KLEIBER KS 218-TS User manual

KS 218 - TS KG 218 - TS
Infrarot-Temperaturschalter Infrared Temperature Switch
Operation Manual Betriebsanleitung
Fast measurement, fast controlling, fast switching

Address/Copyright
KLEIBER Infrared GmbH
Am Gewände 3
D-07333 Unterwellenborn
Germany
Phone: [phone] / 527 20 - 0
Fax: [phone] / 527 20 - 12
E-Mail: inf[email protected]
Internet: www.kleiberinfrared.com
© 2010 - 2018 KLEIBER Infrared GmbH
Any reproduction of this user manual or part thereof, its storage on electronic media and translation of the
manual into foreign languages without written approval of the company KLEIBER Infrared GmbH is strictly
forbidden.
All rights reserved.
© 2010 - 2018 KLEIBER Infrared GmbH
Jegliche Reproduktion der vorliegenden Bedienungsanleitung ganz oder auszugsweise, die Speicherung in
elektronischen Medien sowie die Übersetzung in Fremdsprachen sind ohne schriftliche Genehmigung der
KLEIBER Infrared GmbH untersagt.
Alle Rechte vorbehalten.
Version: March 7, 2018

CONTENTS
Contents
1 Basic Information 1
1.1 NotesfortheUserManual........................................ 1
1.2 Document Structure and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 IntendedUse............................................... 1
1.4 WarrantyandLiability .......................................... 2
2 Safety 2
2.1 Usedsymbolsandkeywords...................................... 2
2.2 GeneralSafetyNotes .......................................... 3
3 Scope of Delivery / Accessories 3
3.1 ScopeofDelivery............................................. 3
3.2 Devicemodels .............................................. 4
3.3 Accessories................................................ 4
4 Technical Data 5
5 Technical Description 5
5.1 System Design / Principle of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
5.2 Optics................................................... 6
5.2.1 Availableoptics.......................................... 6
5.2.2 Settingtheoptic ......................................... 6
5.3 Operatingelements ........................................... 6
5.4 Mechanics ................................................ 7
5.4.1 Mounting ............................................. 7
5.4.2 Cooling .............................................. 7
5.4.3 Miscellaneous .......................................... 7
6 Starting Up 7
6.1 InstallationSiteRequirements...................................... 7
6.1.1 Climaticconditions........................................ 8
6.1.2 Requirements at the place of use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6.2 Installation ................................................ 8
7 Operation of the pyrometer 9
7.1 Adjusttheswitchingmark ........................................ 9
7.2 Avoiding reading errors caused by faulty assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 10
8 Troubleshooting 10
9 Transport and Storage 11
9.1 TransportofthePyrometer ....................................... 11
9.2 StorageofthePyrometer ........................................ 11
10 Maintenance and Care 12
KS 218 - TS KG 218 - TS iii

CONTENTS
10.1Generalinformation ........................................... 12
10.2CleaningtheOptics ........................................... 12
11 Taking out of service, Disposal 12
11.1Takingoutofservice........................................... 12
11.2Disposal.................................................. 13
iv KS 218 - TS KG 218 - TS

1 Basic Information
1 Basic Information
1.1 Notes for the User Manual
This user manual describes the structure of the KLEIBER 218 infrared pyrometer for non-contact temper-
ature measurement and gives the operators all the necessary information related to installation, operation,
de-installation along with information related to maintenance and repairs of the pyrometer. When malfunctions
occur, the user manual provides suggestions for their potential causes and their repair.
This user manual is intended for qualified service and maintenance personnel with appropriate technical ex-
pertise including a basic knowledge of temperature measuring technology.
Before you use the pyrometer for temperature measurement, you must have read and understood these oper-
ating instructions! Keep the manual so that it is available at all times.
Take into account all the requirements given in this user manual. This is a precondition for:
• The correct and professional use of the pyrometer
• Proper maintenance, cleaning and care of the pyrometer
• Prevention of risks and strict observance of the essential technical safety regulations
1.2 Document Structure and Symbols
Operating instructions to be performed in sequence are numbered in chronological order. They are grouped
together in operational units and accompanied by the corresponding results.
Listings without a sequential order are presented as bullet points and items in sub-lists are preceded by
dashes.
Safety precautions are shown with pictograms and key words. They provide information about the type,
source and consequences of the hazard, and safety precautions. The meanings of the pictograms and key
words are explained in Safety (section 2) at page 2.
1.3 Intended Use
The KLEIBER 218 pyrometer is to be used exclusively for the non-contact measurement of surface tempera-
tures for triggering a switch process. Any applications beyond that area are not allowed! Any damage resulting
from this is the sole responsibility of the operator.
Proper use of the device also includes:
• The observance of the requirements of these operating instructions for transport and storage, assembly,
operation and care of the pyrometer
• The observance of the power requirements specified in Technical Data (section 4) at page 5 and the
operating and environmental conditions
• The compliance with the legal accident prevention and environmental regulations
Among applications/conditions for which the pyrometer is not intended for use are in particular:
• The use of the pyrometer within medical areas
• The use of the pyrometer in the food industry
• The use of the pyrometer in areas where there is danger of explosion
• The use of the pyrometer outside of the operating and environmental conditions specified in Technical
Data (section 4) at page 5
KS 218 - TS KG 218 - TS 1

2 Safety
1.4 Warranty and Liability
KLEIBER Infrared GmbH offers a 2 year warranty for the device starting from the date of invoice. The warranty
covers manufacturing defects. Then the device will be repaired free of charge, however freight charges are
the responsibility of the respective sender.
KLEIBER Infrared GmbH reserves the right to exchange the equipment or parts of the instrument instead of a
repair. After a repair, KLEIBER Infrared GmbH offers a warranty of 12 months on all repaired and/or exchanged
instrument components.
Deviations from the proper use described in this user manual will result in restricted warranty and liability or
the loss in case of damage. Damage to wearing parts (e.g. fuses) is excluded from the guarantee.
Warranty and liability claims for personal injuries and/or material damage are excluded if this or these result
from one or more of the following causes:
• Improper use of the device
• Inappropriate operation and servicing of the device
• Unauthorized modifications to the device without prior consultation with KLEIBER Infrared GmbH
• Rough, mechanical actions or deliberate destruction of the device
• Connection error (overvoltage)
• Frost damage by not observing the permitted environmental conditions and/or by inappropriate storage
• Malfunctions that are caused by non-conformance to this user manual
2 Safety
2.1 Used symbols and key words
The following symbols and key words are used in the user manual to indicate hazards and instructions. Safety
precautions always appear before an action.
DANGER:
Indicates a potentially dangerous situation. Failure to abide may result in light or minor injury and
damage.
CAUTION:
Indicates a potentially damaging situation. Failure to abide may result in damage to the product or to
anything near the product.
IMPORTANT:
Indicates useful tips and other specifically useful information that allow any dangerous or damaging
situations to be avoided.
REFERENCE TO ENVIRONMENTAL PROTECTION:
Important instructions for protecting the environment.
2 KS 218 - TS KG 218 - TS

3 Scope of Delivery / Accessories
2.2 General Safety Notes
The KLEIBER 218 pyrometer has been built in accordance with the currently valid standards of the technology
and the recognized safety regulations and ensures the highest safety level.
The fundamental safety and occupational safety requirements of applicable laws, standards, and guidelines
have been taken into account in the pyrometer design. The safety of the pyrometer is confirmed by the decla-
ration of conformity and the CE mark.
All information related to safety is with reference to the regulations of the European Union currently in force. In
other countries, applicable laws, national directives and safety regulations have to be met.
Apart from the safety instructions given in these operating instructions, you should also take into account the
generally valid regulations for accident prevention and environmental protection as well as the regulations of
the respective professional associations and strictly comply with them.
Note the general safety instructions:
• Commissioning of the pyrometer may only be carried out by persons qualified to do so, taking the safety
instructions into account.
• Pay attention to the installation site requirements and notes for commissioning.
• Only use the original cables provided as accessories for the connection of the pyrometer. Other cables,
especially cables manufactured by yourself, are not permitted.
• Before start-up, carry out a visual inspection for damage to the components of the pyrometer(housing,
optics, cable and pipes). Never operate the pyrometer with damaged components.
3 Scope of Delivery / Accessories
3.1 Scope of Delivery
The scope of delivery of the pyrometer includes:
• Infrared Temperature Switch KLEIBER KS 218 - TS or KG 218 - TS with 3-pin connector
• inspection sheet
• user manual
IMPORTANT:
The connecting cables are not included in scope of delivery. Please order it according to the length
required.
KS 218 - TS KG 218 - TS 3

3 Scope of Delivery / Accessories
3.2 Device models
Art.-No. Description Configuration Measuring
range
02180-11700 KS 218 - TS d = 170 mm, ∅m = 2.5 mm, 3-pin connector 700
02180-12200 d = 220 mm, ∅m = 4.0 mm, 3-pin connector . . .
02180-14000 d = 400 mm, ∅m = 5.5 mm, 3-pin connector 1,500 °C
02180-16000 d = 600 mm, ∅m = 7.0 mm, 3-pin connector
02180-18000 d = 800 mm, ∅m = 10.5 mm, 3-pin connector (1,292
02180-11000 d = 1,000 mm, ∅m = 14.0 mm, 3-pin connector . . .
02180-11400 d = 1,400 mm, ∅m = 18.0 mm, 3-pin connector 2,732 °F)
02180-11600 d = 1,600 mm, ∅m = 21.0 mm, 3-pin connector
02180-11800 d = 1,800 mm, ∅m = 24.5 mm, 3-pin connector
02180-12000 d = 2,000 mm, ∅m = 28.0 mm, 3-pin connector
02181-11700 KG 218 - TS d = 170 mm, ∅m = 2.5 mm, 3-pin connector 400
02181-12200 d = 220 mm, ∅m = 4.0 mm, 3-pin connector . . .
02181-14000 d = 400 mm, ∅m = 5.5 mm, 3-pin connector 1,400 °C
02181-16000 d = 600 mm, ∅m = 7.0 mm, 3-pin connector
02181-18000 d = 800 mm, ∅m = 10.5 mm, 3-pin connector (752
02181-11000 d = 1,000 mm, ∅m = 14.0 mm, 3-pin connector . . .
02181-11400 d = 1,400 mm, ∅m = 18.0 mm, 3-pin connector 2,552 °F)
02181-11600 d = 1,600 mm, ∅m = 21.0 mm, 3-pin connector
02181-11800 d = 1,800 mm, ∅m = 24.5 mm, 3-pin connector
02181-12000 d = 2,000 mm, ∅m = 28.0 mm, 3-pin connector
All variants are also available with the option of extended switching pulse duration. Art.-No. changes from
02180-... to 02184-... (KS 218 - TS) and from 02181-... to 02185-... (KG 218 - TS).
3.3 Accessories
Art.-No. Description
30007-30020 Connecting cable, connector, 3-pol., 2.0 m
30007-30050 Connecting cable, connector, 3-pol., 5.0 m
30007-30100 Connecting cable, connector, 3-pol., 10.0 m
30007-30250 Connecting cable, connector, 3-pol., 25.0 m
30006-32020 90° mirror
30006-32120 Ball and socket mounting
30006-32150 Mounting with retaining pin ∅10 mm
30006-32170 Mounting support, adjustable
30006-32220 Air purge unit
30006-32250 Cooling jacket with integrated air purge
Order information
Please send your orders for accessories to the following address. When ordering, please quote the type, the
name of the accessory part, and the quantity.
Service address
KLEIBER Infrared GmbH Phone: [phone] / 527 20 - 0
Am Gewände 3 Fax: [phone] / 527 20 - 12
D-07333 Unterwellenborn E-Mail: inf[email protected]
Germany Internet: www.kleiberinfrared.com
4 KS 218 - TS KG 218 - TS

5 Technical Description
4 Technical Data
Device type KS 218 - TS KG 218 - TS
Meas. range 700 . . . 1,500 °C 400 . . . 1,400 °C
Spectral range 0.85 . . . 1.05 𝜇m 0.85 . . . 1.80 𝜇m
Measurement outlet Switch voltage when exceeding the threshold 2 V below power supply
voltage, max. 30 mA (short circuit protection)
Switching state indicator LED at rear side
Accuracy 0.75 % of measured value (at 23 °C, 𝜀= 1)
Reproducibility < 0.3 % of measured value (at 23 °C, 𝜀= 1)
Response time 600 𝜇s
Switching pulse duration Time duration temperature threshold passed + 600 𝜇s (standard)
Time duration temperature threshold passed + 500 ms (option)
Emissivity 𝜀Fixed to 1
Optic Fixed
Aiming device LED pilot light
Operating temperature 0 . . . +70 °C
Storage temperature -20 . . . +70 °C
Relative humidity Non condensing conditions
Power supply 24 V DC (±15 %), 60 mA
Connection Via sensor plug 3-pol. M8
Degree of protection IP 54 according to DIN 40 050
Test base EN 55 011 : 1998, limit class A
CE marking According to EU regulations
Length 125 mm
Diameter 25 mm
Weight About 180 g
Optics:
dain mm 170 220 400 600 800 1,000 1,400 1,600 1,800 2,000
mbin mm 2.5 4.0 5.5 7.0 10.5 14.0 18.0 21.0 24.5 28.0
aDistance from front of housing
bMeasuring field diameter
5 Technical Description
5.1 System Design / Principle of Operation
The KS 218 - TS or KG 218 - TS recognizes without contact hot objects located in its measuring beam, to
trigger a switch process. The switching level can be adjusted via potentiometer, the switch status is indicated
by LED. The switch is used for recognizing, counting or positioning of hot objects e.g. in forges or steel works.
The instrument is equipped with a white LED targeting light for exact alignment. During operation the LED is
always on.
The operating elements as well as the connections/interfaces are located at the back of the pyrometer (see
Operating elements (section 5.3) at page 6).
KS 218 - TS KG 218 - TS 5

5 Technical Description
Figure 1: Structure of the pyrometer
1. Stainless steel housing
2. Optics
3. Type label
4. LED (indication of switch status)
5. Potentiometer (setting of switch threshold)
6. Connector for cable
5.2 Optics
The switches are equipped ex works with one of the following optics. These lenses are focusing to certain dis-
tances. In these distances each lens achieves its smallest spot size. Changing the distance to the measuring
object, it comes to an blur, that results in an greater measuring field. Please notice that the measuring object
must be as least as big as the spot size to avoid measurements of background radiation.
The name of the optics (e.g. optics 400) shows the measuring distance in mm (here: 400 mm, measured at
the front of housing) in which it has the smallest spot size (e.g. 5.5 mm).
5.2.1 Available optics
The following drawings show the size of the spots (in mm) in dependence of the measuring distance.
dain mm 170 220 400 600 800 1,000 1,400 1,600 1,800 2,000
mbin mm 2.5 4.0 5.5 7.0 10.5 14.0 18.0 21.0 24.5 28.0
aDistance from front of housing
bMeasuring field diameter
5.2.2 Setting the optic
For exact measurement of the object temperature the switch must be aligned correctly onto the object. The
instruments are not equipped with a sighting so that the aligning must be done thermally. When measuring
a hot object in front of a cooler background, it usually suffices to align the switch to achieve the highest
temperature response.
The LED targeting light shows its smallest spot in the measuring distance of the corresponding optics. It marks
the center and the size of the spot.
5.3 Operating elements
The controls and indicators are located on the rear side of the device. For the meaning and operation of
individual elements see Operation of the pyrometer (section 7) at page 9.
6 KS 218 - TS KG 218 - TS