607 543 597 736 809
537 592 728 802 716 790 970 1070
670 740 908 1003 894 987 1211 1337
MIN MAX MIN MAX MIN MAX MIN MAX
688119111215
16 20 21.5 27 23 27 31 36.5
29 35 39 47 42 52 57 70
52 62 70 84 75 91 102 123
85 103 115 139 120 146 163 198
130 158 176 214 176 216 238 293
172 210 233 284 240 294 325 398
247 301 335 408 343 426 465 577
332 404 450 547 472 576 639 780
423 517 573 700 599 732 812 992
637 779 863 1055 898 1098 1217 1488
872 1066 1181 1444 1224 1496 1658 2027
1/4 - 20
1/4 - 28
5/16 - 18
5/16 - 24
3/8 - 16
3/8 - 24
7/16 - 14
7/16 - 20
1/2 - 13
1/2 - 20
9/16 - 12
9/16 - 18
Cap Screw
Size
Millimeters
M6 x 1.00
M8 x 1.25
M10 x 1.50
M12 x 1.75
M14 x 2.00
M16 x 2.50
M18 x 2.50
M20 x 2.50
M22 x 2.50
M24 x 3.00
M27 x 3.00
M30 x 3.00
5/8 - 11
5/8 - 18
3/4 - 10
3/4 - 16
7/8 - 9
7/8 - 14
1 - 8
1 - 14
Standard American and Metric Cap Screws
NOTE: These values apply to fasteners as received
from supplier, dry or when lubricated with normal
engine oil. They do not apply if special graphite or
molysulphide greases or other extreme lubricants are
used.
INSTALLATION
INSTRUCTIONS