Kleemann GENIUS20 User manual

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Table of Contents
1 About this document........................................................................................................5
2 Operation .........................................................................................................................6
Operating concept............................................................................................................. 7
Blue and grey input fields.................................................................................................. 9
Abbreviations and addressing ........................................................................................... 9
Operation via command level ......................................................................................... 11
3 Parameter description....................................................................................................19
General settings............................................................................................................... 20
3.1.1.1 Lift info ................................................................................................................................................ 25
3.1.1.2 VVVF (Inverter).................................................................................................................................... 26
3.1.1.2.1 VVVF speed selection..................................................................................................................... 27
3.1.1.3 Hydraulic lift ........................................................................................................................................ 28
3.1.1.4 Homelift............................................................................................................................................... 32
3.1.1.5 Landing heights ................................................................................................................................... 33
3.1.1.6 Landing distance.................................................................................................................................. 34
3.1.1.7 DCP...................................................................................................................................................... 35
3.1.1.8 Group .................................................................................................................................................. 36
3.1.1.8.1 Output DS1..................................................................................................................................... 37
3.1.1.8.2 Car selection –landing call............................................................................................................. 39
3.1.1.9 Green lift ............................................................................................................................................. 40
3.1.1.10 Genius Bus Setting.............................................................................................................................. 41
3.1.1.11 Quick start ........................................................................................................................................... 42
3.1.1.12 Building access .................................................................................................................................... 43
3.1.1.13 Landing labels...................................................................................................................................... 44
3.1.1.14 Display moving text ............................................................................................................................. 45
3.1.1.15 EN 81-20.............................................................................................................................................. 47
3.1.1.16 Lift attendant....................................................................................................................................... 48
3.1.1.17 Travel................................................................................................................................................... 49
3.1.1.18 Deceleration ........................................................................................................................................ 51
3.1.1.19 Deceleration control............................................................................................................................ 53
3.1.1.20 Call management................................................................................................................................. 54
3.1.1.21 Door preopening ................................................................................................................................. 55
3.1.1.22 Relevelling ........................................................................................................................................... 56
3.1.1.23 UCM control ........................................................................................................................................ 57
3.1.1.24 Absolute encoder ................................................................................................................................ 58
Doors ............................................................................................................................... 59
3.1.2.1 Hinged doors 1 .................................................................................................................................... 61
3.1.2.1.1 Safety light curtain ......................................................................................................................... 62
3.1.2.2 Door 1 signals ...................................................................................................................................... 63
3.1.2.3 Door times........................................................................................................................................... 65
3.1.2.4 Door open button (DO) ....................................................................................................................... 66

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3.1.2.5 Door close button (DC)........................................................................................................................ 67
3.1.2.6 Function load/door stop...................................................................................................................... 68
3.1.2.7 Monitoring waiting area...................................................................................................................... 70
3.1.2.8 Door motor switch off (DM)................................................................................................................ 71
3.1.2.9 Doors block mask ................................................................................................................................ 72
3.1.2.10 Dividing door ....................................................................................................................................... 73
3.1.2.11 Warning signal before door close........................................................................................................ 74
3.1.2.12 Dog leash............................................................................................................................................. 75
Inputs/Outputs ................................................................................................................ 76
3.1.3.1 Door side 1 .......................................................................................................................................... 78
3.1.3.2 In car.................................................................................................................................................... 81
3.1.3.2.1 Car Fan ........................................................................................................................................... 85
3.1.3.3 General inputs..................................................................................................................................... 86
3.1.3.4 General outputs................................................................................................................................... 91
3.1.3.5 Transfer I/O ......................................................................................................................................... 96
3.1.3.6 Time relay............................................................................................................................................ 97
3.1.3.6.1 Time relay 1.................................................................................................................................... 97
3.1.3.7 Setup ................................................................................................................................................... 98
Mode ............................................................................................................................... 99
3.1.4.1 Release/Block calls door 1................................................................................................................. 103
3.1.4.2 Normal operation.............................................................................................................................. 105
3.1.4.2.1 Car calls side 1.............................................................................................................................. 107
3.1.4.2.2 Landing calls side 1....................................................................................................................... 107
3.1.4.2.3 Door parking side 1 ...................................................................................................................... 108
3.1.4.2.4 Parking ......................................................................................................................................... 109
3.1.4.3 Clock travel........................................................................................................................................ 110
3.1.4.4 Special service ................................................................................................................................... 113
3.1.4.5 Special travel ..................................................................................................................................... 115
3.1.4.5.1 Start special travel........................................................................................................................ 117
3.1.4.6 Fire case............................................................................................................................................. 119
3.1.4.6.1 DS1 open mask............................................................................................................................. 121
3.1.4.6.2 Floor fire case............................................................................................................................... 122
3.1.4.7 Firemen travel ................................................................................................................................... 123
3.1.4.7.1 DS1 open mask............................................................................................................................. 125
3.1.4.8 Evacuation......................................................................................................................................... 126
3.1.4.8.1 Evacuation door masks ................................................................................................................ 129
3.1.4.9 Switch off........................................................................................................................................... 130
3.1.4.9.1 Switch off group........................................................................................................................... 132
3.1.4.10 Visitor ................................................................................................................................................ 133
3.1.4.11 Penthouse ......................................................................................................................................... 134
3.1.4.12 Hold to run ........................................................................................................................................ 136
3.1.4.13 Turn off mode.................................................................................................................................... 137
3.1.4.14 Stand by mode .................................................................................................................................. 138
3.1.4.15 Car lift................................................................................................................................................ 139
3.1.4.16 Lift Boy............................................................................................................................................... 140
3.1.4.17 Earthquake ........................................................................................................................................ 141
3.1.4.18 AWT Transport .................................................................................................................................. 143
3.1.4.19 Dangerous goods............................................................................................................................... 145
3.1.4.20 Sabbath mode ................................................................................................................................... 147
3.1.4.21 Pawl device........................................................................................................................................ 150
3.1.4.21.1 Pawl device mask ......................................................................................................................... 151
Special functions............................................................................................................ 152
3.1.5.1 Date/Time.......................................................................................................................................... 154
3.1.5.2 Modem port ...................................................................................................................................... 155
3.1.5.2.1 KM_MON ..................................................................................................................................... 156
3.1.5.3 Maintenance interval ........................................................................................................................ 157

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3.1.5.4 Fault setup......................................................................................................................................... 159
KMPRO, KMREL, KMCTB................................................................................................ 162
Landing bus.................................................................................................................... 162
Car bus........................................................................................................................... 163
Special tools - Homelift.................................................................................................. 166
Adjustment.................................................................................................................... 172
Surveillance.................................................................................................................... 173
Setting commands......................................................................................................... 175
Diagnostics..................................................................................................................... 176
Data / Software.............................................................................................................. 177
3.6.5.1 Backup............................................................................................................................................... 179
3.6.5.2 Restore .............................................................................................................................................. 180
Travel /signal cycles....................................................................................................... 182
IO assignment................................................................................................................ 183
Error............................................................................................................................... 185
General info................................................................................................................... 186
Events ............................................................................................................................ 186
4 Errors 190

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1About this document
Document information
Modification no
01
02
03
04
05
06
07
Modification date
Modified by
Legal owner
KLEEMANN HELLAS S.A.
Title
GENIUS20 MENU
Date of issue: 11/01/2021
Language: ENG
Version: 1.05
Chapter Created by: Approved by:
1-4 G. Kitsou P. Garoufalis

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2Operation
Basic features
The GENIUS20 controller is equipped with a 4.3" graphic display touchscreen. It provides a structured
and comprehensive overview of all inputs, outputs and error memories and equally serves to
parameterise the controller.
Operation is intuitive and therefore only requires a short training period.
The GENIUS20 menu
The GENIUS20 main menu serves to select and enter the parameter level. The names of the individual
"tiles" allow to pick the required parameter or diagnostic function.
The main menu has a function-related segmentation, i.e. various parameters can be accessed in
different ways. Use the CMD command to go directly to the required page.
Main menu
Parameters
This menu items serve to make all basic settings. These are the most important general
parameters, door settings, input/output, operating mode, special, emergency etc.
Language
Serves to select the system language.
Status
Lift status page with command input and possibility to go to further overview pages.
Save
This menu item appears if parameters were altered previously. Values are not only
saved on the processor, but also on the storage medium (SD-card/USB flash drive).
Setup
For first commissioning of a lift by a technician, only a few parameters are required.
They can be selected here directly.
Certification
Functions to facilitate the acceptance test by authorised bodies (e.g. travel time check).
Tools
This item assists in settings, diagnostic functions, backup and recovery, data tools,
travel and signal curves and analysis of I/O assignments.
Battery
Display of information on +24V supply voltage, battery voltage, charging voltage and
current.
Log
Information on incidents and triggered errors.

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Display
Car or landing display.
Users
This menu item includes settings related to GENIUS20 Lock function.
Release
Display for emergency rescue.
Operating concept
The GENIUS20 main menu structure is intuitive. The menu structure depicted here only serves as
overview and thus only shows the first menu items. A more detailed description is given further
below.
Menu structure
Select a menu item in the main menu to go to the associated menu pages. The following images show
an example of navigation in the menu of Parameters in order to activate the Green Lift submenu.

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Pages can be changed using
the marked arrows in the
upper green bar. The
respective parameters are
distributed to these menu
pages.
The menu pages contain sub-
menu pages which in turn
contain further queries
associated with a parameter
that can be edited there.
By clicking the Menu
button, you get back to
the main menu.
By pushing the CMD
(command) button, the
command level can be
accessed.
Use the
(back, continue) buttons
to scroll forward and
backward.

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Blue and grey input fields
On the numerous system configuration pages, you will find blue input fields, the value of which can be
changed, and grey fields, which cannot be edited.
Depending on the controller settings it is therefore made easier for the user during set-up to change
only the required and relevant parameters. This is much more convenient and helps to achieve
faster one's goal. Parameters not yet realised in the system are also shaded in grey.
Abbreviations and addressing
Various abbreviations are used for operation and programming in order to realise clearer
representation.
*) Explanation of I/O addressing with GENIUS20.
In GENIUS20, the port range is given an address (connection range, slot) which is assigned to the
processor-, car- or landing bus depending on the location.
Bus
Short designation
Address range
Max. I/O number
Processor
P
Car
C
0-63
48*4 + 16*8
Landing
L
0-63
48*4 + 16*8
The parameter description below indicates the addressing in the following form:
>
Go to next page (top right)
<
Go back to previous page (top left)
T
Parameter requiring to enter a time value in seconds
t
Parameter requiring to enter a time value in milliseconds
I
*)
Parameter requiring to determine an electronic input
O
*)
Parameter requiring to determine an electronic output
IO
*)
Parameter requiring to determine an electronic input and output

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Below, there are two more examples for the way of addressing assigned to the processor and
landing bus:
I: Full load
x.yy.z
C.48.1
x =
Location (P, C, L)
Car
y =
Address (0-63 for C and L)
48
z =
1-4 for Car and Landing
address 0-47
1
1-8 for Car and Landing
address 48-63
I: Reset inspection (Pit)
L.00.4
The input is on the bus, address
(slot) 0, port 4
I: Inspection on (Pit)
P.01
The input is on the processor
board.

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Operation via command level
The following table provides an overview of possible input commands which can be entered using
the "CMD" button at the bottom of the display. Each command input must be confirmed using the
"OK" button. "CL" serves to delete the entry. Pressing the "CMD" button again deletes the input
range.
Command overview
CMD
Action
Description
Info
1
Open door 1
Door 1 is opened regardless of the door
open permission.
2
Open door 2
Door 2 is opened regardless of the door
open permission.
3
Close door 1 and door 2
The doors are closed.
4
Show DCP information
Indication of DCP information in the status
text window.
5
Door blocking on/off
Doors are blocked or released.
Varying status
6
Switch off landing control
Enables or disables the landing control. No
calls in the landings are accepted.
Varying status
7
Call simulation
Serves to simulate car and landing calls.
The controller processes the calls.
8
Recall control on / off
Serves to simulate the recall control by
means of the software. Safety circuit
equipment will not be jumpered.
Varying status
9
TSG and RSB button
Only in case of homelifts. Serves to
simulate TSG activation and RSB reset by
means of the software.
01
Initialise modem
If a modem is connected and configured in
the menu, it can be re-initialised.
44
Show (relative) absolute
encoder values
If enabled, the absolute encoder values are
displayed in the controller status window
relative to the lowest landing.3
45
Show (actual) absolute
encoder values
If enabled, the actual absolute encoder
values are displayed in the controller
status window (value on magnetic tape).
97
DCP:
Send / do not send package
I7.
Package I7 provides the inverter with the
estimated path value for the upcoming
travel.
Varying status
1xx
Car call for landing xx
The lift is called to landing xx. The car calls
of a selective second door side follow
those of the first door side.
15* = car call for landing
5

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2xx
Upwards landing call for
landing xx
Makes an upwards landing call, depending
on the call release.
25* = upwards landing
call for landing 5
3xx
Downwards landing call for
landing xx
Makes a downwards landing call,
depending on the call release.
35* = downwards
landing call for landing
5
401
Relay test
Checks all relay outputs as well as travel
signal outputs to the frequency inverter.
403
Display the SD card data
Displays any folders and files available on
the SD card.
404
Display test
Checks the GENIUS20 bus displays.
405
I/O test
Checks the IO32 card on the processor
board for functioning.
600
Save data
Saves parameter and settings to the
internal flash memory.
601
Data transmission to
displays
All set display characters per landing are
transmitted to the displays connected to
the GENIUS20 bus.
6060
Controller restart
Restart of the control computer is
enforced.
692
Display backup folder
Displays all complete backups (folders) on
the SD card.
697
Lift software backup
Backs up the current lift software on the SD
card if no current backup is available.
698
Current software version
Displays the current software version.
698xxx
Restore lift software
Restores the software saved on the SD
card in the root - for this purpose, the file
name index (3-digit number) must be
entered.
Restore software with
suffix 001 using
698001*
700
Delete UCM error / UCM
test
Deletes the current UCM error.
The UCM test mode can
only be enabled if the
car is in the zone and no
UCM error is present.
701
Travel to upper final limit
switch
Car travels to upper final limit switch (also
required for Certification).
702
Travel to lower final limit
switch
Car travels to lower final limit switch (also
required for Certification).
703
Certification mode
704
UCM valve test
Triggers a UCM valve test for hydraulic
systems which, in case of successful test,
must shut down for UCM fault.
7xxx
Call parameter page
Enter page number (three digits) to go to
the associated parameter page.
800
Delete error
Deletes the current error.
8xxy
Set I/O at the landing bus
module
Landing bus:
xx is the address of the bus module
(between 00 and 63)
y is the I/O number

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Set I/O at processor board
(1 to 4 for address 00-47 and
1 to 8 for address 48-64)
Processor board xx:
- 64: relay outputs
- 66: IOs 1-8 from the IO32 board
- 67: IOs 9-16 from the IO32 board
- 68: IOs 17-24 from the IO32 board
- 69: IOs 25-32 from the IO32 board
y is the I/O number (1 to 8)
08xxY
Set I/O at the car bus
module
Car bus:
xx is the address of the bus module
(between 00 and 63)
y is the I/O number
(1 to 4 for address 00-47 and
1 to 8 for address 48-64)
9xxY
Reset I/O
Deletes the I/O number. See structure of
8xxy.
09xxY
Reset I/O
Deletes the I/O number. See structure of
08xxy.
208206
Set absolute encoder zero
Sets the absolute encoder zero to the
current position.

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Status
The "Status" menu serves to display an overview of the controller status. Here you can open any
page and execute commands directly.
On the left you can see a symbolic lift with a maximum of 12 visible landings. If the actual lift has
more than 12 landings, the picture is shifted in such a way that the car is displayed in the middle
and the landings shift accordingly.
Subsequent to the chapter, the individual items displayed in the Status page will be analysed.
From left to right:
❑landing number
❑square symbol red = blocked or green=released landings for door 1 landing calls
❑square symbol red = blocked or green=released landings for door 1 car calls
❑car symbol. When within the zone, the car is coloured yellow, during travel it is red and
orange (depending on speed applied). In the symbol, there are small arrows indicating the
direction of the onward journey. The current target landing is marked with a “Z”. When
doors are being opened, this is indicated by small yellow stripes both left and right from
the particular doors.
❑square symbol red = blocked or green=released landings for door 2 car calls
❑square symbol red = blocked or green=released landings for door 2 landing calls

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When a call is registered in a released landing, green symbols turn blue with either a white dot in
the centre (car call) or white arrows indicating the onward direction (landing call).
Above the entire illustration, the landing number (here red “0”) marks the current lift position.
During operation, the opening and closing state for 2 doors with the respective times (in seconds)
is indicated.
On the right you can find the most important controller signals, such as:
TRC = Travel counter
OHC = Operating hours counter
V = Current speed
STP = Step
= Travel to lowest landing
= Travel to highest landing
= Door 1/2 opened
= Door 1/ 2 closed
SIM = Simulator de-/activate
SL = Shaft light on/off
D-BLK = Block door
L-BLK = Landing call on/off
S1-6 = Safety circuit 1-6
K5 = K5 safety relay
MON = Contactor monitoring
K7 = K7 safety relay
L4 = Car light
VO = Upper prefinal switch
OT1 = Overtemperature 1
SZ = Signal switch zone
OT2 = Overtemperature 2
SM = Signal switch center
REC = Recall
VU = Bottom prefinal switch
RUP = Recall up
ES = Emergency Stop
RDN = Recall down
UP = Direction up
LS1/2 = Light curtain 1/ 2
DN = Direction down
OB1/2 = Obstruction door 1/ 2
RUN = Inverter travel
OL1/2 = Open-limit switch door 1/ 2
V0 = Inverter speed 0
CL1/2 = Close-limit switch door 1/ 2
V1 = Inverter speed 1
DO1/2 = Door 1/ 2 open
V2 = Inverter speed 2
DC1/2 = Door 1/ 2 close
V3 = Inverter speed 3
KFN = Car fan
VN= Inverter rated speed
KL = Car light
AL = Alarm

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Green indication of controller signals means that it’s activated and correspondingly grey indication that
it’s not active
The lower blue field contains the status text with a maximum of 7 lines which provides information
about the current state of operation.
The green bar below starts with the Genius hash.
GENIUS20 hash:
By pressing the hash,
a screenshot of the
currently visible
screen will be saved
as a file on the hand
terminal SD card (if
applicable).
BATTERY state:
-Green in different
shades means OK,
-Red triggers a
battery change or
it means that no
battery is
connected.
Operating state
-Current time of the
day,
-Non-/existent SD
card in the hand
terminal
(grey=no/green=yes)
At the bottom of the screen there are the Menu button, the command entry button (CMD), change to
previous and next page and, if required "OK" for confirmation.
Menu
Menu →back to main menu
CMD
Command →open the command level
=>
Go to next page
<=
Go to previous page
After opening the command level using CMD, any other parameter page can be called directly when
entering 7 and the three-digit page number (e.g. page 60 →7060 →OK).

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Software update
Updating the software entails risks and should therefore only be carried out using these instructions
and by trained staff. Faulty updating can destroy the lift controller. Therefore, you must carefully read
the sections below.
Requirements
The following points must be fulfilled to be able to carry out a software update:
❑micro-SD card available
❑software available (GENIUS_SW_V1_002B.DMP)
❑PC, notebook or netbook available to copy new files
Update steps (overview)
The update steps are explained in chronological order in the following. They are imperative to avoid a
faulty software update.
❑Copy the new software (GENIUS_SW_V1_002B.DMP) to the micro-SD card
❑Insert the micro-SD card into the controller
❑Enter 691, confirm with OK (all current data are stored)
❑In this way the current software, parameters, settings are backed up in a SAVE folder on
the micro-SD card
❑Enter 698xxx (e.g. 698000) and confirm with OK -> updates the software using the
GENIUS_SW_V1_002B.DMP file in the root directory of the card
Updating the software
Preparation
If the controller is already in operation, put it out of operation first. Make sure that the car is empty
and change the operating mode. There are several possibilities:
❑Recall mode - by enabling the recall switch in the control cabinet
❑Out-of-order mode - by turning off the master switch
It must be ensured in any case that the car cannot move due to landing or car calls, as this would
disturb or even render the updating procedure impossible. Disabling the landing control is not
sufficient.
Now insert the micro-SD card - if required with adapter - into your PC, netbook or similar. It is
recognised as mass storage device. Then copy the supplied software GENIUS_SW_V1_002B.DMP into
the root directory of the micro-SD card. Remove the card and insert it into the controller.
Carrying out the update
In the status overview, open the input keyboard by clicking the CMD button. Now the screen should
be as follows:
Restart the controller using the 6060 →OK commands. Enable the CMD menu again after the restart
and open the input menu.

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The current program as well as the error log will be saved in the next step. Enter 691 for this purpose
and confirm with OK. Now the lift software can be updated by entering 698 and the backup number
(e.g. 000). Click OK again to confirm. You will be asked a few questions which you should usually answer
YES. The controller now runs the fully automatic update process. As soon as the main menu is displayed
again, the update is completed.
Here a short update overview:
Main menu →CMD →6060 OK →main menu →CMD →691 OK →698000 OK
Checking the update
Quickly check the most important parameters after the update. They are:
❑lift type
❑absolute encoder values
❑door masks
❑building accesses
They are visible in the general parameters. If all parameters match the expected values, the system
can be put into service again.

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3Parameter description
The GENIUS20 parameters are distributed to internal pages. To edit or view the values, use the menu
navigation or direct access the associated pages.
Call the required page by entering 7 plus the three-digit page number (e.g. page 60: CMD -> 7060 ->
OK).
Parameters
Due to the variety of the different cases in the "Parameter" section we have introduced a sub-menu
for parameters. All parameters are accessible from here.
[Direct access: CMD -> 7057-> OK]
This parameter menu is divided into:
❑"General settings" like number of landings, frequency inverter, landing height, building
accesses, scrolling texts, etc.
❑Configuration regarding "Doors" like times, accesses, door signals, etc.
❑Parameterisation of "Input / Output" for door sides, car, control cabinet and general
controller values.
❑The "Mode" subsection serves to configure operating states for normal travel, various
possible special travels, fire emergency, visitor control, hold to run, etc.
❑"Special" is used to set the language, time and several special functions.

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General settings
The menu item "General Parameters" provides access to information containing basic settings. Starting
with the first page (060), use the top right and left arrows to go to other pages. Direct access to these
pages is possible by command 7 plus 3-digit page number.
[Direct access: CMD -> 7060 or 7091 or 7000 or 7027 or 7062 -> OK]