Koganei ELEWAVE EW2G10 S Series User manual

OWNER’S MANUAL Ver. 1.0
X435295 Ver.1.0
ELEWAVE SERIES
Low Profile Electric Slider
With point input type controller
With CC-Link type controller
[Main unit]
EW2G10 □S
EW2G10 □H
EW2G12 □S
EW2G12 □H
EW2G16 □S
EW2G16 □H
[Controller]
EW2C-H-NP
EW2C-H-PN
EW2C-H-CC
EW2C-H-CCD
注：ｂタイプの使用サイズは左右50mm〜120mm未満
このデータからの縮率は50%〜120%未満

Contents
4-3-4-3-9 List of output data��������������������������������� 35
4-3-4-3-10 Details of output data�������������������������� 36
4-3-4-3-11 List of output signals ��������������������������� 41
4-3-4-3-12 Details of output signals ��������������������� 41
4-3-5 Timing chart ������������������������������������������������ 43
4-3-5-1 Timing charts for EW2C-H-NP, EW2C-H-
PN, and EW2C-H-CC ������������������������������ 43
4-3-5-2 Timing charts for EW2C-H-CCD�������������� 45
4-4 Actuator number setting�������������������������������������������� 58
4-5 Point data specications������������������������������������������� 58
4-6 How to use the size detecting function
4-6-1 When using an actual workpiece for size
detecting range setting�������������������������������� 60
4-6-2 When using direct input for size detecting
function setting �������������������������������������������� 60
4-7 Communication
4-7-1 Communication parameter specications���� 61
4-7-2 Communication cable���������������������������������� 61
4-7-3 Addresses���������������������������������������������������� 61
4-7-4 Communication commands������������������������� 61
4-7-5 List of communication commands ��������������� 62
4-7-6 Details of communication commands���������� 63
4-8 Parameters
4-8-1 Parameter setting method��������������������������� 69
4-8-2 Explanation of parameters �������������������������� 70
4-9 List of errors ������������������������������������������������������������� 72
4-10 Easy mode���������������������������������������������������������������74
4-10-1 I/O connector signal table for easy mode���74
4-10-2 Details of input signals for easy mode �������74
4-10-3 Details of output signals for easy mode ���� 75
4-10-4 Parameters������������������������������������������������ 76
4-10-5 Time charts ����������������������������������������������� 77
Chapter 5 Troubleshooting
5-1 If a problem occurs ��������������������������������������������������� 80
5-2 Countermeasures for alarms������������������������������������ 80
5-3 Alarm specications ������������������������������������������������� 80
5-3-1 List of alarms ���������������������������������������������� 81
Chapter 6 Specications
6-1 Basic specications of main unit ������������������������������ 82
6-2 Basic specications of the controller ������������������������ 83
Chapter 7 Outline Drawings
7-1 Main unit outline drawings ���������������������������������������� 88
7-2 Controller outline drawings ��������������������������������������104
7-3 Outline drawings for additional parts (Unit: mm)������105
Chapter 8 Technical Data
8-1 Accuracy������������������������������������������������������������������108
8-2 Allowable moment ���������������������������������������������������108
8-3 Displacement angle of the table in relation to bending
moment �������������������������������������������������������������������109
8-4 Thrust ����������������������������������������������������������������������110
- 1 -
Chapter 1 Safety Precautions
1-1 Safety�������������������������������������������������������������������������� 2
1-2 Precautions ����������������������������������������������������������������� 2
Chapter 2 System Conguration
2-1 Entire system conguration ���������������������������������������� 3
2-2 Options and accessories�������������������������������������������� 4
2-3 Setting up for operation ���������������������������������������������� 5
Chapter 3 Main Unit
3-1 Handling the main unit
3-1-1 Precautions���������������������������������������������������� 6
3-2 Mounting
3-2-1 Mounting the product ������������������������������������ 7
3-2-2 Mounting a workpiece����������������������������������� 8
3-2-3 Mounting the stroke adjuster������������������������� 8
Chapter 4 Controller
4-1 Appearance and functions
4-1-1 Point input type (NPN model and PNP model)
���������������������������������������������������������������������10
4-1-2 CC-Link type (remote I/O model and remote
device model) �����������������������������������������������10
4-2 Installation and connection to external devices
4-2-1 Controller installation �����������������������������������11
4-2-2 Connecting the power supply�����������������������11
4-2-3 Grounding work��������������������������������������������11
4-2-4 Wiring precautions �������������������������������������� 12
4-2-5 Connecting to the actuator�������������������������� 12
4-2-6 Connecting the I/O connector ��������������������� 12
4-3 Interface (I/O and CC-Link)
4-3-1 Connector signal tables������������������������������� 12
4-3-1-1 I/O connector signal table ������������������������ 12
4-3-1-2 CC-Link connector signal table ���������������� 12
4-3-2 Details of input signals�������������������������������� 13
4-3-3 Details of output signals������������������������������ 14
4-3-4 Input/output circuits������������������������������������� 14
4-3-4-1 I/O input/output information (point input
type controller)����������������������������������������� 14
4-3-4-2 CC-Link input/output information (CC-Link
remote I/O type controller)����������������������� 17
4-3-4-3 CC-Link input/output information (CC-Link
remote device type controller)������������������ 18
4-3-4-3-1 Lists of input/output signals and input/
output data�������������������������������������������� 21
4-3-4-3-2 One-station mode (Remote device: One
station occupied) ���������������������������������� 22
4-3-4-3-3 Two-station mode (Remote device: Two
stations occupied)��������������������������������� 23
4-3-4-3-4 Four-station mode (Remote device: Four
stations occupied)��������������������������������� 25
4-3-4-3-5 List of input data ����������������������������������� 27
4-3-4-3-6 Details of input data������������������������������ 27
4-3-4-3-7 List of input signals������������������������������� 30
4-3-4-3-8 Details of input signals�������������������������� 31

Thank you very much for purchasing the Elewave Series Low Prole Electric Slider�
This OWNER’S MANUAL describes the features and how to operate this product�
Please read the manual carefully and use the product in a correct manner�
1-1 Safety
Always observe the safety instructions and precautions listed in this manual� Neglect of necessary
safety measures or improper handling could result in product breakdown or damage, or in accidents
that lead to injury to the users (people who set up, operate, or adjust and check, etc�)�
1-2 Precautions
(1) Precaution for automatic operations
• To prevent injury, install an interlock device to prevent the operator from touching the moving parts of
the Low Prole Electric Slider�
(2) Precaution against pinched ngers, etc�
• Be careful to prevent ngers, etc�, from being pinched by the Low Prole Electric Slider’s moving parts
during transportation, teaching, or operation�
(3) Operation not allowed in ambient atmospheres containing ammable gases, etc�
• The Low Prole Electric Slider is not built to explosion-proof specications� Do not use in ambient
atmospheres containing ammable gases, ammable dust, or ammable liquids, etc� It could result in
ignitions or explosions�
(4) Operation not allowed in locations subject to electromagnetic interference, etc�
• Do not use in locations subject to electromagnetic interference, static electric discharge, or radio
frequency interference� It could result in improper operation�
(5) Safety measures for end effectors (such as pushers)
• Design and manufacture the end effectors to prevent the occurrence of dangerous situations (such as
workpieces popping out or falling) due to cut-off or uctuation of the power supply (electrical power, air
pressure, etc�)�
• If there is a danger that items pushed by the end effector could pop out or fall, take appropriate safety
measures that take into consideration the size, mass, temperature, and chemical properties of the items�
(6) Precautions for controller checks
• To prevent electric shock when touching the outside terminal and connector of the controller during
controller checks, etc�, always switch off the controller power and turn off the power supply�
• Never touch the inside of the controller�
(7) Response to a damaged or defective Low Prole Electric Slider
• If any of the damage or defects listed below have been found, continuing use of the Low Prole Electric
Slider is dangerous� Immediately stop operation and contact us�
Description of damage or defect Type of danger
Damage to machine harness or motor wiring Electric shock, Low Prole Electric Slider’serratic
operation
Damage to outer components of the Low
Prole Electric Slider
Damaged parts ying off during Low Prole
Electric Slider’s operation
Abnormal operation of the Low Prole Electric
Slider (position deviation, vibrations, etc�) Low Prole Electric Slider’s erratic operation
(8) Be careful to not touch hot parts of the motor or controller
• The motor and controller will be very hot in some areas after automatic operations, and touching those
areas may cause burns� For checks, etc�, rst cut the power to the controller, wait for the areas to cool
down, conrm the cooled temperature, and then handle those areas�
(9) Protective grounding
• Always ground the controller to protect it against electric shock�
(10) Secure the cable while taking care not to apply excessive twisting or tensile force to the connector�
(11) Depending on the model of the Low Prole Electric Slider, the table does not move by an external force�
Do not apply excessive force or shock to the table�
(12) For the precautions for the product, read through “Safety Precautions” and “Handling Instructions and
Precautions” in the homepage or general catalog before use�
Chapter 1 Safety Precautions
Chapter 1 Safety Precautions
- 2 -

Chapter 2 System Conguration
Chapter 2 System Conguration
- 3 -
2-1 Entire system conguration
The Low Prole Electric Slider consists of the following major components�
●Point input type controller
●CC-Link type controller ①
●CC-Link type controller ②
Transmission cable
Note 1
S2
S1
EW
KOGANEI
F.G.
0 V
24V
ACT
CN2
CN1
I/O
ALM
PWR
SERIES
AD
MADEIN JAPAN MADEIN JAPAN
AD
SERIES
PWR
ALM
I/O
CN1
CN2
ACT
24V
0 V
F.G.
KOGANEI
EW
S1
S2
Terminating resistor for RS485
EW2FR
Power cable 2 m
(supplied with the controller)
EW2KP
DC power supply
DC24V
Connecting cable EW2KA-3L, 5L
USB cable
USB-RS485 converter
Teaching box
EW2TB
I/O cable 1 m
(supplied with
the controller)
EW2KI
Daisy-chain cable
EW2KD-008L, 1L, 3L
MAX. 16 links
Controller
EW2C-H-NP
EW2C-H-PN
KOGANEI EW2TB
STOP
S TA RT
Esc
POWER
EW2 Teaching Box
AX333_ALL(pnt)_JY3
Note 5
PLC
PC
Transmission cable EW2KN-1L,-3L
Note 6
KOGANEI
EW
SERIES
S2
S1
F.G.
0V
24V
ACT
ALM
PWR
AD
LRUN
PW
SD
RD
LERR
CN
x10
x1
RATE
HOLD/
CLEAR
STA
No.
MADEINJAPAN
KOGANEI
EW
SERIES
S2
S1
F.G.
0V
24V
ACT
ALM
PWR
AD
LRUN
PW
SD
RD
LERR
CN
x10
x1
RATE
HOLD/
CLEAR
STA
No.
MADEINJAPAN
TerminatingresistorforRS485
EW2FR
Daisy-chaincable
EW2KD-008L,1L,3L
MAX.16links
Controller
AX333ALL(CC)JY3
Transmissioncable
Note1
Powercable2m
(suppliedwiththecontroller)
EW2KP
DCpowersupply
DC24V
ConnectingcableEW2KA-3L,5L
USBcable
USB-RS485converter
Teachingbox
EW2TB
Connectorfor
CC-Link
EW2CC
KOGANEI EW2TB
STOP
START
Esc
POWER
EW2TeachingBox
Note5
PLC
PC
TransmissioncableEW2KN-1L,-3L
Note2
Note6
Terminationresistance
connector
Note4
CC-Linkterminating
resistor
EW2FC
EW2C-H-CC
EW2C-H-CCD
Terminationresistance
OR
Note3
Termination resistance
connector Note 4
KOGANEI
EW
SERIES
S2
S1
F.G.
0 V
24V
ACT
ALM
PWR
AD
L RUN
P W
S D
R D
L ERR
CN
x10
x1
RATE
HOLD/
CLEAR
STA
No.
MADEIN JAPAN
KOGANEI
EW
SERIES
S2
S1
F.G.
0 V
24V
ACT
ALM
PWR
AD
L RUN
P W
S D
R D
L ERR
CN
x10
x1
RATE
HOLD/
CLEAR
STA
No.
MADEIN JAPAN
CC link master address
DC power supply
DC24V
Daisy-chain cable
EW2KD-008L, 1L, 3L
MAX. 16 links
CC link gateway
EWHC-NH-204W
Controller
EW2C-H-CC
EW2C-H-CCD
MAX. 20 links
T/R
ERR
RUN
PWR
RD
SD
ER
×10 ×1
B RATE STATION No.
1 234
STATION
OFF ON * *
ON OFF * *
* *
* *
2STATION
3STATION
CLEAR
HOLD
SLD NC DG DB DA
CC-Link
KOGANEI
MADE IN JAPAN
425072
CONTINUE/SUSPEND
HOLD/CLEAR
*** OFF
*
SUSPEND
CONTINUE ON **
OFF
ON
*
**
*
ON
OFF
* * ON CONTINUE
SUSPEND
*
OFF ***
HOLD/CLEAR
CONTINUE/SUSPEND
425072
MADE IN JAPAN
KOGANEI
CC-Link
DADBDGNCSLD
HOLD
CLEAR
3STATION
2STATION
**
**
**
OFF ON
** ON OFF
STATION
432 1
STATION No. B RATE
×1 ×10
ER
SD
RD
PWR
RUN
ERR
T/R
AX333_ALL(CC2)_JY3
Transmission cable
Note 1
Power cable 2 m
(supplied with the controller)
EW2KP
DC power supply
DC24V
Connecting cable EW2KA-3L, 5L
KOGANEI EW2TB
STOP
S TA RT
Esc
POWER
EW2 Teaching Box
Note 5
PLC
Transmission cable EW2KN-1L,-3L
CC-Link terminating
resistor
EW2FC
Termination resistance
Note 3
Terminating resistor for RS485
EW2FR
OR
Connector for CC-Link
Note 2
EW2CC
Branch connector for CC-Link
EW2CY
USB cable
USB-RS485 converter
Teaching box
EW2TB
PC
Note 6
Note 1: The communication cable is selectable from the following�
• IBM2A-H1 : USB-RS485 converter, w/ USB cable
• IBM2A-H1-N: USB-RS485 converter, w/o USB cable
• EW2KN : For communication
Note 2: Only the CC-Link connector is provided� The cable must be
prepared by the customer�
Note 3: If EW2C-H-CC□is used as the termination unit, be sure to
use a CC-Link terminating resistor (EW2FC) or terminating
resistor connector�
Note 4: The terminating resistor connector must be prepared
by the customer�
[Recommendation] 35T05-6M00-B0M GF,
manufactured by 3M
Note 5: It is recommended to install a noise lter�
(Refer to P� 11� )
Note 6:
The controller setting support software can be
downloaded for free from our homepage
�

Chapter 2 System Conguration
- 4 -
EW2G10□EW2P-3
EW2G12□EW2P-4
EW2G16□
2-2 Options and accessories
1� Controller
• When Option -NP is selected, the controller EW2C-H-NP and the following accessories are included
in the package�
Please conrm at time of purchase�
Power cable (EW2KP): 1 pc�
I/O cable (EW2KI): 1 pc�
• When Option -PN is selected, the controller EW2C-H-PN and the following accessories are included
in the package�
Please conrm at time of purchase�
Power cable (EW2KP): 1 pc�
I/O cable (EW2KI): 1 pc�
• When Option -CC is selected, the controller EW2C-H-CC and the following accessories are included
in the package�
Please conrm at time of purchase�
Power cable (EW2KP): 1 pc�
CC-Link connector (EW2CC): 1 pc�
CC-Link terminating resistor (EW2FC): 1 set
• When Option -CCD is selected, the controller EW2C-H-CCD and the following accessories are
included in the package�
Please conrm at time of purchase�
Power cable (EW2KP): 1 pc�
CC-Link connector (EW2CC): 1 pc�
CC-Link terminating resistor (EW2FC): 1 set
2� DIN rail mounting plate
• When Option -DP is selected, the DIN rail mounting plate EW2DP (with two mounting screws) is
included in the package�
Please conrm at time of purchase�
3� Positioning pin
• When Option -P is selected, the positioning pin is included in the package�
Please conrm at time of purchase�
4� Connecting cable
• When Option -3L or -5L is selected, the cable EW2KA-3L (cable length: 3 m) or EW2KA-5L (cable
length: 5 m) for connecting the Low Prole Electric Slider main unit and controller is included in the
package� Please conrm at time of purchase�

- 5 -
2-3 Setting up for operation
Installation and
connection
Settings
Operations
Installation
↓
Connections
↓
Turning on the power
↓
Setting the actuator
number
↓
Changing parameters
↓
Point data input
↓
Test operations
↓
Operations
Connect the power supply, controller, actuator, and personal
computer or teaching box�
Set the specied actuator number� Note
Congure parameter data in accordance with your usage
conditions�
Enter point data suitable for the operation�
Check that the operation is normal�
Use the set point commands and START signal to run the desired
operation� For continuous operations, use a programmable
controller or other external devices to control operations�
3-2
4-2
4-1
4-2
4-2
4-4
4-8
4-5
4-3
4-3
Procedure
Reference
section
Note: When you purchase the actuator and controller as a set, the controller’s actuator number is set
to the specied actuator number at the time of shipping�
Note: When the controller was purchased alone, be sure to set the actuator number for the connected
model of the actuator�
Model Actuator No�
EW2G10□S-10 10
EW2G10□S-30 11
EW2G10□S-50 12
EW2G10□H-10 15
EW2G10□H-30 16
EW2G10□H-50 17
Chapter 2 System Conguration
Model Actuator No�
EW2G12□S-20 20
EW2G12□S-40 21
EW2G12□S-60 22
EW2G12□S-80 23
EW2G12□H-20 25
EW2G12□H-40 26
EW2G12□H-60 27
EW2G12□H-80 28
Model Actuator No�
EW2G16□S-20 30
EW2G16□S-40 31
EW2G16□S-60 32
EW2G16□S-100 33
EW2G16□H-20 35
EW2G16□H-40 36
EW2G16□H-60 37
EW2G16□H-100 38

Backward Forward
- 6 -
Chapter 3 Main Unit
Chapter 3 Main Unit
3-1 Handling the main unit
3-1-1 Precautions
(2) Restrictions on operations
The motor could get hot under certain operating conditions�
Set the stop time to 0�5 seconds or more� Also, use the product within the operating temperature
range�
Use of the product in conditions exceeding the operation limits could damage or burn the motor�
(3) Operating sound
The operating sound could become loud depending on the operating speed, mounting position, and
workpiece conditions, but this is not a malfunction�
(4) Use the main unit and the controller in locations where there is little dust and dirt� Using them in
locations where there are large amounts of dirt and dust could create the risk of abnormal operation�
(5) With too short an operating distance, the maximum speed may not be reached depending on
acceleration and deceleration�
(6) The takt time may change depending on the mounting position and workpiece conditions�
(7) Since this product uses a nite track guide, if reciprocating motion is repeated over a stroke shorter
than that required for operation, the steel balls could get out of alignment due to a microslip, resulting
in looseness� When selecting the model, select one with a stroke close to that in actual use and
ensure that the stroke is equal to or larger than that required for operation�
Model Stroke range
[mm] Model Stroke range [mm] Model Stroke range [mm]
EW2G10□-10 0 or more EW2G12□-20 0 or more EW2G16□-20 0 or more
EW2G10□-30 15 or more EW2G12□-40 20 or more EW2G16□-40 20 or more
EW2G10□-50 30 or more EW2G12□-60 40 or more EW2G16□-60 40 or more
‐ ‐ EW2G12□-80 60 or more EW2G16□-100 65 or more
(1) Do not apply excessive external force or shock to the workpiece mounted on the table or main unit�
Applying excessive external force or shock could cause the parts to be damaged or move out of
alignment�
Depending on the model of the Low Prole Electric Slider,the table does not move by an external
force�
To move the table manually, use the hexagonal hole or dial provided for moving the table� (When using
the dial, rotate it with a thin rod (screwdriver, hex wrench, etc�)�)
(8) Secure the cable while taking care not to apply twisting or tensile force to the connector� Also, secure
the cable so that the connector is not subject to any bending moment� (The same applies to the
controller connector�)
(9) If reciprocating motion is repeated over a short distance, the grease lm could break�
It is recommended to repeat reciprocating motion ve times or so with full stroke every 5,000 to 10,000
reciprocations so as to recover the grease lm�
(10) To stop the movement with the adjustment stopper, use pushing mode� Using the stopper with
positioning mode could cause an error or damage�
(11) When adjusting the angle by selecting the cable direction (-1, -2, -3, or -4), adjust the angle within
±180° from the initial angle� Failure to do so could result in disconnection�
Backward
Forward

Chapter 3 Main Unit
- 7 -
A
D
E
B
End plate
A
D
E
B
End plate
3-2 Mounting
(1) You can mount the product in any position, but the atness of the mounting surface of the mating part,
such as the workpiece and base, must be 0�02 mm or less� Poor atness could result in a loose guide
or increased rolling resistance, or adversely affect the service life�
(2) Avoid scratching or denting the mounting surface of the slider, as doing so could adversely affect the
atness�
(3) If there is a large shock, install a support mechanism to the main unit in addition to the bolts�
(4) When mounting a workpiece or bracket, be careful not to apply strong shock or excessive moment to
the guide� When mounting a workpiece or bracket on the table, secure it while holding the table, and
when mounting it on the main unit, secure it while holding the main unit� Applying strong shock or
excessive moment to the guide will lead to poor guide accuracy�
(5) Make sure that the mounting bolts have sufficient strength� When mounting a workpiece or bracket,
tighten the bolts to an appropriate torque within the allowable range�
(6) If there is a risk of bolts loosening due to shocks or vibrations, consider taking measures to prevent
them from loosening�
(7) For the positioning pin hole, use the clearance-t stepped pin (option)� Press-tting the pin could cause
damage to the guide due to an excessive load� The pin hole on the table is a through hole� Using a pin
other than the stepped pin could cause a contact between the pin and main unit, resulting in a failure�
(8) Make sure that the main unit or workpiece mounting bolts are equal to or shorter than the maximum
thread depth� A bolt longer than the maximum thread depth could reach and damage the main unit�
3-2-1 Mounting the product
EW2G□, EW2G□CEW2G□RNote
Model Bolt used
Maximum
tightening torque
N•m
D
mm
F
mm
EW2G10□M3×0�5 1� 1 4 71� 5
EW2G12□M4×0�7 2�7 6 3�5
EW2G16□M4×0�7 2�7 9 6
Model Bolt used
Maximum
tightening torque
N•m
E
mm
EW2G10□M4×0�7 2�7 7
EW2G12□M5×0�8 5�4 6
EW2G16□M5×0�8 5�4 9
Note: EW2G□Ris mounted by direct mounting only�
F

- 8 -
Chapter 3 Main Unit
3-2-3 Mounting the stroke adjuster
When mounting the stroke adjuster, which is an optional part, secure it appropriately with the following
tightening torques�
①Stopper ②Bracket A
Model
●①Stopper ●②Bracket A
Bolt used
Tightening torque Bolt used Tightening torque
N•m N•m
EW2G10□M2�5×0�45 0�65
M3×0�5 0�63
EW2G12□M3×0�5 1� 14
M4×0�7 1� 5
EW2G16□M4×0�7 2�0
M5×0�8 3�0
3-2-2 Mounting a workpiece
A
D
E
B
End plate
A
D
E
B
End plate
EW2G□, EW2G□CEW2G□R
C
Model Bolt used
Maximum
tightening torque
N•m
Maximum thread
depth
A mm
Maximum thread
depth
B mm
Maximum thread
depth
C mm
EW2G10□M3×0�5 0�63 5 5 4
EW2G12□M4×0�7 1� 5 767
EW2G16□M4×0�7 1� 5 8�5 7 9�5
• Make sure that the workpiece mounting bolts are equal to or shorter
than the maximum thread depth�
A bolt longer than the maximum thread depth could reach and dam-
age the main unit�
• EW2G□Rdoes not have an end plate�

- 9 -
Chapter 3 Main Unit

- 10 -
Chapter 4 Controller
Chapter 4 Controller
4-1 Appearance and functions
4-1-1 Point input type (NPN model and PNP model)
①POWER LED
Lights when the power supply is turned on�
②ALARM LED
Shows the state of the controller� (See the table below on the right)
③I/O connector
Use the supplied I/O cable for connecting to sensor switches
or an external programmable controller, etc�
④S1 connector
This is the connector for connecting the communication cable
and teaching box�
⑤S2 connector
This is the connector used for daisy chain connection�
⑥Address switch
Sets the address� (0 to F, 16 patterns)
⑦ACT connector
This is the connector for connecting to the
main unit�
⑧Power connector
Connects the supplied power cable to
supply 24 VDC�
4-1-2 CC-Link type (remote I/O model and remote device model)
①POWER LED
Lights when the power supply is turned on�
②ALARM LED
Shows the state of the controller� (See the table below on the right)
③CC-Link connector
This is the connector for connecting to an external programmable
controller etc�
* The cable must be prepared by the customer�
④and ⑤CC-Link station number setting switch
Sets the CC-Link station number� (Set a value from 1 to 64�)
For the remote device model, this range depends on the number
of stations used� Refer to P� 18�
⑥CC-Link baud rate setting switch
Sets the CC-Link baud rate� (Set a value from 0 to 4�)
⑦Link error input port data selection switch
Sets the input port data state in case of a link error�
(Left: HOLD Right: CLEAR)
⑧to ⑫CC-Link status indicator LED
(See Table 1�)
⑬S1 connector
This is the connector for connecting the
communication cable and teaching box�
⑭S2 connector
This is the connector used for daisy
chain connection�
⑮Address switch
Sets the address�
⑯ACT connector
This is the connector for connecting to
the main unit�
⑰Power connector
Connects the supplied cable to supply
24 VDC�
MADEINJAPAN
AD
SERIES
PWR
ALM
I/O
CN1
CN2
ACT
24V
0V
F.G.
KOGANEI
EW
S1
S2
①
②
③
④
⑤
⑥
⑦
⑧
Settings 0 1 2 3 4
Transmission rate 156kbps 625kbps 2�5Mbps 5Mbps 10Mbps
Indication Description
⑧PW
Turns on when the power is turned on�
⑨L RUN
Turns on when normal data is received from the
master station�
⑩SD
Turns on when data is transmitted�
⑪RD
Turns on when data is received�
⑫L ERR
Turns on when a transmission error occurs and turns
off when the timeout period is reached�
Turns on when the transmission rate is set incorrectly�
[Table 1]
KOGANEI
EW
SERIES
S2
S1
F.G.
0V
24V
ACT
ALM
PWR
AD
LRUN
PW
SD
RD
LERR
CN
x10
x1
RATE
HOLD/
CLEAR
STA
No.
MADEINJAPAN
①
②
③
④
⑤
⑥
⑦
⑧
⑨
⑩
⑪
⑫
⑬
⑭
⑮
⑯
⑰
Description LED state
Alarm occurs Lights
Error occurs
Quick blinking (ON: 0�25s, OFF: 0�25s)
Origin return not completed Slow blinking (ON: 0�5s, OFF: 1�5s)
Normal Not lit
Description LED state
Alarm occurs Lights
Error occurs
Quick blinking (ON: 0�25s, OFF: 0�25s)
Origin return not completed Slow blinking (ON: 0�5s, OFF: 1�5s)
Normal Not lit

Chapter 4 Controller
4-2 Installation and connection to external devices
4-2-1 Controller installation
(1) Installation
Use M4 screws in the 5-mm U-grooves on the back of the controller to secure it to a rack that has good
thermal conductivity�
(2) Installation (DIN rail installation)
If you have purchased a DIN rail mounting plate, use the 5-mm U-grooves on the back of the controller
to secure it to the DIN rail mounting plate with the supplied M4 screws� Then, install the controller to
the DIN rail you have arranged�
(3) Installation environment
• Install the controller in a location with an ambient temperature of 0 to 40°C, humidity of 35 to 85%,
and no condensation�
• Install the controller so there is adequate space around it (20 mm or more) with good ventilation�
• Avoid installations in locations subject to corrosive gases, such as sulfuric acid or hydrochloric acid, as
well as ambient atmospheres containing ammable gases or liquids, etc�
• Install the controller where there is little dust or dirt�
• Avoid installations in locations subject to metal chips, oil, or water from other equipment�
•Avoid installations in locations subject to electromagnetic or electrostatic noises�
• Install the controller in a location that is free from large vibrations�
4-2-2 Connecting the power supply
(1) Power supply
• Connect the power cable to a power supply with a capacity of 24 VDC±10% and 1�6 A or more�
• Connector: B3PS-VH (JST Mfg� Co�, Ltd�)
Connector pin number table
No� Signal name Wire color Description
124 V Red Power supply
20 V Blue
3 FG Green Ground
Caution:
•
Supply of an unstable power voltage to the controller may cause alarm shutdowns or abnormal operation.
Use adequate care, therefore, in selecting a 24-V power supply. Ensure as stable a power supply
as possible.
(2) How to connect the power supply
•Use the supplied power cable to connect to the power supply� Connect the polarity correctly to
prevent mis-wiring� Wrong connections could result in re or other dangerous conditions�
• It is recommended to use a noise lter for the power cable� (Recommended type: RSEN-2006,
manufactured by TDK-Lambda)
• It is recommended to twist the 24V and 0V power cables�
Caution:
• The EW2C-H controller does not have a power switch and an emergency stop function. Always
install an appropriate power cut-off (isolator) device for the overall system of equipment.
Danger:
• Before wiring to the controller, always turn off the power to the overall system of equipment to
avoid the danger of electric shock.There is a risk of electric shock.
(3) Insulation resistance/Dielectric strength test
Never conduct an insulation resistance test or dielectric strength test on the controller�
4-2-3 Grounding work
• Always ground the equipment to prevent electric shock to people if there is electric leakage and to
prevent erratic operation due to electrical noise�
• We strongly recommend type 3 grounding (grounding resistance of 100 Ω or less) or better�
• For the ground terminal of the controller, use the F�G� wire of the power cable�
• When EW2C-H-CC or EW2C-H-CCD (CC-Link type) is grounded, it is recommended that the length
of the F�G� wire of the power cable be 250 mm or less� If it is longer than 250 mm, communication
may be affected by external noise�
- 11 -

- 12 -
Chapter 4 Controller
4-2-6 Connecting the I/O connector
Connect the I/O connector to a programmable controller or other external device�
4-3 Interface (I/O and CC-Link)
4-3-1 Connector signal tables
4-3-1-1 I/O connector signal table
Main unit side connector
Black
N.C.
HW
Cable shield
A2
B2
A3
B3
A4
B4
A5
B5
W
V
Vcc
HV
HW
GND
HU
Name
HU Vcc
FG
W
U
GND
HV
Color
Green
Brown
Yellow
Orange
White
Red
Blue
Yellow
White
Blue
-
Black
Orange
Red
White
NO.
8
7
6
5
4
3
2
1
Controller side connector
A1
NO.
Name
U
Color
Green
Brown
VB1
4-2-4 Wiring precautions
For conformity to the CE marking standards, the following measures are required, for example,
when connecting the controller to peripheral devices�
• Install a clamp lter (two turns) to the power cable�
• Install a clamp lter to the controller side of the connecting cable�
• EW2C-H-NP: 1 pc� (2 turns)
• EW2C-H-PN: 1 pc� (2 turns)
• EW2C-H-CC: 3 pcs� (2 turns each)
• EW2C-H-CCD: 4 pcs� (2 turns each)
[Recommendation] ZCAT3035-1330, manufactured by TDK
• Do not coil a connecting cable or bundle multiple cables�
• The CC-Link cable must be 30 mm or less long and used with the ground wire connected�
• To operate the controller with the teaching box (EW2TB) connected, install a clamp lter (two
turns) to the teaching box cable�
4-2-5 Connecting to the actuator
Connect the actuator connecting cable to the ACT connector on the front of the controller� Turn off
the power supply before performing the connection� Be sure that the actuator connecting cable is
rmly inserted into the connector�
4-3-1-2 CC-Link connector signal table
NO� Wire color Signal name Description NO� Wire color Signal name Description
01 Brown POS0 Point setting 02 Red POS1 Point setting
03 Orange POS2 Point setting 04 Yellow POS3 Point setting
05 Green POS4 Point setting 06 Blue S TA RT Start signal
07 Purple STOP Stop signal 08 Gray ORG Return to origin
signal
09 White READY Preparation
completed output 10 Black BUSY
Command
execution in
progress output
11 Brown INPOS Positioning
completed output 12 Red HOLD Pushing
completed output
13 Orange 24G - common 14 Yellow N�C� N�C�
15 Green 24V GND Ground 16 Blue 24V IN 24-V input
17 Purple N�C� N�C� 18 Gray 24V +24V
19 White FG Frame ground 20 Black FG Frame ground
No� Signal name Description
1DA Signal line
2 DB Signal line
3 DG Digital GND
‐
4 SLD Shield

Chapter 4 Controller
4-3-2 Details of input signals
There are 8 dedicated command inputs as input signals�
○Dedicated command inputs
Dedicated command inputs are inputs to control from an external device, such as a programmable
controller�
To accept the START and ORG inputs, the READY, BUSY, and STOP signals must meet the
following conditions�
• READY output : ON
• BUSY output : OFF
• STOP input : OFF
* The START and ORG inputs are accepted when the OFF state is switched to the ON state (the
moment when the contact closes)�
Whether the controller has accepted the command or not can be conrmed by monitoring the
BUSY output�
■Operation start input (START)
From the current position, the tooling moves by the data of the point no� specied in POS0 to
POS4�
Caution:
To execute START, it is necessary to conrm the entry states of POS0 to POS4.
■Return to origin input (ORG)
Executes return to origin in the direction of the origin return specied in the parameter (PRM5)� It
is always necessary to execute return to origin after the power is turned on�
■Operation stop input (STOP)
This is an input to stop the actuator’s movement temporarily�
Turning this input ON (closing the contact) while the actuator is operating, or while it is executing
return to origin, stops the actuator’s movement� While this input is in the ON state (the contact is
in a closed state), it is not possible to execute any dedicated command from I/O, any program
using communication, or any return to origin command�
■POS0 to POS4
These are inputs for connecting to output circuits of the programmable controller or other
devices, and for specifying the point no�
Examples of point specication
POS No�
Point No�
P0
P1
P3
P7
P15
P31
POS4
(24)
OFF
OFF
OFF
OFF
OFF
ON
POS3
(23)
OFF
OFF
OFF
OFF
ON
ON
POS2
(22)
OFF
OFF
OFF
ON
ON
ON
POS1
(21)
OFF
OFF
ON
ON
ON
ON
POS0
(20)
OFF
ON
ON
ON
ON
ON
- 13 -

- 14 -
Chapter 4 Controller
4-3-3 Details of output signals
There are 4 output signals: READY, BUSY, INPOS, and HOLD�
ON and OFF refer to the turning on and off of the output transistor�
○Dedicated outputs
These outputs are for signal interaction with a programmable controller, etc�
■Preparation completed output (READY)
When the controller system is operating normally, this output is set to ON� If an alarm is issued,
this output is set to OFF and the motor enters a free state�
■Command execution in progress output (BUSY)
This signal is set to ON when a dedicated command input (START) is being executed or
when a command is being executed by using communication� When the BUSY signal is ON,
no dedicated command input (START) is accepted, and no command is accepted by using
communication�
Caution:
Always turn off dedicated command inputs when BUSY is ON. Leaving input ON prevents
BUSY from switching to OFF, even after completing execution of a command.
■Positioning operation completed output (INPOS)
This signal turns OFF whenever a dedicated command input (START) is accepted, and then
turns ON when the positioning operation execution process is completed normally, or when the
size detecting function is set� If an error occurs during execution, or if STOP has been input, the
signal remains unchanged in the OFF state�
■Pushing operation completed output (HOLD)
This signal turns OFF whenever a dedicated command input (START) is accepted, and then
turns ON when the pushing operation execution process is completed normally� If an error
occurs during execution, or if STOP has been input, the signal remains unchanged in the OFF
state�
4-3-4 Input/output circuits
This section provides the specications for the input/output circuits and wiring examples� Refer to
this example when connecting to the programmable controller or other external equipment�
4-3-4-1 I/O input/output information (point input type controller)
(1) Input/output circuit specications
○Input power supply
Input voltage : 24 V±10%
○Input circuit
Isolation method : Photocoupler isolation
Input response : 30 ms or less
Input current : 5 mA/24 VDC
Input sensitivity : ON current Min� 3 mA
OFF current Max� 1 mA
○Output circuit
Isolation method : Photocoupler isolation between internal circuits and output transistor
Output terminal : Open collector output*
Output response : 1 ms or less
Maximum output current : 30 mA/24 VDC per 1 output
Residual ON voltage : 1�5 V or less
* The NPN model has an NPN output, and the PNP model has a PNP output�

Chapter 4 Controller
• When the controller’s internal power supply is used
• When a separate power supply is used without using the controller's internal power supply
- 15 -
(2) Wiring examples (NPN model)
01
02
03
04
05
06
07
08
09
10
11
12
13
15
1
2
3
24V
0V
F. G.
18
16
POS0
POS1
POS2
POS3
POS4
START
STOP
ORG
READY
BUSY
INPOS
HOLD
24G
24V GND
24V
24V IN
EW controller
Inside of controller
Input
terminal
Output
terminal
5V
PC
COM
COM
Output
Input
Power connector
I/O connector
DC power supply
24 VDC
01
02
03
04
05
06
07
08
09
10
11
12
13
15
1
2
3
24V
0V
F. G.
18
16
POS0
POS1
POS2
POS3
POS4
START
STOP
ORG
READY
BUSY
INPOS
HOLD
24G
24V GND
24V
24V IN
EW controller
Inside of controller
5V
PC
COM
COM
Output
Input
Power connector
I/O connector
DC power supply
24 VDC
DC power supply
24 VDC
Input
terminal
Output
terminal
* Even when only the input or output is used, connect 13-15 and 16-18�
* Even when only the input or output is used, connect the power supply to 13 and 16�

Chapter 4 Controller
- 16 -
• When the controller’s internal power supply is used
• When a separate power supply is used without using the controller's internal power supply
(3) Wiring examples (PNP model)
01
02
03
04
05
06
07
08
09
10
11
12
13
15
1
2
3
24V
0V
F. G.
18
16
POS0
POS1
POS2
POS3
POS4
START
STOP
ORG
READY
BUSY
INPOS
HOLD
24G
24V GND
24V
24V IN
EW controller
Inside of controller
5V
PC COM
COM
Output
Input
Power connector
I/O connector
DC power supply
DC24V
Input
terminal
Output
terminal
01
02
03
04
05
06
07
08
09
10
11
12
13
15
1
2
3
24V
0V
F. G.
18
16
POS0
POS1
POS2
POS3
POS4
START
STOP
ORG
READY
BUSY
INPOS
HOLD
24G
24V GND
24V
24V IN
EW controller
Inside of controller
PC
COM
COM
Output
Power connector
I/O connector
DC power supply
DC24V
DC power supply
DC24V
Input
5V
Input
terminal
Output
terminal
* Even when only the input or output is used, connect 13-15 and 16-18�
* Even when only the input or output is used, connect the power supply to 13 and 16�

Chapter 4 Controller
- 17 -
4-3-4-2 CC-Link input/output information (CC-Link remote I/O type controller)
(1) Correspondence table between the master station and buffer memory
EW2C-H-CC uses remote I/O (when one station is occupied, 16 inputs/16 outputs)�
Example) When the station number is set to “01” Example) When the station number is set to “01”
Master station buffer area EW2C-H-CC’s I/O memory map
(2) Wiring example
Station
No�
Remote input
(RX)
Remote output
(RY)
1RX00 to RX0F RY00 to RY0F
RX10 to RX1F RY10 to RY1F
2RX20 to RX2F RY20 to RY2F
RX30 to RX3F RY30 to RY3F
3
:
:
:
:
:
:
:
:
:
:
64 RX7E0 to RX7EF
RX7F0 to RX7FF
RY7E0 to RY7EF
RY7F0 to RY7FF
Remote input
(RX)
Remote output
(RY)
RX00 READY RY00
Unused
RX01 BUSY :
:
:
:
:
:
RY0F
RX02 INPOS
RX03 HOLD
RX04
:
:
RX0F
Unused
RX10
Unused
RY10 POS0
:
:
:
:
:
:
:
:
:
RX1F
RY 11 POS1
RY12 POS2
RY13 POS3
RY14 POS4
RY15 S TA RT
RY16 STOP
RY17 ORG
RY18
:
:
RY1F
Unused
0: Contact OFF
1: Contact ON
External device
master unit
Termination
resistance
EW2C-H-CC
Shielded twisted
pair cable
DA
DB
DG
SLD
FG
DA
DB
DG
SLD
Termination
resistance
Shielded twisted
pair cable
DA
DB
DG
SLD
EW2C-H-CC
DA
DB
DG
SLD
Branch connector CC-Link connector
EW2CC
* Use a cable recommended by CC-Link Partner Association�
Connect the terminating resistor between end station terminals DA and DB�
* Use a “110 Ω 1/2 W” terminating resistor for the CC-Link dedicated cable and Ver�1�10-compatible
CC-Link dedicated cable, and a “130 Ω 1/2 W” terminating resistor for the CC-Link dedicated high-
performance cable�
* Make sure grounding is done proper ly�
(3) CC-Link station number setting switches
You can set the station number with the “STA NO� x10,x1” rotary switches on the front of the controller�
Example) x10 switch: 3, x1 switch: 9 →The station number is set to “39�”
Note: Set the station number to a value from 1 to 64�
(4) CC-Link baud rate setting switch
You can set the baud rate with the “RATE” rotary switch on the front of the controller�
Note: Set the baud rate to a value from 0 to 4� Also, select the appropriate baud rate according to the
transmission rate of the master unit you are using�
Settings 0 1 2 3 4
Transmission rate 156kbps 625kbps 2�5Mbps 5Mbps 10Mbps

- 18 -
4-3-4-3 CC-Link input/output information (CC-Link remote device type controller)
(1) Setting operation mode
Select operation mode using parameters�
Set parameter No� 62 (setting of the number of CC-Link stations) by using the support software�
(Refer to P� 72�)
You can also set operation mode by writing the station to occupy via CC-Link (refer to P� 54)�
(2) Setting the station number
You can set the station number with the “CC-Link station number setting switch” on the front of the
controller�
Setting range: 1 to 64 (when one station is occupied), 1 to 63 (when two stations are occupied), 1 to
61 (when four stations are occupied)
(3) Wiring example
Chapter 4 Controller
External device
master unit
Termination
resistance
EW2C-H-CCD
Shielded twisted
pair cable
DA
DB
DG
SLD
FG
DA
DB
DG
SLD
Termination
resistance
Shielded twisted
pair cable
DA
DB
DG
SLD
EW2C-H-CCD
DA
DB
DG
SLD
Branch connector CC-Link connector
EW2CC
(4) CC-Link station number setting switches
You can set the station number with the “STA NO� x10,x1” rotary switches on the front of the controller�
Example) x10 switch: 3, x1 switch: 9 →The station number is set to “39�”
Note: Set the station number to a value from 1 to 64�
(5) CC-Link baud rate setting switch
You can set the baud rate with the “RATE” rotary switch on the front of the controller�
Note: Set the baud rate to a value from 0 to 4� Also, select the appropriate baud rate according to the
transmission rate of the master unit you are using�
* : When you have changed the number of stations occupied, station number, or baud rate, turn the
power off and on again�
Settings 0 1 2 3 4
Transmission rate 156kbps 625kbps 2�5Mbps 5Mbps 10Mbps
Setting value Operation mode No� of stations occupied
1 One-station mode 1 station
2 Two-station mode 2 stations
4 Four-station mode 4 stations

(6) Communicating with the master station
The address allocation of each operation mode is as follows:
PLC address
Chapter 4 Controller
- 19 -
Note: The occupied area means the area occupied depending on the setting of the number of remote device stations�
For details on each allocation, refer to the pages describing the allocation�
The system area means the system area of each remote device station�
Note: n indicates the register address of each station�
PLC address
Note: The occupied area means the area
occupied depending on the setting of
the number of remote device stations�
For details on each allocation, refer to
the pages describing the allocation�
Note: n indicates the register address of
each station�
1-address occupation 2-address occupation 4-address occupation
RX (n+0)0 to RX (n+0)F Domain
RX (n+1)0 to RX (n+1)F System area
RX (n+2)0 to RX (n+2)F
RX (n+3)0 to RX (n+3)F System area
RX (n+4)0 to RX (n+4)F
RX (n+5)0 to RX (n+5)F
RX (n+6)0 to RX (n+6)F
RX (n+7)0 to RX (n+7)F System area
Domain
Domain
Number of occupied addresses
Remote input
(RX)
1-address occupation 2-address occupation 4-address occupation
RX (n+0)0 to RX (n+0)F Domain
RX (n+1)0 to RX (n+1)F System area
RX (n+2)0 to RX (n+2)F
RX (n+3)0 to RX (n+3)F System area
RX (n+4)0 to RX (n+4)F
RX (n+5)0 to RX (n+5)F
RX (n+6)0 to RX (n+6)F
RX (n+7)0 to RX (n+7)F System area
Remote output Number of occupied addresses
(RY)
Domain
Domain
1-address occupation 2-address occupation 4-address occupation
RX (n+0)0 to RX (n+0)F Domain
RX (n+1)0 to RX (n+1)F System area
RX (n+2)0 to RX (n+2)F
RX (n+3)0 to RX (n+3)F System area
RX (n+4)0 to RX (n+4)F
RX (n+5)0 to RX (n+5)F
RX (n+6)0 to RX (n+6)F
RX (n+7)0 to RX (n+7)F System area
Domain
Domain
Number of occupied addresses
Remote input
(RX)
1-address occupation 2-address occupation 4-address occupation
RX (n+0)0 to RX (n+0)F Domain
RX (n+1)0 to RX (n+1)F System area
RX (n+2)0 to RX (n+2)F
RX (n+3)0 to RX (n+3)F System area
RX (n+4)0 to RX (n+4)F
RX (n+5)0 to RX (n+5)F
RX (n+6)0 to RX (n+6)F
RX (n+7)0 to RX (n+7)F System area
Remote output Number of occupied addresses
(RY)
Domain
Domain
Remote register input
(RWr) 1-address occupation 2-address occupation 4-address occupation
RWr (n+0)
RWr (n+1)
RWr (n+2)
RWr (n+3)
RWr (n+4)
RWr (n+5)
RWr (n+6)
RWr (n+7)
RWr (n+8)
RWr (n+9)
RWr (n+A)
RWr (n+B)
RWr (n+C)
RWr (n+D)
RWr (n+E)
Number of occupied addresses
Domain
Domain
Domain
Remote register output
(RWw) 1-address occupation 2-address occupation 4-address occupation
RWw (n+0)
RWw (n+1)
RWw (n+2)
RWw (n+3)
RWw (n+4)
RWw (n+5)
RWw (n+6)
RWw (n+7)
RWw (n+8)
RWw (n+9)
RWw (n+A)
RWw (n+B)
RWw (n+C)
RWw (n+D)
RWw (n+E)
RWw (n+F)
Domain
Domain
Domain
Number of occupied addresses
RWr (n+F)
Remote register input
(RWr) 1-address occupation 2-address occupation 4-address occupation
RWr (n+0)
RWr (n+1)
RWr (n+2)
RWr (n+3)
RWr (n+4)
RWr (n+5)
RWr (n+6)
RWr (n+7)
RWr (n+8)
RWr (n+9)
RWr (n+A)
RWr (n+B)
RWr (n+C)
RWr (n+D)
RWr (n+E)
Number of occupied addresses
Domain
Domain
Domain
Remote register output
(RWw) 1-address occupation 2-address occupation 4-address occupation
RWw (n+0)
RWw (n+1)
RWw (n+2)
RWw (n+3)
RWw (n+4)
RWw (n+5)
RWw (n+6)
RWw (n+7)
RWw (n+8)
RWw (n+9)
RWw (n+A)
RWw (n+B)
RWw (n+C)
RWw (n+D)
RWw (n+E)
RWw (n+F)
Domain
Domain
Domain
Number of occupied addresses
RWr (n+F)