Kontron Embedded Computers JRex-IBOX User manual

JRex-IBOX
User’s Manual
Version 1.00
Kontron Embedded Computers GmbH
0-0096-3386

Contents
JRex-IBOX – User’s Manual 1
Contents
Introduction..........................................................................................................3
Symbols used in this Manual.................................................................................4
Important Instructions.........................................................................................5
Note on the Warranty.............................................................................................5
Exclusion of Accident Liability Obligation...............................................................5
Liability Limitation / Exemption from the Warranty Obligation................................5
Safety Instructions ..............................................................................................6
Electrostatic Discharge (ESD) ...............................................................................8
Grounding Methods...........................................................................................8
Instructions for the Lithium Battery ........................................................................9
FCC Statement......................................................................................................9
Electromagnetic Compatibility................................................................................9
Scope of Delivery...............................................................................................10
Optional Parts......................................................................................................10
Type Labels and Product Identification................................................................10
Product Description ..........................................................................................11
Front Side............................................................................................................13
Front Side with JFLEX-SerialGPIO1...............................................................13
Front Side with JFLEX-Communication1.........................................................14
Front Side with JFLEX-Sound1.......................................................................15
Interfaces of the JRex-IBOX................................................................................16
External Interfaces of the installed SBC Card.................................................16
CompactFlash™ Slot of the SBC Card ...........................................................19
Interfaces of the JFLEX-SerialGPIO1 Card.....................................................20
Interfaces of the JFLEX-Communication1 Card..............................................21
Interfaces of the JFLEX-Sound1 Card ............................................................22
Operating Elements.............................................................................................23
On/Off Switch of the Power Supply.................................................................23
LED Indicators.....................................................................................................24
Ventilation Openings............................................................................................25
Bottom Side.........................................................................................................26
Versions of the Power Supply..............................................................................27
Starting Up.........................................................................................................28
Power Cord Connection.......................................................................................28

Contents
2 JRex-IBOX – User’s Manual
AC Connection ................................................................................................28
DC Connection................................................................................................29
Operating System and Hardware Component Drivers .........................................29
Maintenance .......................................................................................................30
Replacing the Lithium Battery ..............................................................................30
Installation Instructions.....................................................................................33
Wall Mounting ......................................................................................................34
DIN-Rail Mounting................................................................................................35
Technical Data....................................................................................................37
Electrical Specifications .......................................................................................38
Mechanical Specifications....................................................................................38
Environmental Specifications...............................................................................39
CE Directives and Standards...............................................................................40
Front Panel and Configuration Variants ..........................................................41
Configuration with JFLEX-SerialGPIO1 ...............................................................41
Configurations with JFLEX-Communication1.......................................................42
Configurations with JFLEX-Sound1 .....................................................................43
Technical Appendix – Interfaces ......................................................................44
Serial Port [COM1 (RS232C)]..............................................................................44
USB Port..............................................................................................................44
VGA Port..............................................................................................................45
PS/2 Keyboard and Mouse Connector.................................................................45
Technical Support..............................................................................................46
Returning Defective Merchandise........................................................................47

Introduction
JRex-IBOX – User’s Manual 3
Introduction
Kontron Embedded Computers would like to point out that the information
contained in this manual may be subject to technical alteration, particularly as a
result of the constant upgrading of Kontron Embedded Computers products. The
attached documentation does not entail any guarantee on the part of Kontron
Embedded Computers with respect to the technical processes described in the
manual or any product characteristics set out. Kontron Embedded Computers
does not accept any liability for any printing errors or other inaccuracies in the
manual unless it can be proven that Kontron Embedded Computers is aware of
such errors or inaccuracies or that Kontron Embedded Computers is unaware of
these as a result of gross negligence and Kontron Embedded Computers has
failed to eliminate these errors or inaccuracies for this reason. Kontron Embedded
Computers expressly informs the user that this manual only contains a general
description of technical processes and instructions which may not be applicable in
every individual case. In cases of doubt, please contact Kontron Embedded
Computers.
This manual is protected by copyright. All rights are reserved by Kontron
Embedded Computers. Copies of all or part of this manual or translations into a
different language may only be made with the prior written consent of Kontron
Embedded Computers. Kontron Embedded Computers points out that the
information contained in this manual is constantly being updated in line with the
technical alterations and improvements made by Kontron Embedded Computers
to the products and thus this manual only reflects the technical status of the
products by Kontron Embedded Computers at the time of printing.
© 2005 by Kontron Embedded Computers
Printing and duplication, even of sections, is only permissible with the express
approval of
Kontron Embedded Computers GmbH
Oskar-von-Miller-Str. 1
85385 Eching
Germany

Introduction
4 JRex-IBOX – User’s Manual
Symbols used in this Manual
Symbol Meaning
This symbol indicates the danger of injury to the user or the risk of
damage to the product if the corresponding warning notices are
not observed.
This symbol indicates that the product or parts thereof may be
damaged if the corresponding warning notices are not observed.
This symbol indicates general information about the product and
the user’s manual.
This symbol precedes helpful hints and tips for daily use.

Important Instructions
JRex-IBOX – User’s Manual 5
Important Instructions
This chapter contains instructions which must be observed when using the
JRex-IBOX.
The manufacturer’s instructions provide useful information on your SIMIS-PC.
Note on the Warranty
Due to their limited service life, parts which by their nature are subject to a
particularly high degree of wear (wearing parts) are excluded from the guarantee
beyond that provided by law. This applies to batteries, for example.
Exclusion of Accident Liability Obligation
Kontron Embedded Computers shall be exempted from the statutory accident
liability obligation if the user fails to observe the safety instructions.
Liability Limitation / Exemption from the
Warranty Obligation
In the event of damage to the device caused by failure to observe the hints in this
manual and on the device (especially the safety instructions), Kontron Embedded
Computers shall not be required to honor the warranty even during the warranty
period and shall be exempted from the statutory accident liability obligation.

Safety Instructions
6 JRex-IBOX – User’s Manual
Safety Instructions
Please read this section carefully and observe the instructions for your own safety
and correct use of the device.
This chapter also contains information on approval and interference suppression
of your JRex-IBOX.
Please observe the warnings and instructions on the device and in the manual.
The device has been built and tested by Kontron Embedded Computers in
accordance with EN 60950/VDE 0805 and left the company in a perfectly safe
condition.
In order to maintain this condition and ensure safe operation, the user must
observe the instructions and warnings contained in this manual.
qThe device must be used in accordance with the instructions for use.
qThe electrical installations in the room must correspond to the requirements of
the respective regulations.
qTake care that there are no cables, particularly power cables, in areas where
persons can trip over them.
qDo not use a power cable in sockets shared by a number of other power
consumers. Do not use an extension cable.
qOnly use the power cord supplied.
qThe unit is only completely disconnected from the main power source when
the power cord is disconnected either from the power source or from the unit.
Therefore, the power cord and its connectors must always remain easily
accessible.
qDo not place the device in direct sunlight, near heat sources or in a damp
place. Make sure the device has adequate ventilation.

Safety Instructions
JRex-IBOX – User’s Manual 7
qOnly devices and components which fulfill the requirements of a SELV circuit
(Safety Extra Low Voltage) in accordance with EN 60950 may be connected
to the interfaces of the system.
qAll plugs on the connection cables must be screwed or locked to the housing.
qThe device can be operated in vertical or in horizontal position.
qThe device may be opened only for the replacement of the lithium battery and
main memory. The device must be switched off and disconnected from the
power supply.
qMaintenance or repair on the open device may only be carried out by qualified
personnel authorized by Kontron Embedded Computers.
qThe extension of the device can be carried out only by the factory.
qOnly original accessories approved by Kontron Embedded Computers may be
used.
qIt must be assumed that safe operation is no longer possible
·if the device has visible damage or
·if the device no longer functions.
In these cases the device must be shut down and secured against
unintentional operation.
For DC powered systems
qThe DC-input must fulfill SELV Requirements of EN 60950 standard.

Safety Instructions
8 JRex-IBOX – User’s Manual
Electrostatic Discharge (ESD)
A sudden discharge of electrostatic electricity can destroy static-sensitive devices
or micro-circuitry. Therefore proper packaging and grounding techniques are
necessary precautions to prevent damage. Always take the following precautions:
1. Transport boards in ESD-safe containers such as boxes or bags.
2. Keep electrostatic sensitive parts in their containers until they arrive at the
ESD-safe workplace.
3. Always be properly grounded when touching a sensitive board, component, or
assembly.
4. Store electrostatic-sensitive boards in protective packaging or on antistatic
mats.
Grounding Methods
Guard against electrostatic damage at the device by following these steps:
1. Cover workstations with approved antistatic material. Always wear a wrist
strap connected to workplace as well as properly grounded tools and
equipment.
2. Use antistatic mats, heel straps, or air ionizers for more protection.
3. As for handling electrostatical sensitive componrnts just handle it by the edge
or by their casing.
4. Avoid contact with pins, leads, or circuitry.
5. Turn off power and input signals before inserting and removing connectors or
connecting test equipment.
6. Keep work area free of non-conductive materials such as ordinary plastic
assembly aids and styrofoam.
7. Use field service tools such as cutters, screwdrivers, and vacuum cleaners
that are conductive.
8. Always place drives and boards PCB-assembly-side down on the foam.

Safety Instructions
JRex-IBOX – User’s Manual 9
Instructions for the Lithium Battery
The SBC (Single Board Computer) of your JRex-IBOX is equipped with a lithium
battery. For the replacing of this battery please observe the instructions described
in the “Replacing the Lithium Battery” chapter.
Warning
Danger of explosion when replacing with wrong type of battery.
Replace only with the same or equivalent type recommended by
the manufacturer.
Do not dispose of lithium batteries in domestic waste. Dispose of
the battery according to the local regulations dealing with the
disposal of these special materials (e.g. to the collecting points for
disposal of batteries).
FCC Statement
This equipment has been tested and found to comply with the limits for a Class A
digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment is
operated in commercial environment. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with
the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at
his own expense.
Electromagnetic Compatibility
This product has been designed for industrial, commercial and office use,
including small business use. The most recent version of the EMC guidelines
(EMC Rules 89/336/EWG) and/or the German EMC laws apply. If the user
modifies and/or adds to the equipment (e.g. installation of add-on cards), the
prerequisites for the CE conformity declaration (safety requirements) may no
longer apply.