Soosan SB Series User manual

2
SOOSANHYDRAULICBREAKER
O
OP PE ER RA AT TI IO ON N M MA AN NU UA AL L
&
& P PA AR RT TS S L LI IS ST T
S
S
SB
B
BS
Se er ri ie es sC612556

Soosan H
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draulicBreaker
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IndustriesCo.
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SOOSAN
S
SO OO OS SA AN N H HY YD DR RA AU UL LI IC C B BR RE EA AK KE ER R
O
OP PE ER RA AT TI IO ON N M MA AN NU UA AL L
Model
SerialNumber
YearofConstruction
SERIOUSINJURYORDEATHCOULDRESULTFROMTHEIMPROPERREPAIR
ORSERIVICEOFTHISHYDRAULICBREAKER.
REPAIRSAND/ORSERVICETOTHISHYDRAULICBREAKERMUSTONLYBE
DONEBYANAUTHORIZEDANDCERTIFIEDDEALER.
SB Series
DANGER

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●Flying debris form the hydraulic breaker or other material may cause serious or fatal
injury to the operator. Personal protection equipment must be used.
●Flying debris hydraulic breaker or other materials may cause serious or fatal injury to
bystanders. Never operate the grab when bystanders are in the working area.
●On machines/carriers, the hydraulic breaker can enter the operator's compartment
under specific hydraulic breaker position. Make sure that suitable impact shields are
used when operating the hydraulic breaker with this type of equipment.
●Do not operate the breaker unless all safety decals described in this manual are in
place. The decals must be inspected periodically to ensure that all wording is legible.
The decals must be replaced if illegible. Replacement decals can be obtained from
your authorized Soosan Distributor.
●The hydraulic breaker will become very hot during operation. Allow time for hydraulic
breaker to cool down before touching hydraulic breaker parts.
If this machine is transferred, be sure to attach this manual to the machine.
For safety, common items are described “SAFETY PRECATUIONS”, and others are
mentioned in the succeeding pages.
DO NOT OPERATE THE HYDRAULIC BREAKER UNLESS THE FOLLOWING SAFETY
INSTRUCTIONSHAVEBEENTHOROUGHLYREADANDUNDERSTOOD!
READTHISMANUALBEFOREINSTALLING,OPERATINGORMAINTAININGTHISEQUIPMENT.
DANGER

Soosan H
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,
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We appreciate your purchasing a Soosan Hydraulic Breaker.
The Hydraulic Breaker, designed and built to provide durable operation under any
working conditions, has been developed by Soosan's excellent engineering
techniques with accumulated experiences for many years. Without proper handling,
regular inspection and maintenance, however, the machine fails to display its full
capacity, resulting in various troubles of machine parts.
This publication should be carefully read prior to installation and operation in order
to prevent any mishandling of hydraulic breaker.
We guarantee that a faithful compliance of the instruction will contribute to the best
operation condition.
Customers are, therefore, required to keep in mind that the company is not
responsible for troubles caused by not following our guidelines or not using genuine
parts.
Soosan Heavy Industries Co., Ltd.

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OPERATIONMANUAL
1.SafetyPrecautions 5
1.1Safetyprecautions 5
1.2Stickerlistandplaceonthebreaker
7
2.StandardSpecification 12
3.ExternalDimensions 14
3.1Side&TopType 14
3.2TS-PType 30
3.3CoverPlate 34
4.PreparationforInstallationandOperation 36
4.1Checkingbeforeinstallationinstructions 36
4.2InstallationandRemoval 37
4.3HydraulicPipelinesforExclusiveuse 38
5.OperationPrecautions 39
6.OperatingtheHydraulicBreaker 40
7.InstallationandRemovaloftheHydraulicBreaker 46
8.RepairandInspection 48
9.WearTolerance
56
10.InspectionandChargingN2GasatBackhead
60
11.InspectionandChargingN2GasatBackhead
63
12.TroubleShootingchart 66
13.HydraulicOil 68
14.TheAutoLubricationKit(Option) 70
15.UnderwaterOperationoftheBreaker(Option) 73
PARTSLIST

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1. Safety Precautions.
1.1 Safety Precautions
This manual contains safety, operation, and routine maintenance instructions. It doesn't contain service
disassembly and service assembly instructions. If needed, complete service disassembly and service
assembly instructions are contained in manual which can be ordered from your Soosan Hydraulic Breaker
authorized and certified dealer.
Please read the following warning.
Serious injury or death could result from the improper repair or service of
this breaker. Repairs or service to this breaker must only be done by an
authorized and certified dealer.
Most of the accidents are caused by disregarding the basic rules of operation inspection or repair, or by
neglecting the inspection before operation. Many accidents can often be avoided by recognizing potentially
hazardous situations before an accident occurs. Before operating, inspecting or repairing this machine, be
sure to read and fully understand the preventive methods and warnings described on the machine or in this
manual. If not, never operate, inspect or repair this machine
Safety labels and messages are classified as follows so that the users can understand the warnings on the
machine or in this manual.
The safety messages including the preventive measures to avoid danger.
For safety, common items are described in “SAFETY PRECAUTIONS", and others are mentioned in the
succeeding pages.
Soosan cannot anticipate every possible circumstance that might involve a potential hazard on operation,
Indicates an imminently hazardous situation which, if not avoided, will result
in death or serious injury.
This signal word is to be limited to the most extreme situations
Indicates a potentially hazardous situation which, if not avoided, could result
in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury,
It may also be used to alert against unsafe practices.
Signs used to indicate a statement of company policy directly or indirectly
related to the safety of personal or protection of property.
DANGER
WARNING
CAUTION
DANGER

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inspection or repair. Therefore the warnings in this manual are not all inclusive. If an operation, inspection or
repair not described in this manual is used, you must take measures for safety by yourself.
.
Observe the cautions and take a preventive measure for safety
The Soosan Hydraulic Breaker will provide safe and dependable service if operated in accordance with the
instructions given in this manual. Read and understand this manual, any decals and tags attached to the
breaker before operation. Failure to do so could result in personal injury or equipment damage
■Operate the breaker in accordance with all laws and regulations which affect you, your equipment, and the
worksite.
■Do not operate the breaker until you have read this manual and thoroughly understood all safety, operation
and maintenance instructions.
■Do not operate the breaker until you have read the carrier equipment manual and thoroughly understood
backhoe or excavator or similar equipment used to operate the breaker. The word "carrier", as used in this
manual, means a backhoe or excavator or similar equipment used to operate the breaker.
■Ensure that all maintenance procedures recommended in this manual are completed before using the
equipment.
■The operator must not operate the breaker or carrier if any people are within the area where they may be
injured by flying debris or movement of the equipment.
■Know the limits of your equipment.
■Before starting a work, Check the prohibitions, cautions and working processes in a working site with the
field overseer, Observe all of them strictly.
■Wear such protective tools as a helmet, safety shoes, etc. to perform a work.
Make use of the protective glasses, earplugs, gloves and other protective tools if necessary.
■Establish a training program for all operators to ensure safe operation. Do not operate the breaker unless
thoroughly trained or under the supervision of an instructor. Become familiar with the carrier controls before
operating carrier and breaker. While learning operate the breaker and carrier, do so at a slow pace. If
necessary, set the carrier to the slow position.
■Make sure all controls(levers and pedals) are in the neutral position before starting the carrier.
■Before leaving the carrier, always lower the boom and insure the carrier is stable. Never leave the machine
with the engine running. Always engage the parking brake.
■Stop the engine before attempting to make any repairs, adjustments or servicing to either the carrier or the
breaker.
■Do not operate the breaker at oil temperature above 175℉/80℃. Operation at higher temperature can
damage the internal components of the breaker and carrier and will result in reduced breaker performance.
■Do not operate a damaged, leaking, improperly adjusted, or incompletely assembled breaker.
■Do not modify this breaker in any manner.
■Use only breaker parts manufactured by Soosan. Usage of breaker rod produced by another manufacturer
may damage the breaker and will void the warranty.
■To avoid personal injury or equipment damage, all breaker repair, maintenance and service must only be
performed by authorized and properly trained personnel.
■If you do not understand how to operate safely your breaker, contact an authorized Soosan Dealer for
DANGER

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assistance.
■Keep this manual with the breaker.
■Do not operate this equipment if you are taking medication which may affect your mental judgement or
physical performance.
■Do not operate this equipment if you are under the influence of drug or alcohol.
■Remove breaker form carrier during transportation.
1.2 Sticker list & Placed on the Breaker
■Warning sticker (C03 192)
1) Use hearing protection 2) Use eye protection
3) Use breathing protection 4) Use the manual before use
■Greasing Sticker (SOOSAN D83 168)
1. Fill cavity with recommended grease.
2. Grease whenever pin looks dry.
3. Failure to comply with these instruction can result in damage to demolition &
sorting grab and will void the warranty.
■Specification Plate(For Example SB130)

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■SB10 II~SB70
1 2 3 4 5 6
Danger
Sticker
Warning
Sticker
Spec Plate
Sticker
Back Head
Sticker
Greasing
Sticker
Model
Sticker
SB10II E83 147 E83 148 E83 145 E83 144 C02 136 E83 146
SB20II C03 193 C03 192 F03 123 C02 135 ↑F03 114
SB30II ↑↑E73 130 ↑↑E73 129
SB35II ↑↑F83 150 ↑↑F83 151
SB40II ↑↑C03 361 ↑↑C03 115
SB43II ↑↑F93 157 ↑↑F93 155
SB45 ↑↑D43 289 ↑↑D43 114
SB50 C02 193 ↑C13 328 ↑↑C03 116
SB60 ↑↑C23 353 ↑↑C23 113
SB70 C03 296 D83 166 L03 150 ↑↑L03 148
SOOSAN
SOOSAN
LEFT MAIN BODY RIGHT
3
6
5
4
2
1
NO.
MODEL.

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■SB81~SB151
1 2 3 4 5 6 7 8
Danger
Sticker
Warning
Sticker
Spec
Plate
Acc'
Sticker(A)
Acc'
Sticker(B)
Back Head
Sticker
Greasing
Sticker
Model
Sticker
SB81 C02138 C03192 C33450 C62212 C62213 C02135 C02136 C32248
SB100 D83167 D83166 E93190 C62212 C62213 C02135 D83168 E93138
SB121 C02138 C03192 C63254 C62212 C62213 C02135 C02136 C62245
SB130 C02138 C03192 D83241 C62212 C62213 C02135 C02136 D82115
SB151 C03193 C03192 C73167 C62212 C62213 C02135 C02136 C73130
SOOSAN
SOOSAN
MAIN BODY
LEFT RIGHT
8
3
7
4
5
6
2
1
MODEL
NO.

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■SB10TS-P~SB151TS-P
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Soosan
Sticker
Model
Sticker
Silenced
Sticker
TUV
Sticker
CE
Sticker
Name
Plate
AEM
Sticker
Danger
Sticker
Logo
Sticker
Warning
Sticker
Greasing
Sticker
Back
Head
Sticker
Auto
Greasing
Sticker
Acc'
Sticker
(A)
Acc'
Sticker
(B)
Distance
Sticker
Noise
Sticker
Lifting
Sticker
SB10IITS-P E73161 E83131 C03300 D83174 D83163 E83130 D83164 C03296 C03301 D83166 D83168 E83144 - - - E73185 E83163 C23344
SB20IITS-P ↑F03129 ↑↑↑F03128 ↑↑↑↑↑↑- - - ↑F03126 ↑
SB30IITS-P ↑E73162 ↑↑↑E73158 ↑↑↑↑↑↑- - - ↑E73184 ↑
SB35IITS-P ↑F83129 ↑↑↑F83130 ↑↑↑↑↑↑- - - D83239 F83149 ↑
SB40IITS-P C03298 C03299 ↑↑↑C03297 ↑↑↑↑↑C02135 - - - ↑C03323 ↑
SB43IITS-P ↑F93137 ↑↑↑F93136 ↑↑↑↑↑↑- - - ↑F93153 ↑
SB45TS-P D43226 D43227 D83169 ↑↑D43213 ↑↑C33509 ↑↑↑D83170 - - ↑D43287 ↑
SB50TS-P C13263 C13264 ↑↑↑C13262 ↑↑↑↑↑↑↑- - ↑C13317 ↑
SB60TS-P C23295 C23296 ↑↑↑C23294 ↑D83167 ↑↑↑↑↑- - ↑C23323 ↑
SB70TS-P C33507 L03148 ↑↑↑L03147 ↑↑↑↑↑↑↑- - ↑L03149 ↑
SB81TS-P ↑C33508 ↑↑↑C33505 ↑↑↑↑↑↑↑- ↑C33598 ↑
SB81ATS-P ↑↑↑↑↑C33510 ↑↑↑↑↑↑↑C62213 C62212 ↑↑↑
SB100TS-P E93137 E93138 ↑↑↑E93136 ↑↑C73234 ↑↑↑↑↑↑↑E93199 ↑
SB121TS-P C63306 C63307 ↑↑↑C63304 ↑↑↑↑↑↑↑↑↑↑C63366 ↑
SB130TS-P D83172 D83173 ↑↑↑D83165 ↑↑↑↑↑↑↑↑↑↑D83232 ↑
SB140TS-P D83172 D83173 ↑↑↑L23 33 ↑↑↑↑↑↑- ↑↑↑D83232 ↑
SB151TS-P C73232 C73233 ↑↑↑C73231 ↑↑↑↑↑↑↑↑↑↑C73292 ↑
MODEL
NO.

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SOOSAN
100
100
SOOSAN
16
10 ! WARNING !
FLYING DEBRI S KEEP CLEAR.
USE PROTECTI VE UNIT TO
PREVENT INJU RY.
SB100
112dB
E93199
LWA
13
18
11
1
2
SOOSAN
8
17
9
Autogreasing
ApplicationPort
Autogreasing
A
pplicationPort
SOOSAN
D
831
70
SOOSAN
D
83170
CIMA
7
6
SOOSAN
14 15
3
4
5
12

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Local safety regulations.
Enter any local safety regulation here, keep these instructions in an area accessible to the operator and
maintenance personnel.

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2. Standard Specification
MODEL
DESCRIPTION UNIT
SB10II SB20II SB30II SB35II SB40II SB43II SB45 SB50
kg 53 65 86 122 151 208 278 471
Body
Weight
Including
Rod lb 117 143 190 269 333 459 613 1038
kg 70 90 120 180 250 380 510 765
Side Type
lb 154 198 265 397 551 838 1124 1687
kg 73 100 120 189 298 375 577 890
Top Type
(Trench) lb 161 220 265 417 657 827 1272 1962
kg 102 126 152 224 295 375 571 861
Operating
Weight
TS-P
lb 225 278 335 494 650 827 1259 1898
mm 972 1000 1170 1244 1347 1699 1737 1994
Side Type
in 38.3 39.4 46.1 49.0 53.0 66.8 68.4 78.5
mm 1072 1119 1210 1394 1390 1699 2070 2060
Top Type
(Trench) in 42.2 44.1 47.6 54.9 54.7 66.9 81.5 81.1
mm 1135 1262 1342 1472 1600 1859 2101 2326
Length
TS-P
in 44.7 49.7 52.8 58.0 63.0 73.2 82.7 91.6
mm 162 176 177 233 235 290 357 395
Side Type
in 6.4 6.9 7.0 9.3 9.3 11.4 14.1 15.6
mm 162 176 177 233 350 288 357 438
Top Type
(Trench) in 6.4 6.9 7.0 9.3 13.8 11.3 14.1 17.2
mm 252 264 264 320 320 336 378 420
Width
TS-P
in 9.9 10.4 10.4 12.6 12.6 13.2 14.9 16.5
ℓ/min 15 30∼20 40∼25 50∼30 60∼40 70∼50 90∼60 100∼80 110∼
Required
Oil Flow gal/
min 4~8 5.3~10.6 6.6~13.2 7.9~16 10.6
~18.5
13.2
~23.8
15.9
~26.4
21.1
~29.1
㎏/㎠90 120∼90~120 90~120 100~130 110~140 120~150 130~160 150~170
Operating
Pressure psi 1280
~1707
1280
~1707
1280
~1707
1422
~1849
1565
~1991
1707
~2134
1849
~2276
2134
~2418
Impact Rate BPM 800
1400∼
700
1200∼
600
1100∼
500
1000∼500 900∼400 800∼400 800∼350 700∼
Hose Diameter in ⅜,½ ⅜,½ ½ ½ ½ ½ ¾ ¾
mm 40 45 53 60 68 75 85 100
Rod Diameter
in 1.6 1.8 2.1 2.4 2.7 3.0 3.3 3.9
㎥0.07 이하 0.03~0.1 0.06~0.2 0.1~0.25 0.15~0.3 0.2~0.35 0.25~0.5 0.4~0.6
Applicable Carrier
ton 0.8~2.5 1.2~3.0 2.5~4.5 3.0~5.5 4.0~7.0 6~9 7~14 11~16
Noise Level dB 105.5 106.8 108.5 116.9 108.7 114.5 112 113.5
* Operating weight include Cap, Rod weight by AEM regulation.
(Except for pin, hose, fitting and tubing)
* The above specifications are subject to change without prior notice for the quality enhancement.
* The above Noise level is TS-P type.
* Rod is long type standard.

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MODEL
DESCRIPTION UNIT
SB60 SB70 SB81/81A SB100 SB121 SB130 SB140 SB151
kg 618 759 911/943 1072 1283 1443 1579 1924
Body
Weight
Including
Rod lb 1362 1673 2008/2079 2363 2829 3181 3481 4242
kg 1255 1462 1740/1772 2144 2413 2650 2990 3788
Side Type lb 2767 3223 3836/3907 4727 5320 5842 6592 8351
kg 1303 1515 1754/1786 1972 2555 3065 - 3909
Top Type
(Trench) lb 2873 3340 3867/3937 4347 5633 6757 - 8618
kg 1297 1500 1766/1798 2071 2632 2833 3090 3991
Operating
Weight
TS-P lb 2859 3307 3893/3964 4566 5803 6246 6812 8799
mm 2119 2289 2409 2430 2731 2919 3015 3189
Side Type in 83.4 90.1 94.8 95.7 107.5 114.9 118.7 125.6
mm 2520 2691 2823 3047 3119 3359 3461 3617
Top Type
(Trench) in 99.2 105.9 111.1 120.0 122.8 132.2 136.2 142.4
mm 2604 2691 2828 3052 3254 3393 3461 3709
Length
TS-P in 102.5 105.9 111.3 120.2 128.1 133.6 136.3 146.0
mm 508 508 508 600 610 610 630 665
Side Type in 20.0 20.0 20.0 23.6 24.0 24.0 24.8 26.2
mm 498 580 620 620 710 710 - 760
Top Type
(Trench) in 19.6 22.8 24.4 24.4 28.0 28.0 - 29.9
mm 498 580 620 620 710 710 730 760
Width
TS-P in 19.6 22.8 24.4 24.4 28.0 28.0 28.7 29.9
ℓ/min 90∼120 100∼150 120∼180 150~210 180~240 200~260 200~260 210∼290
Required
Oil Flow gal/
min
23.8
~31.7
26.4
~39.6
31.7
~47.6
39.6
~55.5
47.6
~63.4
50.8
~68.7
50.8
~68.7
55.5
~76.6
㎏/㎠ 150~170 160~180 160~180 160~180 160~180 160~180 160~180 160~180
Operating
Pressure psi 2134
~2418
2276
~2560
2276
~2560
2276
~2560
2276
~2560
2276
~2560
2276
~2560
2276
~2560
Impact Rate BPM 350∼650 350∼600 350∼500 300∼450 300∼450 250∼400 250∼350 200∼350
Hose Diameter in 1 1 1 1 1¼ 1¼ 1¼ 1¼
mm 125 135 140 150 155 165 165 175
Rod Diameter in 4.9 5.3 5.5 5.9 6.1 6.1 6.5 6.9
㎥ 0.5~0.7 0.6~0.8 0.7~0.9 0.9~1.2 1.1~1.4 1.2~1.7 1.2~1.7 1.4~2.0
Applicable Carrier ton 15~18 16~21 18~26 25~30 28~35 30~45 30~45 40~55
Noise Level dB 115 120 118 120 123 124 124 125
* Operating weight include Cap, Rod weight by AEM regulation.
(Except for pin, hose, fitting and tubing)
* The above specifications are subject to change without prior notice for the quality enhancement.
* The above Noise level is TS-P type.
* Rod is long type standard.

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3. External Dimension
3.1 SIDE & TOP Type
M
MO OD DE EL L : : S SB B1 10 0Ⅱ Ⅱ
SIDE TYPE
TOP TYPE
363
972
675
162
1072
227
775
162

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M
MO OD DE EL L : : S SB B2 20 0Ⅱ Ⅱ
SIDE TYPE
TOP TYPE
176
424
1000
614
1119
864
251 176

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M
MO OD DE EL L : : S SB B3 30 0Ⅱ Ⅱ
SIDE TYPE
TOP TYPE
1170
810
471 177
1210
783
(?53)
280 177

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M
MO OD DE EL L : : S SB B3 35 5Ⅱ Ⅱ
SIDE TYPE
TOP TYPE
547
1244
864
233
1394
1014
330 233

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M
MO OD DE EL L : : S SB B4 40 0Ⅱ Ⅱ
SIDE TYPE
TOP TYPE
666 235
1347
925
1390
771
350 350