Kolver 130210/N User manual

DECLARATION OF CONFORMITY
KOLVER S.r.l.
Via Marco Corner, 19/21
6016 THIENE (VI) ITALIA
Declare that the new tool here described:
Electric screwdriver:
PLUTO10P/N 1 0210/N  PLUTO10P/U/N 1 0215/U/N 
PLUTO15P/N 1 0215/N  PLUTO15P/U/N 1 0215/U/N 
PLUTO10D/N 1 0211/N PLUTO15D/N 1 0216/N 
PLUTO D 1 020  PLUTO P 1 0204 
Is in conformity with the following standards and other normative
documents :
98/37/CE 89/336/CE and 2006/95/CE
EN 50144-1 and EN 602004-1
It is also in conformity with RoHS normative.
Name: Giovanni Colasante
Position: Managing Director
Giovanni Colasante
KOLVER S.r.l.

Operator’s Handbook
IDENTIFICATION DATA OF THE MANUFACTURER
KOLVER S.r.l.
VIA MARCO CORNER, 19/21
6016 THIENE (VI) ITALIA
TEL + 9 0445 71068
www.kolver.it
IDENTIFICATION DATA OF THE PRODUCT
PLUTO10P/N 1 0210/N  PLUTO10P/U/N 1 0215/U/N 
PLUTO15P/N 1 0215/N  PLUTO15P/U/N 1 0215/U/N 
PLUTO10D/N 1 0211/N PLUTO15D/N 1 0216/N 
PLUTO D 1 020  PLUTO P 1 0204 
THECNICAL DATA OF THE PRODUCT
TENSION: 40V DC
POWER: 90W
MAX SPEED RPM: PLUTO 10:600; PLUTO 15:320;
PLUTO3: 1200
TORQUE RANGE Nm: PLUTO10:0.6 - 10; PLUTO15:0.6 - 15.
PLUTO3:0.3 - 3.

GENERAL SAFETY RULES
WARNING: when using electric screwdrivers basic safety precaution
should always be followed to reduce the risk of fire electric shock and
personal injury. Read all the instructions below before using the
screwdriver and save them.
1. Keep the work area clean and well lit.
2. Do not use the electric screwdrivers in dampt or wet locations or in
presence of flammable liquid or gases.
. Avoid body contact with grounder surface as pipes, radiator,
refrigerators, etc.
4. Keep children and visitors away from work area.
5. When not in use screwdrivers should be stored in dry and locked-up place
and out of the reach of children.
6. Do not use the screwdrivers for purposes or work not intended.
7. Dress properly. Do not wear loose clothing and jewelry. Wear protective
hair covering to contain long hair.
8. Never carry the screwdriver by cable or pull it to disconnect it from
socket.
9. Use clamps or a vice to hold work.
10. Keep proper footing and balance at all times.
11. Inspect tool cable periodically and, if damaged, have it repaired or
replaced by authorized service facility. Always keep handles dry, clean
and free from oil and grease.
12. Disconnect tools from power supply before any operation of servicing,
when changing accessories and when you do not use them.
1 . When screwdriver is used outdoors, only operate with extension cords
intended for use outdoors and so marked .
14. Pay attention while working. Do not operate screwdriver when you are
tired.
15. Always check the screwdriver is not damaged before using it. Detective
switches must be replaced by authorized service center. Never use tools
that cannot be turned on or off by the switch .
16. The use of any other accessory other than recommended in this operating
instruction may represent a risk of personal injury.
17. Have the screwdriver repaired only by authorized and expert people.
Failing to do so may represent a serious danger.
WARNING: before connecting the control unit and power supply to the
socket please check the voltage you are using is that indicated on the label
of the unit itself.

1. Applications
KOLVER electric screwdrivers are used to tighten to the required torque screws
nuts studs and any other kind of threaded connection on any material. Table 1 will
show you the capacity and the torque range of this screwdriver. Obviously it is
possible to use the screwdrivers with screws having a larger diameter if the torque
falls within the indicated range. All models are reversible and can consequently be
used to unscrew. Electric screwdrivers are mainly used in the electronic and
mechanical industry as well as for electric appliances wiring lamps etc.
Table 1
2. Use
The screwing system is composed by a screwdriver a cable with 5 pin connectors
and by a control unit and power supply. To install it please follow the instructions.
a) Connect the 5-pin plug of the cable to the controller socket and to the
screwdriver and tighten the relevant nuts.
b) Push the collect ring of the quick charge chuck towards the body of the
screwdriver insert the desired bit into the exagonal seat ¼’’ and release the ring.
c) Connect the controller plug to a mains supply socket 230V-50Hz.
d) Switch on the controller through the green light button “POWER”.
e) Position the bit head firmly into the fastener head press the starting trigger and
run the faster down. The tool stops automatically when the preset torque is reached
and it is ready for the following operation.
WARNING: PLUTO series can reach torque values up to 15Nm These
screwdrivers should be always clamped on a torque reaction arm such as
PA2KOL or DMFK90 to eliminate the reaction Failure to do so may result in
operator injury and damage to the work piece
IMPORTANT: For each second of operation the motor needs seconds of
rest, as indicated on the tool label (1s/ s). Failure to do so may result in motor
overheating and eventually damage and will be considered as a misuse. Our
warranty will not apply.
Model Capacity MAX RPM Torque range Nm
PLUTO 10 M5-M8 600 0 6 – 10 0
PLUTO 15 M5-M8 320 0 6 – 15 0
PLUTO 3 M5 1200 0 3 – 3 0

. Power supply and torque control unit
EDU1AE power supply and control units act as voltage transformer and electronic
torque controller.
The power supply 230V-50Hz AC is converted into 40V DC required by PLUTO
series screwdrivers through a transformer certified EN61558-1/p2-6.
The electronic control circuit cuts the power supply to the motor calculating the
correct torque in response to 3 parameters voltage frequency and current
according to the selected options.
Controller Features Applications
EDU1AE see the enclosure Metric screw or self tapping
screw
EDU1AE/LTP see the enclosure
low torque
Metric screw or self tapping
screw
Table 2
All units are equipped with a power outlet on the back panel with autostopping fuse
holder certified IEC/CEE22. To replace the fuse just pull out the fuse holder and
change the fuse.
Always remember to switch off the control unit at the end of each working shift.
WARNING: always disconnect the mains plug of the power supply before
operating on the control units.
4. Adjusting the torque
The torque delivered by PLUTO screwdrivers is controlled through an advanced
electronic circuit with no need of any mechanical clutch device.
You can select the desired torque as a percentage of the torque range of the
selected screwdriver (see the manual of the control unit to check all the details).
When the pre-set torque is reached the screwdriver stops immediately providing
accurate joint tightening with consistent repeatability and high Cp and Cpk values.

For on line or laboratory calibration of the screwdriver torque output we
recommend the use of either K20 torque analyzer with internal and external
transducer.
5. Maintenance
The screwdriver’s motor is maintenance free.
NOTE
The sound level generated by Kolver electric screwdrivers is always lower than
70dB(A).
The vibrations transmitted to operator’s hand are lower than 2.5m/s². In particular
the exposition to vibrations is lower than 1m/s² for operators who make up to 4200
screwing cycles per day.
WARRANTY
KOLVER warrants its products for a period of one year from the date of original
purchase. Any products which examination proves to be defective in workmanship
on material will be repaired or replaced free of charge during the warranty period.
For repair or replacement return the product trasportation prepaid to your nearest
KOLVER service center. This warranty does not cover repair or replacement
required as a consequence of misure abuse normal wear and tear.