Kontron Embedded Computers JRex-IBOX User manual

JRex-IBOX
User’s Manual
Version 1.00
Kontron Embedded Computers GmbH
0-0096-3386

Contents
JRex-IBOX – User’s Manual 1
Contents
Introduction..........................................................................................................3
Symbols used in this Manual.................................................................................4
Important Instructions.........................................................................................5
Note on the Warranty.............................................................................................5
Exclusion of Accident Liability Obligation...............................................................5
Liability Limitation / Exemption from the Warranty Obligation................................5
Safety Instructions ..............................................................................................6
Electrostatic Discharge (ESD) ...............................................................................8
Grounding Methods...........................................................................................8
Instructions for the Lithium Battery ........................................................................9
FCC Statement......................................................................................................9
Electromagnetic Compatibility................................................................................9
Scope of Delivery...............................................................................................10
Optional Parts......................................................................................................10
Type Labels and Product Identification................................................................10
Product Description ..........................................................................................11
Front Side............................................................................................................13
Front Side with JFLEX-SerialGPIO1...............................................................13
Front Side with JFLEX-Communication1.........................................................14
Front Side with JFLEX-Sound1.......................................................................15
Interfaces of the JRex-IBOX................................................................................16
External Interfaces of the installed SBC Card.................................................16
CompactFlash™ Slot of the SBC Card ...........................................................19
Interfaces of the JFLEX-SerialGPIO1 Card.....................................................20
Interfaces of the JFLEX-Communication1 Card..............................................21
Interfaces of the JFLEX-Sound1 Card ............................................................22
Operating Elements.............................................................................................23
On/Off Switch of the Power Supply.................................................................23
LED Indicators.....................................................................................................24
Ventilation Openings............................................................................................25
Bottom Side.........................................................................................................26
Versions of the Power Supply..............................................................................27
Starting Up.........................................................................................................28
Power Cord Connection.......................................................................................28

Contents
2 JRex-IBOX – User’s Manual
AC Connection ................................................................................................28
DC Connection................................................................................................29
Operating System and Hardware Component Drivers .........................................29
Maintenance .......................................................................................................30
Replacing the Lithium Battery ..............................................................................30
Installation Instructions.....................................................................................33
Wall Mounting ......................................................................................................34
DIN-Rail Mounting................................................................................................35
Technical Data....................................................................................................37
Electrical Specifications .......................................................................................38
Mechanical Specifications....................................................................................38
Environmental Specifications...............................................................................39
CE Directives and Standards...............................................................................40
Front Panel and Configuration Variants ..........................................................41
Configuration with JFLEX-SerialGPIO1 ...............................................................41
Configurations with JFLEX-Communication1.......................................................42
Configurations with JFLEX-Sound1 .....................................................................43
Technical Appendix – Interfaces ......................................................................44
Serial Port [COM1 (RS232C)]..............................................................................44
USB Port..............................................................................................................44
VGA Port..............................................................................................................45
PS/2 Keyboard and Mouse Connector.................................................................45
Technical Support..............................................................................................46
Returning Defective Merchandise........................................................................47

Introduction
JRex-IBOX – User’s Manual 3
Introduction
Kontron Embedded Computers would like to point out that the information
contained in this manual may be subject to technical alteration, particularly as a
result of the constant upgrading of Kontron Embedded Computers products. The
attached documentation does not entail any guarantee on the part of Kontron
Embedded Computers with respect to the technical processes described in the
manual or any product characteristics set out. Kontron Embedded Computers
does not accept any liability for any printing errors or other inaccuracies in the
manual unless it can be proven that Kontron Embedded Computers is aware of
such errors or inaccuracies or that Kontron Embedded Computers is unaware of
these as a result of gross negligence and Kontron Embedded Computers has
failed to eliminate these errors or inaccuracies for this reason. Kontron Embedded
Computers expressly informs the user that this manual only contains a general
description of technical processes and instructions which may not be applicable in
every individual case. In cases of doubt, please contact Kontron Embedded
Computers.
This manual is protected by copyright. All rights are reserved by Kontron
Embedded Computers. Copies of all or part of this manual or translations into a
different language may only be made with the prior written consent of Kontron
Embedded Computers. Kontron Embedded Computers points out that the
information contained in this manual is constantly being updated in line with the
technical alterations and improvements made by Kontron Embedded Computers
to the products and thus this manual only reflects the technical status of the
products by Kontron Embedded Computers at the time of printing.
© 2005 by Kontron Embedded Computers
Printing and duplication, even of sections, is only permissible with the express
approval of
Kontron Embedded Computers GmbH
Oskar-von-Miller-Str. 1
85385 Eching
Germany

Introduction
4 JRex-IBOX – User’s Manual
Symbols used in this Manual
Symbol Meaning
This symbol indicates the danger of injury to the user or the risk of
damage to the product if the corresponding warning notices are
not observed.
This symbol indicates that the product or parts thereof may be
damaged if the corresponding warning notices are not observed.
This symbol indicates general information about the product and
the user’s manual.
This symbol precedes helpful hints and tips for daily use.

Important Instructions
JRex-IBOX – User’s Manual 5
Important Instructions
This chapter contains instructions which must be observed when using the
JRex-IBOX.
The manufacturer’s instructions provide useful information on your SIMIS-PC.
Note on the Warranty
Due to their limited service life, parts which by their nature are subject to a
particularly high degree of wear (wearing parts) are excluded from the guarantee
beyond that provided by law. This applies to batteries, for example.
Exclusion of Accident Liability Obligation
Kontron Embedded Computers shall be exempted from the statutory accident
liability obligation if the user fails to observe the safety instructions.
Liability Limitation / Exemption from the
Warranty Obligation
In the event of damage to the device caused by failure to observe the hints in this
manual and on the device (especially the safety instructions), Kontron Embedded
Computers shall not be required to honor the warranty even during the warranty
period and shall be exempted from the statutory accident liability obligation.

Safety Instructions
6 JRex-IBOX – User’s Manual
Safety Instructions
Please read this section carefully and observe the instructions for your own safety
and correct use of the device.
This chapter also contains information on approval and interference suppression
of your JRex-IBOX.
Please observe the warnings and instructions on the device and in the manual.
The device has been built and tested by Kontron Embedded Computers in
accordance with EN 60950/VDE 0805 and left the company in a perfectly safe
condition.
In order to maintain this condition and ensure safe operation, the user must
observe the instructions and warnings contained in this manual.
qThe device must be used in accordance with the instructions for use.
qThe electrical installations in the room must correspond to the requirements of
the respective regulations.
qTake care that there are no cables, particularly power cables, in areas where
persons can trip over them.
qDo not use a power cable in sockets shared by a number of other power
consumers. Do not use an extension cable.
qOnly use the power cord supplied.
qThe unit is only completely disconnected from the main power source when
the power cord is disconnected either from the power source or from the unit.
Therefore, the power cord and its connectors must always remain easily
accessible.
qDo not place the device in direct sunlight, near heat sources or in a damp
place. Make sure the device has adequate ventilation.

Safety Instructions
JRex-IBOX – User’s Manual 7
qOnly devices and components which fulfill the requirements of a SELV circuit
(Safety Extra Low Voltage) in accordance with EN 60950 may be connected
to the interfaces of the system.
qAll plugs on the connection cables must be screwed or locked to the housing.
qThe device can be operated in vertical or in horizontal position.
qThe device may be opened only for the replacement of the lithium battery and
main memory. The device must be switched off and disconnected from the
power supply.
qMaintenance or repair on the open device may only be carried out by qualified
personnel authorized by Kontron Embedded Computers.
qThe extension of the device can be carried out only by the factory.
qOnly original accessories approved by Kontron Embedded Computers may be
used.
qIt must be assumed that safe operation is no longer possible
·if the device has visible damage or
·if the device no longer functions.
In these cases the device must be shut down and secured against
unintentional operation.
For DC powered systems
qThe DC-input must fulfill SELV Requirements of EN 60950 standard.

Safety Instructions
8 JRex-IBOX – User’s Manual
Electrostatic Discharge (ESD)
A sudden discharge of electrostatic electricity can destroy static-sensitive devices
or micro-circuitry. Therefore proper packaging and grounding techniques are
necessary precautions to prevent damage. Always take the following precautions:
1. Transport boards in ESD-safe containers such as boxes or bags.
2. Keep electrostatic sensitive parts in their containers until they arrive at the
ESD-safe workplace.
3. Always be properly grounded when touching a sensitive board, component, or
assembly.
4. Store electrostatic-sensitive boards in protective packaging or on antistatic
mats.
Grounding Methods
Guard against electrostatic damage at the device by following these steps:
1. Cover workstations with approved antistatic material. Always wear a wrist
strap connected to workplace as well as properly grounded tools and
equipment.
2. Use antistatic mats, heel straps, or air ionizers for more protection.
3. As for handling electrostatical sensitive componrnts just handle it by the edge
or by their casing.
4. Avoid contact with pins, leads, or circuitry.
5. Turn off power and input signals before inserting and removing connectors or
connecting test equipment.
6. Keep work area free of non-conductive materials such as ordinary plastic
assembly aids and styrofoam.
7. Use field service tools such as cutters, screwdrivers, and vacuum cleaners
that are conductive.
8. Always place drives and boards PCB-assembly-side down on the foam.

Safety Instructions
JRex-IBOX – User’s Manual 9
Instructions for the Lithium Battery
The SBC (Single Board Computer) of your JRex-IBOX is equipped with a lithium
battery. For the replacing of this battery please observe the instructions described
in the “Replacing the Lithium Battery” chapter.
Warning
Danger of explosion when replacing with wrong type of battery.
Replace only with the same or equivalent type recommended by
the manufacturer.
Do not dispose of lithium batteries in domestic waste. Dispose of
the battery according to the local regulations dealing with the
disposal of these special materials (e.g. to the collecting points for
disposal of batteries).
FCC Statement
This equipment has been tested and found to comply with the limits for a Class A
digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment is
operated in commercial environment. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with
the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at
his own expense.
Electromagnetic Compatibility
This product has been designed for industrial, commercial and office use,
including small business use. The most recent version of the EMC guidelines
(EMC Rules 89/336/EWG) and/or the German EMC laws apply. If the user
modifies and/or adds to the equipment (e.g. installation of add-on cards), the
prerequisites for the CE conformity declaration (safety requirements) may no
longer apply.

Scope of Delivery
10 JRex-IBOX – User’s Manual
Scope of Delivery
qJRex-IBOX (A or B), corresponding to the ordered configuration
qJRex-IBOX User’s Manual
qAC Power Cord (for JRex – A only)
qDC-Phoenix Terminal without Cable (for JRex-IBOX – B only)
qY Adapter Cable for Keyboard and Mouse)
Optional Parts
qCompactFlash™ Card, Type I
qBracket with DIN-Rail Kit for DIN-Rail Mounting
Type Labels and Product Identification
The type label with the corresponding product part number is located on the
bottom side of the JRex-IBOX.
Product Designation Product Identification
JRex-IBOX – A JRex-IBOX with AC power supply
JRex-IBOX – B JRex-IBOX with DC power supply

Product Description
JRex-IBOX – User’s Manual 11
Product Description
The JRex-IBOX expand the industrial computer product line -Box PC- developed
by Kontron. The hardware of JRex-IBOX can be flexibly configured corresponding
to the customized requirements. The small and rugged design offers excellent
mechanical stability. The JRex-IBOX provides the demanding characteristics
required for a computer that is very suitable for using in harsh industrial
environment.
The JRex-IBOX accommodates a 3.5” JRex SBC (Single Board Computer) card
an external accessible CompactFlash™-slot (IDE) and an optional internal 2.5”
hard disk (IDE). Your system can be equipped with one of the JRex-SBC cards:
qJRex-CE [with additional COM2 interface (option)],
qJRex-VE,
qJRex-VC,
qJRex-PM.
The standard system configuration supports the following interfaces:
2x USB (2.0), 1x LAN (10/100 Mbps), 1x combined PS/2 for keyboard and
mouse, 1x VGA and 1x COM1 (RS232C).
The JFLEX-slot of the integrated SBC card is used for system expansion.
Depending on the integrated SBC card and the configuration of the JRex-IBOX,
with or without the optional HDD, your system can be expanded by up to two
JFLEX-expansion cards.
Following expansion cards cam be customized installed on two levels (L1 and
L2):
qJFLEX-SerialGPIO1*[can be installed on level1 (L1) only]
qJFLEX-Communication1*[can be installed on level1 (L1) only]
qJFLEX-Sound1 [can be installed on level1 (L1) as well as on level2 (L2)]
Only one of the two expansion cards marked by “*” can be
installed in a JRex-IBOX configuration.
CompactFlash Slot
JFLEX Expansion Card [Level1 ( L1 )]
JFLEX SerialGPIO1 * / JFLEX Communication1 * / JFLEX Sound1
JFLEX Expansion Card [Level2 ( L2 )]
JFLEX Sound1 or internal HDD ( HDD without JFLEX Conn. )
COM2 or CAN
option
JRex-CE / sGPIO1
PSU
On/Off
AC/DC
Power
Plug
JRex SBC
JRex-VE / JRex-VC / JRex-PM / JRex-CE
JFLEX Connector
JFLEX Connector
Fig. 1: JRex-IBOX – system configuration

Product Description
12 JRex-IBOX – User’s Manual
The different system configurations are integrated in the same chassis; three
different front panels (either as AC or DC version) are used (refer to the “Front
Panel and Configuration Variants” chapter):
qFront panel for system configuration with JFLEX-Serial GPIO1
qFront panel for system configuration with JFLEX-Communication1
qFront panel for system configuration with JFLEX-Sound1
The LED indicators comprise the power LED and hard disk activity LED. These
LEDs inform about the status of the device. The operating element consists of the
AC or DC PSU “Power switch”.
An integrated system fan ensures a proper air flow for system cooling.
When powering on the JRex-IBOX, make sure that the air
intake and exhaust openings are not obstructed.
The JRex-IBOX can be equipped with an AC or a DC power supply.
The system can be used as a rack-mount or desktop unit. The functionality of the
JRex-IBOX is ensured in each mounting-position.
The JRex-IBOX is suitable as stand-alone device for wall mounting or DIN-rail
mounting.
Fig. 2: JRex-IBOX with JFLEX-SerialGPIO1
(shown as AC version) Fig. 2a: JRex-IBOX with JFLEX- SerialGPIO1 (shown as DC version)
Fig. 3: JRex-IBOX with
JFLEX-Communication1
(shown as AC version)
Fig. 3a: JRex-IBOX with
JFLEX-Communication1
(shown as DC version)
Fig. 4: JRex-IBOX with JFLEX-Sound1
(shown as AC version) Fig.4a: JRex-IBOX with JFLEX-Sound1 (shown as DC version)

Product Description
JRex-IBOX – User’s Manual 13
Front Side
At the front side of the JRex-IBOX are the following items (depending on the
ordered system configuration):
qthe CompactFlash™ card slot
qthe external interfaces of the SBC card (3.5“ JRex)
qthe interfaces of the installed expansion card (on L1 and L2)
qthe AC or DC power plug and the On/Off switch of the PSU (depending on the
ordered AC or DC version)
qthe LED indicators
Front Side with JFLEX-SerialGPIO1
2 2
54
6 978
1 13
Fig. 5: JRex-IBOX (shown as AC version with JFLEX-SerialGPIO1 and JFLEX-Sound1)
1Bracket for wall mounting
2Ventilation openings at the front
side
3Interfaces of the SBC card with
CF slot and CF card holder
4AC or DC power plug with the
corresponding On/Off switch
(depending on the ordered
system configuration)
5M4 metric ground stud
6LED indicators
7Interfaces of the installed
expansion card on level1 (shown
with JFLEX-SerialGPIO1)
8Optional CAN interface
(depending on the ordered system
configuration)
9Interfaces of the installed
expansion card on level2 (shown
with JFLEX-Sound1)
(if no expansion card is installed,
the cut-out for the interfaces are
covered)

Product Description
14 JRex-IBOX – User’s Manual
Front Side with JFLEX-Communication1
2 2
54
6 9 78
1 13
Fig. 5a: JRex-IBOX (shown as AC version with JFLEX-Communication1 and
JFLEX-Sound1)
1Bracket for wall mounting
2Ventilation openings at the front
side
3Interfaces of the SBC card with
CF slot and CF card holder
4AC or DC power plug with the
corresponding On/Off switch
(depending on the ordered
system configuration)
5M4 metric ground stud
6LED indicators
7Interfaces of the installed
expansion card on level1 (shown
with JFLEX-Communication1)
8Optional COM2 interface [TTL
level, see the note below)]
(possible to be configured only in
system configuration with JRex-
CE-SBC card; for all others
system configurations the cut-out
for this interface connector is
covered)
9Interfaces of the installed
expansion card on level2 (shown
with JFLEX-Sound1)
(if no expansion card is installed,
the cut-out for the interfaces are
covered)
Information about the COM2 interface (TTL level)
This interface offers TTL signals.
An additional converter is needed in order to connect
RS232C/RS485/RS422 devices to this interface!

Product Description
JRex-IBOX – User’s Manual 15
Front Side with JFLEX-Sound1
2 2
54
6 87
1 13
Fig. 5b: JRex-IBOX (shown as AC version with JFLEX-Sound1)
1Bracket for wall mounting
2Ventilation openings at the front
side
3Interfaces of the SBC card with
CF slot and CF card holder
4AC or DC power plug with the
corresponding On/Off switch
(depending on the ordered
system configuration)
5M4 metric ground stud
6LED indicators
7Optional COM2 interface (TTL
level) (possible to be configured
only in system configuration with
JRex-CE-SBC card; for all others
system configurations the cut-out
for this interface connector is
covered)
8Interfaces of the installed
expansion card on level1 (shown
with JFLEX-Sound1)
(if no expansion card is installed,
the cut-out for the interfaces are
covered)

Product Description
16 JRex-IBOX – User’s Manual
Interfaces of the JRex-IBOX
External Interfaces of the installed SBC Card
1 2 3 4 5
Fig. 6: JRex-SBC – interfaces (without CF slot)
12x USB 2.0/1.1 interface
(depending on the ordered system
configuration; refer to the interface
description)
2Ethernet interface connector(RJ45)
3Combined PS/2 keyboard and
mouse connector
4VGA interface connector
5Serial interface connector (COM1)
[the JRex-CE-SBC card has an
additional on-board COM2
interface (TTL level); refer to the
interface description)]
Independently of the installed SBC card (JRex-VE/-VC/-PM/-CE), are available
the interfaces described below:
USB Interface Connectors
The motherboard supports two USB 2.0/1.1 interfaces. These connectors allow
you to connect USB-compatible devices to the JRex-IBOX.
Installed SBC Card Supports USB1.1 Supports USB2.0
JRex-VE )!
JRex-VC )!
JRex-PM ))
JRex-CE ))
Please observe that the JRex-IBOX configuration with installed
JRex-VE/-VC SBC card supports only USB1.1.

Product Description
JRex-IBOX – User’s Manual 17
Ethernet Interface Connector
The JRex-IBOX is equipped with a LAN connector. This interface connector is
provided as a RJ45-socket with integrated LEDs and supports a data transfer rate
of 10/100 Mbps.
Serial Interface Connector COM1, Optional COM2
The COM1 interface connection is available as a 9-pin D-SUB plug RS232C
configured and allows you to connect a serial peripheral.
The JRex-CE SBC card is equipped with an on-board COM2 interface connector.
System configurations that accommodates the JRex-CE SBC card and are
equipped with JFLEX-Communication1 (see fig. 5a, pos. 8) and/or JFLEX-Sound1
(see fig. 5b, pos. 7) only, can be configured with this additional COM2 (TTL level)
interface.
Installed SBC Card COM1
(RS232C) COM2 (TTL Level)
JRex-VE )!
JRex-VC )!
JRex-PM )!
JRex-CE ))
Please observe that the optional COM2 (TTL-level) interface
connector can only be installed in system configurations (with
JFLEX-Communication1 and/or JFLEX-Sound1) which
accommodate a JRex-CE-SBC card.
If your system configuration is without installed COM2 interface,
the cut-out for this interface connector is covered.
VGA Interface Connector
An external (analog) monitor can be plugged into this interface which is provided
as a 15-pin D-SUB socket.

Product Description
18 JRex-IBOX – User’s Manual
Combined PS/2 Mouse and Keyboard Connector
To the provided 6-pin Mini-DIN PS/2 connector (female) you can connect:
qa PS/2-compatible mouse (by use of the Y adapter cable only) or
qa PS/2-compatible keyboard or
qa PS/2-compatible mouse and keyboard (by use of the Y adapter cable only).
For detailed information refer to the user’s manual of the SBC card
manual.

Product Description
JRex-IBOX – User’s Manual 19
CompactFlash™ Slot of the SBC Card
The JRex-IBOX is equipped with a front side accessible CompactFlash™ slot.
The CF-slot will accept only CF cards type I. The CF card slot is provided with a
card holder (screwed on the device front side) in order to secure the CF card into
the CF slot.
Fig. 9: Removing the CF card holder
Installing and Removing the CompactFlash™ Card
The card holder must be unscrewed first, in order to install or remove the
CF card, (see fig.9). Install the CF card into the JRex-BOX with the top-side down!
The system must be powered down before the
Compact Flash™-card can be installed or removed.
Fig. 10: Installing the CompactFlash™ card
Fig. 11: Securing the CF card with the CF card holder
CF card holder
Example of CF card
Top side Bottom side